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1. iad ima s here P a r arra SEE ILLE i 4 Pair Cer eee Tra wiry 9 Chapter 2 Maintenance Method B For HQ formats you need16 times paper calibration if you don t have HQ format first you need to create it Refer to the following procedures gt Run maintenance gt Formats cuir dicun m 2 ar I i dap i ip oe i i h baj Curis EEE nt de 1 h mai r B EB cacumen ia pm i mm E E 5 m ke i i ih re i a Ex 1 1 E i sik Km m mm 1 1 JE m i i i s Ej mH m mm xm I HLE 1 I Crime ee 1 EH Wary Xx 1 1 nd n 1 I n i B ur i i a i et i 1 gt Click Create T EMILE mt LJ Es 8 CERE a b Eng
2. NNNNNNNANN NNSNSNSS S SN NN lt lt NN 79 Chapter3 Service 3 17 Lens focus adjustment Purpose To adjust lens focus Tools required Ellen key could be found in the accessories of the machine tapes Steps 1 Open the printer door and loose the locking ring of the Lens 2 For each Lens there 2 screws for locking the focus unscrew the 2 screws Ellen key 3 Paste tape on the Lens below and above the locking ring close the printer door and send test print in PhotoSmart 4 Open the printer door rotate the Lens at small increment and make test print again Make ring around test prints as the table below Test prints Angle of the Lens rotated Oo go 30 anticlockwise EE GENE 30 clockwise 3 80 anticlockwise 4 G cokwse 8 90 anticlockwise 6 9cokwse After the test prints comes out mark the test prints immediately 5 Pick up the best test print 7 Chapter3 Service Turn the Lens to the corresponding angle of the best test print Screw down the 3 locking screws of the Lens and tighten the locking ring 80 81 Chapter3 Service 3 18 Skew adjustment Purpose Adjust exposure head to correct angle of which the exposure image is parallel with paper Tools required Cross screw driver Steps 1 Open the door of exposure head 2 There 4 fixation screw
3. 01 01 l G 0 15 91 01 ov lt 015 91 01 TT lt VLOL CACEOV TACEOV 5 4 44 15 91 01 CACEOV TACEOV TOLS ad MOddALS JL 0L OOOOOOO J uuo sue Chapter 5 Trouble shooting This chapter describes how to solve the troubles 145 Chapter 5 Trouble shooting Prologue Please check the error index for the error ID first and then read the information of the corresponding error ID for solving the problems The information of each error ID contains the possible reasons of the problem and the corrective actions For more information ask the distributor from whom you purchased the machine or report to DOLI In most cases problems are corrected through e mail by our fully trained technical staff DOLI Technical Support can be reached at GMT 00 00 08 00 Monday through Friday E mail address service doli com cn Hotline 0086 21 57648008 MSN service _doli hotmail com Skype service doli We will need the following items for diagnosis Your machine number A Brief description of the problems Sample scan photos We are committed to provide comprehensive after sales support to assure the ongoing success of our customers 5 1 Chapter 5 Trouble shooting Error index Linux LCD Panel error messages Blocked Photo problems 710 Colour or density Uniformity of the photo
4. LED fion 1 Tat Language Lanp Temp 0 1810 E 5 Tenia 5 Connect Y Tevater b 3 Table part Curent Len Postion 11975 4001 12 Lens Portion 5900 amp Lace Postion 11900 A Lens Postion 18120 lif Fotin 13200 Gromer Function of main button Exposure DECK lt Exposure Time Input numbers to simulate exposure LED is not on Exposure platform pause for a few seconds lt gt Repeat Count Input the number of Repeat Count lt Paper Length Input the length for current paper advancing lt Paper space Input numbers it is the space between the two pieces of photo e g 2mm means the space in between photos is 2mm This button valid only when button Exposing Sheets is selected as double or Triple The default is invalid lt gt Optical axis Center Input numbers and click lt Exposing Sheets Select the sheets to exposure lt gt No Release for Prepare Paper If this item is selected the paper will pause on exposure deck instead of going into processor Change Slot Select the slot paper cassette you want and click button Change Slot lt Paper Sensor Status Test whether the sensors work normally 01 means the number of current cassette is 01 means current cassette Test Cutter Click this button and the cutter rotate once lt Test Carrier
5. OEC AURI y r apk When you finish the fourth corner of red sign point it will automaticlly show the mark points on the picture 25 Chapter 2 Maintenance a PRR RI 1 RE Pe ee ee ae HIN S 7 the Tabkor processor software File Action Calculate to calculate the date Tabkor Processor 1 60 File E Y potion iy Setting S Help CH Creat mask Backup mask Remove unused tabkor You can see the progressing in the lower right corner if you use the A4 scanner you need load second part and click the calculate to finish the calculattion Then go to File Action Creat mask you will see a dialog box as below Chapter 2 Maintenance 26 Click send test to send the uniformity test photo again Click yes to send the calibration photo and then repeat the steps above until you see the uniformity calibration photo is equal 8 When Lens 0005 uniformity finish choose lens 002 to continue the calibration 4 Ki red border appears on the photo after scanning check Clone stamp operation in Photoshop you may have to restart the calibration procedure from an early prn file which doesn t bring red border to the photos To restore an early prn file to Linux PC before restarting the procedure gt gt Copy and paste the file into Linux PC 10 1 1 1 t
6. Boot strap switch RELAY AC contactor control signal AC contactor control signal GND SWTCH Standby SWTCH Serial communication cable 119 Chapter4 Electrical Parts and Wiring Diagram 48 MASTER D103B PCB LO B sS NOOO T LLI o lt _ r T m m T1 RST T2 RST NER PO Sh Chapter4 Electrical Parts and Wiring Diagram 120 Disposition and description Socket code N c c SN AC24V 1 Power supply GND 5V GND Standby 20V ts si voo T1A T1 B T4 X direction step motor drive T1 NB T2 A T2B Y direction step motor drive T2 NA 121 Socket code J9 J10 J11 J12 J13 J14 J15 J16 Chapter4 Electrical Parts and Wiring Diagram LTA SN LTB Lens turn plate motor drive LT E LT NB GND T2 RST y direction step motor sensor lt GND T1 RST y direction step motor sensor i GND LT RST Turn plate sensor 5V GND NC RST standby Serial communication lt Serial communication Chapter4 Electrical Parts and Wiring Diagram 122 49 LCD driver board Epson 14U IREE 0833 AEREI Disposition and description Connector Name function Signal input connect to DVI port of D
7. 89 Functions Chapter4 Electrical Parts and Wiring Diagram Supply power to components that use AC 220V such as main processing motor fans heaters ci rculation pumps replenishing pumps control AC Contactor ON OFF Adjustment for replacement None Disposition and description Socket code SN Wire definito 10 L Ol AJ O gt Socket code C1 A 4 Electrical Parts Wiring Diagram 90 SN CO N N O Wire definition C1 lt C1 lt 220V CD P BF P STB1 P STB2 P STB3 P CD S BF S STB S 5V DRYHS 220VIN DRY 220V O I D BFH STB1H STB2H STB3H STB4H Description 5V power supply 5V power supply AC220V Live wire CD circulation pump BF circulation pump STB1 circulation pump STB2 circulation pump STB3 circulation pump CD replenish pump BF replenish pump STB replenish pump Standby AC 220V live wire Dryer heater AC220V Live wire CD heater BF heater STB1 heater STB2 heater STB3 heater STB4 heater 91 Socket code Chapter4 Electrical Parts and Wiring Diagram Wi ire definition 220V 220V asa contactor control loop Chapter4 Electrical Parts and Wiring Diagram 92 4 22 WashControl D107 PCB gor op gy U 0i
8. D Li m e x 4 o gt gt 5 5 T T T 93 Chapter4 Electrical Parts and Wiring Diagram Functions Receive temperature signal of working tanks and dryer from temperature sensors Receive level signal of working tanks replenisher tanks and waste tanks from level sensors Receive signal of sorter sensors Control temperatures of working tanks Adjustment for replacement Set DIP switch to be the same as the previous board Factory default setting OFF 2 3 OF o4 5 OF 6 OF J Re adjust trimmers for temperature calibration 2 4 Temperature calibration Disposition and description AC 24V Power supply Socket code c O gt J6A J6B 6 Chapter4 Electrical Parts and Wiring Diagram 94 SN Wire definition SLT1 SLR1 GND SLT2 SLR2 GND SLT3 SLR3 GND 5V STD2E STD2A 5V STD3E STD3A 5V STD4E STD4A 5V STD5E STD5A 5 SRHE SRHA 45V SR1E Description Standby Serial port2 Serial port3 Standby Standby Standby Standby Standby 95 Socket code c 910 12 c k 4 Electrical Parts Wiring Diagram
9. Honda March 12 2007 14 68 Update Firmware SACAS
10. V INDEX M CHAPTER 1 CAUTIONS FOR aont eoa denas oos 1 1 1 2 1 2 COUNTERMEASURE FOR STATIC ELECTRICITY WHEN REPLACING AND MAINTAINING THE ll II BIN ALI Rc 3 1 3 HANDLING CHEMICALS 3 1 4 vile c III AI POPP PPP PSPP 4 CHAPTER 2 e ee P SN ano vega SO aS 5 ig e Ee CiU 6 2 1 MORNING P UP 8 222 EXPOSURE CENTRE ABCD CALIBRATION 4 4 4441 244 11 2 3 DOUBLE EXPOSURE CENTRE CALIBRATION u i 12 2 4 TEMPERATURE CALIBRATION 14 2 3 ADI 16 2 6 TOW IS TER IO CALIBRATION 19 2 1 UNIFORMITY CALIBRATION m 20 2 8 REPLENISHING SYSTEM SET UP uuu uuu aaassakaaaskuqisaaqyaqaywassqaqayaaquwauyaykapaqayasqusqkuqawwaswsukuqhs 27 2 9 COLOUR MANAGEMENT FROM MONITOR TO 8 31 CHAPTER S SERVICE u 34 igna 4a aypan 35 351 u u p 36 222 DATABACKUPANDRESTORE pupa 48 3 3 LINUX SYSTEM BACKUP AND a a assess assesses
11. 5V Power Supply GND GND ENTRYCLK Raiser Motor1 Clock Signal GND GND ENTRYLOCK Raiser Motor1 Lock Signal 5V GND EXITCLK STANDBY GND EXITLOCK 5V STANDBY Chapter4 Electrical Parts and Wiring Diagram 106 DIVIDCLK STANDBY DIVIDDIR DIVIDLOCK 107 Chapter4 Electrical Parts and Wiring Diagram 44 BPrintOPLD S102 J4 eQ B3 ca B9 BM ca ca a Q Q OC OC C oO 65 c2 62 62 BPrintCPLD S102 I Chapter4 Electrical Parts and Wiring Diagram 108 Disposition and description Socket code c O gt SN Wire definition AC15V1 Description Standby Synchronous belt motor phase A Synchronous belt motor phase B Synchronous belt motor phase C Synchronous belt motor phase D 3 cassette motor phase A 3 cassette motor phase B 3 cassette motor phase C 3 cassette motor phase D 1 cassette motor phase A 1 cassette motor phase 1 cassette motor phase C 1 cassette motor phase D Paper advancing motor phase A Paper advancing motor phase B Paper advancing motor phase C Paper advancing motor phase D 2 cassette motor phase A 2 cassette motor phase B 2 cassette motor phase C 2 cassette motor phase D Power supply 109 Socket code c 910 411 412 Chapter4 Electrical Parts and Wiring Diagram SN Wire definition AC15V2 Description Standby adi
12. Chapter3 Service 56 Insert the Linux recovery CD to the CD ROM of the Linux PC Press the Linux PC power button to turn Linux PC off Press the Linux PC power button again to turn Linux PC on Wait about 10 minutes the Linux system will be recovered automatically at this time you can see the installation information on the Linux LCD Panel Finally you may requested to enter a serial number just press button the Linux LCD panel and then wait till finish If you see Clean up message just wait 5 minutes then go to next step Press the Linux PC power button to turn Linux PC off Press the Linux PC power button again to turn Linux PC on and then eject the Linux Recovery CD immediately otherwise the Linux system will be recovered again 57 Chapter3 Service 3 4 Client PC setup DL 2410 is a network printer User can connect up to 253 clients PC to the Linux PC via network Client PC Client PC IP 10 1 1 2 IP 10 1 1 5 E Linux Server IP 10 1 1 1 PhotoSmart is the only software which can send orders to the Linux PC for printing To setup PhotoSmart on each PC a dongle e g license is needed The computers talk to each other by TCP IP protocol on the network The IP address of the Linux PC is 10 1 1 1 and it is fixed and cannot be changed the IP address of client PC can be configured by user Purpose To configure a new PC connected to DL 2410 machine for printing Preconditio
13. T BP Back printer pin Drive voltage Power supply of motor CUTB Cutter motor phase B CUTA Cutter motor phase A BP BPP D Cuter motor phase B Cutermotorphase A Chapter4 Electrical Parts and Wiring Diagram 110 Socket code SN Wire definition AC24V2 Description Power s AC24V1 CUT Cutter control signal BP1 Back printer pin1 control signal BP2 Back printer pin2 control signal BP3 Back printer pin3 control signal BP4 Back printer pin4 control signal 5 Back printer pin5 control signal BP6 Back printer pin6 control signal 7 Back printer pin7 control signal BP8 Back printer pin9 drive control signal BP9 Back printer pin1 control signal 10 Back printer pin2 control signal 2 BP11 Back printer pin3 control signal BP12 Back printer pin4 control signal BP13 Back printer pin5 control signal BP14 Back printer pin6 control signal BP15 Back printer pin7 control signal BP16 Back printer pin9 drive control signal M8_ENB M8 CK standby 20 M8 DIR 1 Paper advancing motor brake control zd M5 LOCK signal M5 CLK Paper advancing motor pulse control Co Chapter4 Electrical Parts and Wiring Diagram Socket code Paper advancing motor direction control 26 M5_DIR signal Ag n Mi Mu MM RT we 4 oO Synchron
14. applications using please close them now Otherwise In the installation program will try ta terminate these processes Cancel 4 Welcome to the InstallShield Wizard for PhotoSmart The Installshield R Wizard will install PhotoSmart on your computer continue click Next WORKING This program is protected by copyright law and international treaties Cancel 5 Set language file and Doli minilab model for the new PC gt new PC click Start and then Programs gt Doli folder and PhotoSmart folder and then enter PhotoSmartConfig 3511 gt Set Language file name to english Ing gt Select Machine type of current Doli minilab gt Click OK Chapter3 Service 62 35 Unilateralvalve of replenishing pump cleaning and replacement Purpose To clean or replace a unilateral valve of a replenishing pump Tools required Screw driver container protection glove e prevent chemical running over when cleaning or replacing a unilateral valve use container to contain the chemical during operation e Ware protection gloves during the operation to avoid chemical contact to your hands Steps 1 Remove machine back cover 2 Remove fixation screws of the replenishing pump and take out the replenishing pump from the machine Feplenisher pump Fixation screw 3 Tweak out the cover of the replenishing pump remove the inlet el
15. is selected in maintenance gt formats this format will be printed by 16 times exposure There is not necessary to apply 16 times exposure to small size formats such as 152x102mm etc because 4 times exposure is good enough for these sizes while exposure speed is much faster than 16 times exposure Purpose To remove the strong grid lines of the photos which are printed by 16 times exposure mode in the case the grid lines appear on these photos after several months this calibration shall be performed Required glossy paper Steps 1 Create a new format 457x150mm with HQ selected in maintenance gt formats 2 Make ring around test prints gt DL 2410 machine Windows PC run PhotoSmart gt Run maintenance and choose Grid Calibration gt Choose 16 and adjust the value multip X and multip Y until satisfied you may make the increment or decrement 0 1 cuo nep a ndr lt j Curi s ian NN LPs am d 1 Creed asikuq d Tera Chapter 2 Maintenance 20 2 Uniformity calibration Purpose To calibrate the uniformity of colour or density to be the same at each district of the photo to remove the slight vertical lines on the photo Ky If you print a photo from neutral grey test film or a neutral grey test file and the result is uniform neutral grey at
16. lewis a im Tal Y dd TTE In Chapter 2 Maintenance 10 gt Select High Quality and click OK to complete Then you can do 16 times morning set up gt Same procedures as regular format Paper calibration you go maintenance gt Color calibration choose and click Start to begin the calibration 11 Chapter 2 Maintenance 2 2 Exposure centre ABCD calibration Purpose To calibrate the image exposure centre of the photo In the case white border appears on the photo this calibration shall be performed for the corresponding formats of the photos Steps gt Open Maintenance gt Select cassette offset Select formats and then click Send Test then computer will send test prints for the formats you selected After the test prints coming out key in the AO BO CO DO value of the test prints to the corresponding format s dialog box Click Save click Send Test again repeat the above step until the deviation of A and C B and D value is within 2 A This calibration shall be done for each format and each cassette For example if you have 2 cassettes with 152mm paper loaded which are cassette 01 and cassette 02 you will need to do this calibration for the 152x102mm and 152x203mm formats etc for both cassettes Chapter 2 Maintenance 12 2 3 Double exposure centre calibration e DL 2410 does double exposure for 152x102mm and 127x89mm formats au
17. 1 AC CONTPOP LIO s 68 4 2 NMASHCONTROESDIUT PC B is eicit au 92 4 3 CTURBOARD 99 4 4 BPRINTCPED S192 lt lt quta das 107 4 5 STEPPOWERSSTOT u u 113 4 6 STEP MOTOR DRIVER 22 24 iui on teste foire s fotos bus 115 4 7 POWER pa 117 n MASTER DIOJB PC B3 119 4 9 ECD DRIVER BOARTE P ON asua d opta d 122 T TO SEN ORG Eo 124 4 11 MAIN SOURCE OF POWER SUPPLY WIRING DIAGRAM 0 000000000000000 asn ais 131 ZA INC POWER SUPPLY WIRING DIAGRAM 132 4l TRANSFORMER WIRING DIAGRAM uu aa akana 133 Z4 STOR YER oro Mete 134 1 19 NETWORK SKETCH MAP 135 AO 137 4 17 IJXCCONTRESIQOZ WIRING DIAGRAM ati ted ttes taa uuu sakishka 138 4 10 AWASHOIBEDIOT WIRING DEAGR AMG 139 4 19 CTREBOARD S 02 WIRING DIAGRAM irre rea R 140 4 20 CTRLBOARD S102 WIRING DIAGRAM 2 aoreet Ss sea 141 4 2 PCB BOARD WIRING DIAGRAM
18. 2 _ GND Standby GND 5V Power of sorter sensor SR2E Sorter sensor receiver SR2A Sorter sensor emitter 5V Standby SH1A Master Serial port SIBSUP STB replenish pump control signal BFSUP BF replenish pump control signal CO CDSUP CD replenish pump control signal STB3 PUMP STB3 circulation pump control signal STB2 PUMP STB2 circulation pump control signal STB1 PUMP STB1 circulation pump control signal circulation pump control signal CDPUMP CD circulation pump control signal CABC Sprinkling pump control signal 0 SORT AC1 Standby 1 WASHS Paper processor motor control signal 2 CDFANS CD cooling fan control signal 3 STB4HS STB4 heater control signal 4 STB3HS STB3 heater control signal Socket code J14 J15 J16 Chapter4 Electrical Parts and Wiring Diagram 96 SN 5 6 N 20 2 2 CO N N 25 O Wire definition STB2HS STB1HS BFHS CDHS DRYHS STB4PUMP 45V 45V lt lt n Z U 4 BFT O1 lt STB1T lt STB2T C lt STB3T lt i ie i Z Z Z Z U U U U Description STB2 heater control signal STB1 heater control signal BF heater control signal CD heater control signal Dryer heater control signal STB4 circulation pump contro
19. 53 Chapter3 Service gt Open the front panel of the machine gt Connect a keyboard and a monitor to the Linux Server motherboard Turn the Linux PC power on on the keyboard press Delete key to enter BIOS interface BIOS interfaces could be different depending on the motherboard model Check the following options Chapter3 Service 54 CMOS Setup Utility uri 1964 2806 Award rd Software Load Optimized Defaults Set Supervisor Password Set User Password w Thee Select Flash F18 Save amp Exit Setup Onboard 10 IRQ DMA Assignment pe idd hh mm s 55 Menu Level UD880JD 19LS00 LE 1 None aa DE Chan mel 1 1 Slave SONY CD RW 321 44M 3 5 RT f n to Sat None Disabled fan to Dec CALL But Keyboard e PE 31 or l onth Tota B amor U SHAHH m u t x 1999 to 2698 Whe Move PU PD Ua lue 8 5 1 SC Exi E Fi General Help FS Previous Values Fail Safe Defaults Base pp ROTU 4 Exte be Memoru 55 Chapter3 Service CMOS Setup Utilitu Copuright C 1984 2806 Award Software 55 1 IP On Chip m 4
20. Action View Help gt WWwWw 4BDe6ADa3421 Computer H Disk drives E Display adapters 5 DVD CD ROM drives Floppy disk controllers T Floppy disk drives 43 IDE controllers iu Keyboards 277 Mice and other pointing devices Monitors E8 Network adapters i Ports COM amp LPT Processors E SCSI and RAID controllers H Sound video and game controllers y System devices Universal Serial Bus controllers Ee Figure3 15 Click before Ports COM amp LPT and Universal Serial Bus controllers see Figure 3 16 L Device Manage Action Y Computar daa Disk dap es 80 Display adapters Gh WOOO drives 1 IDE ATAJATAP contr cleri Cu Keyboard Monitors 4 Srem Up Univeral Serial Bus controllers Figure3 16 As you can see from the above serial port and USB drive of densitometer installation is finished Its serial port is Chapters Service 44 5 De vice anager Action View D OLI EFTOFAFSFEC d Computer ee Disk drives Display adapters bk DYDICD ROM drives 1 2 ATA ATAPI controllers dx Keyboards H Mice and other pointing devices fa 4 Monitors H Network adapters Be Ports Processors Sound
21. Cassette balance or Master balance for ultimate control 33 Chapter 2 Maintenance 4 colour could be managed from monitor to photos but they will not 100 the same Photos and monitor interpret colour in different ways Usually the photos are more brilliant than the monitor preview since the photos belong to another colour space which is bigger than sRGB and the colour has been transferred to a wider range than sRGB during the printing and processing e use Cassette balance gt Run Maintenance gt Select Paper roll installation gt Select cassette number and then click Modify gt Change the values of C M Y D for example 0 01 gt Click Save e use Master balance gt Run Maintenance gt Select Lens Calibration gt Change the values of C M Y D for example or 0 01 gt Click Save After modifying the values print sample photos again and repeat the above procedure until satisfied Ky e Cassette balance only affects the colour of the photos of the given cassette Master balance affects the colour of the photos of all the cassettes e Neither Cassette balance nor Master balance affects the test prints of the morning setup e Either Cassette balance or Master balance can be used for quick colour control especially for black and white photos This chapter contains information for service personnel 35 Chapter3 Service Prologue Take some time to read the manual and stud
22. Click this button and the divider runs a while Sensor indicator description Chapter 5 Trouble shooting 162 Indicator light red Indicator light green tility xl Marter Exposure DECK processer Program Timer Test Stepprig Motor parar Va ao 5 Repeat osa igo Wo Release for Prepare Faper Test Test Feeder _ Test Band LAE Modi Paper Sansar Stans 124 1810 LPAR Megane 10 0 UPPER Paer Papes Corer Fr ry Sand Paper Ma LOWER Magme 00 LOWER Paper Mapaana D serar Peper Loaded Paper Stat gt Function of main button s of Processor Measure Display current chemical temperature Setup Temp Input the temperature you want to set click button Setup Temp lt gt Replenisher Select the replenisher you want to test and click button Test lt Sorter Test Click this button to start sorter and Sorter Homing Sensor indicator is red when it stops the indicator is green lt Main Motor Click this button to start processing motor running within 1 minute while the indicator is red when it stops the indicator is green 163 Chapter 5 Trouble shooting if Lab Ut
23. H4 HAE STB3 3004 PE P N6 E H5 STB I STB4 3004 a lz STB3 Cw N6 PE lt CD NG NG DRYER FAN T OuF REPLENISHER PUMP Hox m wo N6 lt 1 DRIVER MOTOR 1 4 al NG gt 1 OuF o 2 0uF N6 UR f s lt PowerCtr 1 1001 RELAY RELAY 0 1 NS 2 3 OuF 1 4 CIRCULATION PUMP NG Oo m SPRAYING PUMP BRE 1 2 es Contactor r1 4m BHA ACOUT 5 PCB AGGontrol DRIVER PCB DL 2410 8589 82 1 WIRING DIAGRAM 2 1 139 Chapter4 Electrical Parts and Wiring Diagram 4 18 Washctrl D107 wiring diagram a ii WashCantroel D107 lass TIEL Tep Chapter4 Electrical Parts and Wiring Diagram 140 4 19 CirlBoard S102 wiring diagram 1 5102 FRG ERA Entry sensor of divider rack WashCtr 1 0107 1878 Exit sensor of divider rack WASH CONIROL HEAR ah EJ STA sensor Paper feeding encoder cs TARIE Count sensor Platform encoder Cutter sensor a 3 cassette sensor 1 cassette door switch 21155 2 cassette door switch 2 FIC t 2 cas
24. Waste level sensor waste respectively Sorter1 space pin sensor For detecting the position where sorter1 stops 131 Chapter4 Electrical Parts and Wiring Diagram 4 11 Main source of power supply wiring diagram BI m ALL d 93 0 v Chapter4 Electrical Parts and Wiring Diagram 132 4 12 AC power supply wiring diagram GD heater 1 henter 1 1 ci hemiri im Xa ET LI D circulation X4 1 F or treulation i 2 IF Rh 2 lelo Tra ojojo oloja L Yi rau X4 11 912191010 girer lat ica STEF List bcn ireulniion Chapter4 Electrical Parts and Wiring Diagram 133 4 13 Transformer wiring diagram HTC IPS Blum 2 iringa i riumarr arer mirsiiral E Pil Yr back er 159 44 ry err na P 1 bL 1 n w l loom gu ep opum qne ox jr BOR _ POE SIM P
25. each district of the photo then the density and uniformity of the photo shall be good Usually there is a diffuser mirror box in film minilab of which the function is to convert the diffusive light emitted from halogen lamp to coherent light parallel light so as to get a uniform neutral grey photo There is no diffuser in DL 2410 However the density uniformity result of the photo which is printed from a neutral grey test file is perfect This attributes to that DL 2410 adopts software control the transmissivity of each LCD liquid crystal particle that is on LCD to simulation the effect of a diffuser Mask file records the transmissivity correction of the LCD liquid crystal particles of which the file extension name is prn So the Mask file is a virtual diffuser Mask file PAPER Mask file is a total compensating result of exposure unit There 4 lens in DL2410 so that there are 4 Mask files needed for printing The Mask file shall be re calibrated when the following event occurs e Replace LED e Replace LCD e Replace LCD Driver board e Adjust LCD Driver board e Replace lens 21 Chapter 2 Maintenance e Slight vertical lines appear on the photos Tools required e 4 flatbed scanner which is with 24 bit colour and 600dpi scanning capability Photoshop software e glossy paper e Format recommended 305 x 356 5001 457 x 508 lens 000 457 x 635 5002 other formats bigger are also applicable Resolution
26. in scanning 500DPI Preconditions scanner has been cleaned so that there is no dust or finger mark on it e The Maintenance gt Color Calibrations has been completed for the glossy paper scanner has been calibrated if necessary The scanner calibration shall be performed only if the deviation of the colour or density between the scan image and the scan object are big If scanner is good you can skip this step by just selecting a scanner profile from the list Steps of scanner calibration 1 Finish the color calibration and create the right format for uniformity calibration first Format recommended 305 x 356 5000 457 x 508 lens 002 457 x 635 lens001 other formats bigger are also applicable Resolution in scanning 500DPI 2 Open Tabkor Processor software EADL 2410 Scanner BP Scaonne AeA Teh Eo Q 4 2 iul 2 DD E inte zem sacr HER J ee g rriei me lag qz har 1 LJ 3 main interface of the software as blew Chapter 2 Maintenance 22 SERVER IF 1D 1 3 11 Hbi rar mack Lanz Speeds 20 1263268 Fl XD 3545 3 4 First choose the Lens 000 Tool boz Setting 7 Scan resol
27. is no good 711 Photos Chaos on sorter 712 White borders on the photo preview setting length of the corresponding format the monitor preview 719 Photo overlapping 146 147 Chapter 5 Trouble shooting Mechanical problems 300 Paper has jammed in the cutter section 301 Paper can not be cut off Replenishing pump doesn t work Low replenishing flux Electrical problems 500 Linux recovery failure 501 Can not connect to printer 504 Processing solution doesn t warm up 505 Linux startup failure Chapter 5 Trouble shooting 148 5 2 Corrective actions 003 Paper loading error 1 The head of the paper roll is rugate gt Unwind paper and remove paper magazine gt Cutthe rugate paper head with scissors gt Install paper magazine back onto machine 2 Paper has jammed in the cutter section 300 Paper jam in cutter section 008 Cassette not setup The current cassette has not been registered in Maintenance gt Run Maintenance gt Click Service and then click cassettes gt Click New gt Click the number of the current cassette ID to register the current cassette 009 Blocked Replenish tank is low level computer stop printing to avoid bad print quality Add replenish solution to the replenish tanks 031 No connection with master This message means no commutations between Linux PC and Master PCB 1 The processor has not been turned Press the Drive button to turn the p
28. resa s 50 3 4 57 35 FENISHINGPUMPCLEANINGANDREPLACEMENT 62 3 6 FILTER CLEANING AND REPLACEMENT e 64 957 RACK SEER VE REPLACEMEN Wl eae aka 66 3 8 RACK CLEANING AND EXAMINATION edes cha Mme edente A en Sod 68 59 CHECK AND CLEAN WORKING TANKS AND PIPES 2 69 S10 EXPOSURE PLATFORM DISASSEMBLY uu 70 JEBISER DISASSEMBLDNY 5 unas ui Rc D EU DE 71 342 RACE DISASSEMBLY yet chase aa erat 72 SKS JPHOTOSRBCEDLVER DISASSEMBDEY 5 aspa A 73 DIVIDER DISASSEMBLY k to ie este 74 9 5 HOWTOREPLACE RIBBON CARTRIDGE 2 107 DRYER RACK DISASSEMBLY ka 77 ST LENS FOCUS ADJUSTMENT 2 Z usa kahukku 79 SMS SDS O Au ua cette m 81 3 19 IMAGE MAGNIFICATION CALIBRATION 23 56 ects 82 DED ASSEMBLY REPLACEMENT uq a uapa EE A Ge 83 JPAPERJTANLIN CUTTER OPERATION yakuwa hita 85 CHAPTER 4 ELECTRICAL PARTS AND WIRING DIAGRANI 87 4
29. the cross overs Morning test for all the paper magazines e Weekly maintenance ABCD calibration if necessary Change the STB water Clean the filters of the working tanks Clean the cross overs e Quarterly maintenance Uniformity calibration if necessary Twister 4 calibration if necessary Twister 16 calibration if necessary Clean the tanks if necessary Check the replenishing pumps circulation pumps and the pipes to avoid potential chemical leakage Machine start up sequence 1 Turn the Linux PC 2 Turn on the Windows Wait until the Linux PC start up finish 4 Turn on the Drive power Improper start up of the machine could cause unexpected problems of the photos Chapter 2 Maintenance Linux Server power buttom START DRIVE START Chapter 2 Maintenance 8 2 1 Morning setup Purpose To compensate the colour deviation caused by changes of chemicals etc keep colour output stabilized Precondition Processing solution temperature has reached the set value 4 are two different morning setups for normal format we simply take method A 4 times morning setup for HQ format we take method B 16 times morning setup In factory the default HQ format is over 8 inches Steps Method A gt Run PhotoSmart gt Complete the Morning Color calibration Fin wi wai po baa Be Rd js erie kS
30. 4 1 n Chip Secondary PCI IDE abled On Chip SATA Hod Autol x PATA IDE Set SATA Port8 2 Disabled SATA ortl 3 Set te Disable D sable onboard USB Controller Enabled serial port USB 2 8 Controller Enabled USB Keuboard Support Enabled 3F8 USB louse Sup pol rt _ Enabled 0 Legacy USB storage detect si serial port m Aza Code address is IR04 P 2F8 IRQ3 Enable onboard allel Port Ee UAR Serial port and 5 el Port rt Mode SPP addre ess is 2F8 Yol a DMF 3 Linux mother board has two port it is set as COM1 2F8 COM2 3E8 CMOS Setup Copuriaht 1384 2886 Award Software Advanced BIOS Features Hard Disk Boot m itu Press Enter First Boot Device CDROM Second Boot Device Hard Disk Third Boot Device CDROM Password Check Setup Select Boot Device 2 Limit CP JID Max to 3 Disabled Priority Mo E Protect Enabled CPU Thermal Monitor 2 2 Floppy Boot from floppy 05120 Boot from 15128 Hard Disk Boot from HDD CDROM Boot from CDROM PV PD Va ue Fl8 Save ESC FB Fai l Sai the BIOS of the Linux PC motherboard has been configured in the factory only the First Boot Device shall be re configured after installing the external CD Drive
31. 705 706 707 708 709 710 712 713 717 718 719 5 3 Photo comes OUL OE TV och s i 153 SCTAION 155 Photo comes DUI dili y cases 155 OWE OI foc suu 156 HO SOS 156 S Tole CTIA INES OH PHOTOS ew 156 Ties Onte POTIS dies 156 Uniformily of DHOLOASCHOR CO OC inn 156 WHILE DOTACTS OH DROLIOS 157 Colour is very different from the monitor preview 157 Paper length is longer or shorter than the setting length of the corresponding format 157 Image magnification or scale does not match the monitor preview 157 pU 157 P ABUPISSGEPWARE uuu u eod E 159 a Chapter 1 Caution for work This chapter contains information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully Chapter 1 Cautions for work 2 1 1 safe operation General precautions Prior to any part replacement mechanical adjustment sure the air brake is switched off Gr
32. BY 3 4MagEcod3 4 4MagEcod4 Socket code 17 18 19 20 421 422 Chapter4 Electrical Parts and Wiring Diagram 102 2MagSensor1 2MagSensor2 5V GND GND GND GND 5V GND 5V GND EN Description 3 cassette encode 1 3 cassette encode 2 3 cassette encode 3 3 cassette encode 4 3 cassette encode GND 2 cassette encode 1 2 cassette encode 2 2 cassette encode 3 2 cassette encode 4 2 cassette encode GND 1 cassette encode 1 1 cassette encode 2 1 cassette encode 3 1 cassette encode 4 it1cassette encode GND STANDBY 3 Cassette Sensor GND 3 Cassette Sensor Signal 1 3 Cassette Sensor Signal 2 3 Cassette Sensor Power Supply 2 Cassette Sensor GND 2 Cassette Sensor Signal 1 2 Cassette Sensor Signal 2 2 Cassette Sensor Power Supply 103 Socket code J23 J24 J25 J26 427 428 429 Chapter4 Electrical Parts and Wiring Diagram SN Wire definition Description GND 1 Cassette Sensor GND 1 MagSensor1 1 Cassette Sensor Signal 1 1MagSensor2 1 Cassette Sensor Signal 2 5V 1 Cassette Sensor Power Supply GND Cutter Sensor GND CutSensor1 Cutter Sensor Signal 1 CutSensor2 Cutter Sensor Signal 2 5V Cutter Sensor Power Supply GND 5 STANDBY MaskSensor2 5V GND 1 Door Switch GND DoorLock1 1 Door Switch Signal GND 2 Door Switch GND DoorLock2 2 Door Switch Signal GND DividSensor1 STANDBY DividSe
33. CD Baek LUE HE 51011 TCI Chapter4 Electrical Parts and Wiring Diagram 134 4 14 Dryer wiring diagram ii Eb 135 Chapter4 Electrical Parts and Wiring Diagram 4 15 Network sketch map Master computer Linux system Connect Connect 15 of Master board E E m n a 24 Connect liquid crystal display D bone Chapter4 Electrical Parts and Wiring Diagram 136 Client computer Windows system TEL Densitometerg __ Go 4J15 of Mast board only LAB i software lt T PS 2k PS 2mouse Dongle 137 Chapter4 Electrical Parts and Wiring Diagram 4 16 Exposure part toruplate PEL Master KT Linux washetrl sig Chapter4 Electrical Parts and Wiring Diagram 138 417 ACContrl l002 wiring diagram WashContro1 D107 J TON J13 Y 99 HEATER 22 ACCont 1002 1 2 m CD 5008 a E H1 N6 I 5008 PE a 1 NG i BE NO A SIBI 3008 NG H3 m STB 300W 3 NG NG CIRCULATION PUMP 5181 A
34. DL 2410 Service Manual Oct 10 2010 Copyright 2010 Shanghai photographic equipment All right reserved The contents of this manual are subject to change without notice and Zh are registered trademarks of Shanghai Doli photographic equipment co Ltd in China and or other countries Pakon is registered trademarks of Pakon Inc Print resolution maximum Maximum print size Capacity Processing time Light source Imaging unit Lens Network Protocol Colour management Process Working tank volume Replenishing tank volume Paper width Supported file format Power supply Rating current Power Weight Dimension Main technical specification 525 dpi 457 608mm 550 prints hour 152x102mm 2 45 LED Matrix LCD 3 fix focus Lens automatically selected depend on print size TCP IP Color under control system built in Linux Server base on profiles 245 from dry to dry CD 30 second BF 30 second CD 11 5L BF 11 5L STB1 6 2L STB2 6 2L STB3 6 2L STB4 6 2L CD 10L BF 10L STB 101 89 457 Bmp jpeg tiff 220 230V 50 60HZ 15A Maximum 7 KW 700kg without chemistry 2480mmx800mmx 1760mm Length x Width x Height Explanation of manual About the chapters Cautions for work Contain information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully 2 Maintenance Contain items concerning maintenance n
35. DL 2410 machine Windows PC create a new folder name data backup 2 Backup Linux Registry On the DL 2410 machine Windows PC click Start Click Run Key in 10 1 1 1 win software and then enter Run lregedit On the left top of the window click Registry v WV Click Export all and then wait for few seconds I Lafot DiGI Registry Editor 1 1 5 Registry Export all Export with template Import Broadcast Log Refresh Reconnect w Autozave Exit gt Specify data backup folder which you have just created click 3 Backup Mask files On DL 2410 machine Windows PC click Start gt Key in 10 1 1 1 tables and then enter gt Select all prn files gt Copy and paste these files to data backup folder 49 Chapter3 Service Steps of data restore 1 Restore Linux Registry v Y On DL 2410 machine Windows click Start Click Run Key in 10 1 1 1 win software Run lregedit On the left top of the window click Registry Click Import Specify the data file which you have backed up in the data backup folder click Open and then wait a second 2 Restore Mask files gt gt gt On the DL 2410 machine Windows click Start Key in N10 1 1 1Vables and then enter Copy and paste the Mask files which you have backed up in the data backup folder to 10 1 1 1 tables folder 3 Completion gt gt Run Mainten
36. Electrical Parts and Wiring Diagram 100 Functions Supply power to paper loading step motor exposure platform synch belt step motor and cutter motor Receive signal from paper inlet sensor paper loading sensor STA sensor cutter sensor and start sensor Receive signal from paper magazine ID sensor AC24V1 24V power supply AC24V2 24V power supply XD XD ND XD ND GND Divider Entrance Sensor GND 5V ND 5V ND Disposition and description Socket code SN STANDBY Serial Communication 1 1 4 C v over Ears Senor Divider Exit Sensor Power Supply G BPSensor1 STANDBY 3 BPSensor2 1 2 3 1 2 3 1 2 3 1 1 1 2 101 Socket code J8 J10 J11 J12 J13 J14 J16 Chapter4 Electrical Parts and Wiring Diagram T GND STANDBY 5V GND Paper advance Encoder GND GND Paper advance Encoder GND FDEncode2 Paper advance Encoder Signal 5V Paper advance Encoder Power Supply GND Platform Encoder GND GND Platform Encoder GND PFEncode Platform Encoder Signal 5V Platform Encoder Power Supply GND Paper Loading Sensor GND LoadSensor1 Paper Loading Sensor Signal 1 LoadSensor2 Paper Loading Sensor Signal 2 5V Paper Loading Sensor Power Supply GND STA Sensor GND CnSensor1 STA Sensor Signal 1 CnSensor2 STA Sensor Signal 2 5V STA Sensor Power Supply GND NC1Sensor STANDBY 5V 4 4MagEcod2 STAND
37. VI Port l P Linux server video card 50 pins socket Signal output connect to LCD 4 pins socket Switching Power supply input 10 pins socket Programmed port Functions Translate signal from Linux PC video card to LCD Adjustment for replacement Morning setup for all paper magazines 2 1 Morning setup Redo uniformity calibration 123 Chapter4 Electrical Parts and Wiring Diagram 2 7 Uniformity calibration touch the trimmers board anytime unless you are requested and follow instruction Otherwise it could cause serious photo problems 124 See a ripe dad h d i Itm JJ AES bh map spia 1 i P L E 1 ee p 2 ae FEET 18 11 e E 1 4 aa a Pee J Pool abe ee Ai I 5 ajeak j m n nT 23272 Bi Arapa pri 1 z i i i K II S gud qu re 1 i 4 2 _ Lee Chapter4 Electrical Parts and Wiring Diagram 4 10 Sensors 125 Chapter4 Electrical Parts and Wiring Diagram Illustration Fig 4 1 1 Rec
38. ables folder from Windows assume that you have backup the early file to Windows PO Open Linux registry specify etc lens 001 tabkor change the file name according to the file you just copied then click Save now Specify etc lens 000 tabkor change the file name according to the file you just copied and then click Save now The same is true for lens 001 at last copy lens 000 to 002 000 002 001 In factory Uniformity Mask is calibrated by a special method attach a special Lens below the lens of DL 2410 to reduce the exposure image on the paper this is the best way by which you don t have to extend the border of the scan image by Photoshop but focus adjustment is needed during the factory procedure by a CCD camera It is not possible and not necessary for user to use the factory method but in case of red border appear s and not possible to be avoided factory procedure shall be performed in stead of Photoshop method Please ask dealer for further information 27 Chapter 2 Maintenance 2 8 Replenishing system setup Purpose Setup the replenishing system to meet the requirement of the chemistry instruction Tools required Measuring cup cylinder Steps 1 Measure the flux of the CD replenishing pump gt Remove the left side cover of the machine and then put the replenishing pipe outlet to the Graduated cylinder or measuring cup Graduated cylinder a Re
39. al camera If the monitor colour fidelity is not good for example old monitor or it does not support sRGB colour management first on the monitor adjustment menu set the monitor colour management to 6500K and then create an ICC profile for the monitor by Adobe Gamma or other software Refer to related books of Photoshop for Adobe Gamma Register paper proliles Paper profiles have been created factory for each brand and built in the Linux PC For user just select the correct paper profiles for the cassettes when register the cassettes for example cassette 01 is loaded Kodak paper so that you shall register cassette 01 as Kodak band gt Run maintenance Select paper roll installation and then click Next Select cassette numbers for registration Select paper profile for the cassette number which you have just selected vY Vv d Complete other registrations the paper profiles is deleted lost accidental error the corresponding paper brand will not be available in the list of Paper roll installation In this case backup all the calibration data of the machine reinstall Linux system with Linux recovery CD and then restore all the calibration data er e 3 2 Data backup and restore 3 3 Linux system backup and recovery Complete the morning setup v 2 1 Morning setup Print sample photos compare the colour between the photos and the monitor preview If still not satisfied use
40. ance Click System gt Click Update date and then wait 5 minutes Chapter3 Service 50 3 3 Linux system backup and recovery Purpose e a whole Linux system backup by creating a Linux recover restore Linux system from Linux recovery CD recovery is image of the hard disk of Linux It includes of the calibration data of the machine Fig 3 4 1 Mirror Hard disk of Linux Recovery Ul Linux server Precondition Nero has been installed to the DL 2410 machine Windows computer Steps of Linux system backup gt Run maintenance gt Click System and then click Create backup ISO Chapter3 Service Wait about 10 minutes do not do anything to the machine On the DL 2410 Windows PC click Start Click Run Key in 10 1 1 1 queue and then enter v V Y Cut and paste the backup iso file to Windows PC queue on Samba 2 0 7 10 1 1 1 Edit View Favorites Tools Help Y 7 9 Search Folders EHE Address V 10 1 1 backup iso ISO File 512 220 File and Folder Tasks new Folder Publish this Folder to Ehe Web M Other Places 10 1 1 1 2 My Documents Shared Documents Computer gt Burn this file to a blank CD by Burn image of Nero Steps of Linux system recovery Chapter3 Service xU SARI URRE SAAT 52
41. atform TEST Divider TEST Processor TEST Power TEST Updates Look i 1619 Fise otipa ck Fies di gt Firmware Updates You can check the version of the current PCB firmware and that of the update you can also check the versions of all current PCB firmware Chapter 5 Trouble shooting 166 Click button Update to update the firmware Better to restart the processor button after one PCB firmware finishing updating fi Lab Utility Tools Marber Program Tener Farywame Updates Master Update 1 160074 Fia TT IR FF Hier Dii HE Langue LAB Update Freie Veron Master Update Fiririwarw Dabei Tree Monday March Iz 2007 14 58 Comet Made Update Verity 0545635318 cor Addes i Vaal pares r WI 1 1 1 rene vm gi Port DOO i Lab UE Master Exposure Processor Program Timer Firmas pdaluss Update elect mamar Fe rer Iu pale POR armare version VAJE TEL LAB Mode Lipdate Versions annia uii Update Firmware Diae
42. cations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search C Documents and Settings 4dministrator Desktop4l Browse C2 Don t search will choose the driver to install Choose this option ta select the device driver from a list Windows does not guarantee that the driver vou choose will be the best match far pour hardware Figure3 8 Repeat step 5 until serial port drive installation finishes see Figure3 9 Figure 3 10 and Figure 3 11 Found Mew Hardware Wizard Please wait while the wizard installs the software OL 202P DENSITY Figure3 9 41 Chapter3 Service The software you are installing Far this hardware Densitameter DL 202P has nat passed Windows Logo testing to verfu its compatibility with Windows T ell me why this testing iz important Continuing your installation of this software may impair destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway Figure3 10 Found Mew Hardware Wizard Please wait while the wizard installs th
43. correct color of photo please keep these areas clean Keep calibration strip safe Make sure no scratch When measuring the hole of the densitometer base should be placed right in the middle of Test point Check calibration After finishing the above step position the densitometer on the white test point When the densitometer beeps check the values If there is great deviation it means the densitometer is not correctly calibrated Repeat the above steps if there is still great deviation deviation within 001 002 is acceptable you can restore factory data Go k T to icon hold on to Ctrl key and left key of mouse A dialogue box will pop up in 5 seconds see Figure 3 21 Click OK teen OL 12 Product ID 111 R 000 G 000 B 000 the Factorr duin Figure 3 21 Note When densitometer data are corrupted or the deviation is unacceptable first restore factory data If fault still remains change a new densitometer We recommend you not to restore factory data frequently Open help file Left click Help Hotkey F1 to pop up help file which contains detailed operation instruction Chapter3 Service 48 3 2 Data backup and restore Purpose e backup the calibration data to prevent unexpected data loss e restore the calibration data in case unexpected data loss occur 4 data every time before and after a major calibration is performed Steps of data backup 1 On
44. corresponding format of photos 2 2 Exposure centre ABCD calibration 2 For 152x102mm or 127x89mm size if white border still exist after ABCD calibration gt Check if paper length is too long gt Check double exposure centre 2 3 Double Exposure Centre 3 Paper loading is broken Replace paper loading sensor 713 Colour is very different from the monitor preview 2 9 Colour management from monitor to photos 717 Paper length is longer or shorter than the setting length of the corresponding format In Maintenance gt formats increase or decrease the format setting length by mm manually no need to change the format name 718 Image magnification or scale does not match the monitor preview 3 19 Image magnification calibration 719 Photo overlapping Chapter 5 Trouble shooting 158 1 Springs of the racks are loose Replace springs if it is broken 3 8 Rack cleaning and examination 2 Rubber sleeve of the racks is distorted Replace rubber sleeve 3 7 Rack sleeve replacement 159 Chapter 5 Trouble shooting 53 LabUtil software Click LabUtil icon to open the software Usually go E DL 2410 LabUtil Ty Lab Teo Exposure DECK Processor Program Firmware Updates Test Exposure LED Lame Red LED i E B T E ConectionCised You can select either English of Chinese You can choose the corresp
45. d Calibration ri gt Choose 04 and choose len 000 and format 6x8inch gt Click Send Test 2 central district of the test print observe the joint point between the 01Y 02Y pointer or the 02 03X pointer and the square by magnifier Pointer OZY Pointer dios Left line Pointer bad result as following example Chapter 2 Maintenance 18 eft is han rigar ine Good result Bad Usually there are two lines beneath the 01 02 pointer the density of these 2 lines shall be the same Otherwise the 01 02 line shall be moved to the direction of the darker line gt Assuming the density of the left line is higher than the right line the 01 02 pointer shall be moved leftwards The left side of the 01 02Y line is a minus sign therefore in the Grid Calibration the key 01Y and 02Y shall be decreased the same value in the meantime such as 2 Click Save Click Send Test to send a new test print repeat the above adjustments until the result is good gt The adjustment methods of 02X and is similar 19 Chapter 2 Maintenance 2 6 Twister 16 calibration v 4 For big size photos print resolution by 4 times exposure is enough 01 2410 hires 16 times exposure to offer a higher output resolution If HQ
46. e precaution when measuring to avoid chemical inter contamination when reading the thermometer leave the thermometer in the tank Chapter 2 Maintenance 16 25 Twister 4 calibration Ky A photo printed on a DL 2410 is composed of pixel matrix DL 2410 uses a 2048x1536 resolution LCD for image making so that for each time exposure if there is a 1280x1024pixel matrix coming onto the photo Actually this resolution is not good enough for the photographic business so that DL 2410 uses 4 or 16 times exposure technology to expose 4 or 16 times for each photo a 2560x2048 or 3840x3072 pixel matrix will come onto the photo at the end During each time exposure the information on the LCD is different x 1 x 4 The position of each time exposure is controllable the final result of the photo must be composed of a uniformly distributed pixel matrix if 2 pixels are close to each other too much then there will be a overlapping effect so that it will come up the tiny horizontal or vertical lines or grid lines on the photos Purpose To remove the strong grid lines of the photos which are printed by 4 times exposure mode in the case the grid lines appear on these photos after several months this calibration shall be performed Tools required e Magnifier at least 8X e 152mm glossy paper Steps 1 Send a test print gt DL 2410 machine Windows PC run PhotoSmart 17 Chapter 2 Maintenance gt Run Maintenance and choose Gri
47. e software USB ta UART for CP2102 gt i E slabcmnt sus Ta CAWINDOMW S aystems2 DRIvVERS Figure3 11 9 Click Finish see Figure 3 12 Chapter3 Service 42 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software Far E USB ta UART CP2102 Click Finish ta close the wizard lt Back Figure3 12 10 After finishing the above steps densitometer drive installation is finished see Figure 3 13 1 found new hardware your new hardware is ready to use Figure3 13 11 Check densitometer serial port in Device Manager Right click My Computer and select properties see Figure 3 14 system perlies Advanced Automatic Updates ieri M Mare The lhe kadras Chaypas Si mel sour compuler LU pa Vir Docs Manager to change tha prapertes of ary Manso Diner lets you make dima ase compatible wih wines Lipdate lets poa bat up hom connects In Windows Update for divers Hadie im Haise s wy har qeu I pit up and she dias bcne configuraibione 43 Chapter3 Service Figure3 14 Click Device Manager see Figure 3 15 Device Manager File
48. e spare parts of your machine When using the static dissipative conductive gloves be sure to turn off the air brake and wait 15 seconds to carry out operation 1 3 Handling chemicals The work with the machine involves the handling of slightly poisonous irritating and etching substances to apart from these the user must ensure sufficient aeration The air in industrial workrooms should be exchanged at least 8 to 10 times per hour All photographic developers contain substances which may irritate the skin the mucous membrane and the eyes and which may cause allergic skin reactions affecting very sensitive persons For this reason avoid long or repeated skin contact especially with developer solutions For all jobs where photographic processing solutions may splash e g preparing and filling in chemical solutions cleaning processing racks etc e Wear protective gloves rinse all solutions that get on the skin with plenty of running water e Wear industrial glasses e Wash with soap and rinse with lots of water after completion of work Store chemicals and processing solutions in a safe place If a processing solution has been ingested accidentally immediately rinse mouth with water and drink 2 or more cups of water and induce vomiting Contact a physician as soon as possible and follow physician s instructions If processing solution gets into eyes immediately rinse them under running water for at least 15 minu
49. ecessary to make high quality prints Contain information for service personnel 4 Electrical parts and wiring diagram Describe the sensors and PCB s used in this machine and the wiring diagram 5 Trouble shooting Describe how to solve the troubles Symbols used in this manual Definitions of the symbols used in this manual are as follow Warning symbol Text following this symbol contains particularly Information concerning safety Pay extra attention to this information Important symbol Indicates operation or procedures requiring caution instructions which should be followed supplementary explanations etc Reference symbol Indicates the manual or section which should be referred to Help symbol Indicates functions or instructions which are convenient to Know Abbreviations for processing solutions The names the processing solution in this manual are indicated as below Some of types of processing solutions may have other names Processing solutions Abbreviations Colour developer VI MAIN TECHNICAL SPECIFICATION III EXPLANATION OF MANUAL uuu otorga Doe PE 1 IV IVO UH C ues IV SYMBOLS USED IN THIS MANUAL ua quas IV ABBREVIATIONS FOR PROCESSING SOLUTIONS
50. eiver of photographic sensor Fig 4 1 4 Level sensor Chapter4 Electrical Parts and Wiring Diagram 126 Fig 4 2 Fig4 3 127 Chapter4 Electrical Parts and Wiring Diagram Fig 4 4 Fig 4 5 Chapter4 Electrical Parts and Wiring Diagram 128 Fig 4 6 129 Chapter4 Electrical Parts and Wiring Diagram Fig 4 8 You can test the function of the sensors in Labutil software Chapter4 Electrical Parts and Wiring Diagram 130 Description Photo sensor name Paper magazine ID 9 For detecting paper magazine ID photo sensor Paper Inlet photo sensor For detecting whether there is paper Paper loading photo For detecting if the paper is properly loaded sensor 9 ie coke Si Cutter right photo sensor For detecting cutter home position Cutter left photo sensor For detecting cutter home position Exposure platform For detecting the length of the paper cut counter photo sensor 9 9 For detecting whether the back printer is Backprinter photo sensor off divider entrance photo For detecting whether there is paper at the Sensor entrance of divider For detecting whether the paper comes into divider exit photo sensor the chemical For detecting the temperature of CD STB Temperature sensor j and dryer rack respectively Replenishing level For detecting the level of CD BF STB sensor replenishing level respectively For measuring the level of CD waste and BF
51. ement and outlet element be care chemical will run out 63 Chapter3 Service Replenisher pump outlet Outlet cover Unilateral valve Inlet Feplenisher pump inlet Take out the unilateral valves and wash or replace them Restore the inlet and outlet cover to the replenishing pump make sure it is tight PTS Make sure the unilateral valve has been installed to the correct direction Screw down the fixation screws to restore the replenishing pump to the machine Hestore the back cover Chapters Service 64 3 6 Filter cleaning and replacement Purpose To clean or replace filters of working tank and to keep the chemical clean e Dirty chemical can produce dirty photos e Replace filter if necessary Tools required Container v 4 Put a filter unit onto a container immediately after removing the filter from working tank to prevent chemical splattering Steps 1 Take off the backside cover of a working tank and take out the filter unit carefully Back side cover of working tank 2 Clean the filter units bwith water or replace the filters To Replace a filter gt Remove cover and remove the filter from the pole gt Clean the filter pole with water gt Install a new filter to the pole Hestore the cover 65 Chapter3 Service Pole 3 Restore the filter unit to the working tank lt J Filter 4 Restore the left side cover Chapter3 Se
52. emperatures 3 Dryer temperature is not correct Calibrate dryer temperature by LabUtil 2 4 Temperature calibration 4 Processing solution 15 dirty Dirty solution could cause sticky photos Clean or replace filters clean racks and working tanks 3 6 Filter cleaning and replacement 3 8 Rack cleaning and examination 3 9 and clean working tanks and pipes 5 Fuse of dryer is broken Shut down machine remove back side cover of machine and then check and replace the dryer fuse Chapter 5 Trouble shooting 154 Dryer fan is broken Power supply of the dryer fan and main processing motor is parallel connection When racks are running dryer fan shall run as well Otherwise if no airflow felt in the dryer tank dryer fan is broken Replace dryer fan Dryer heater has been broken Shut down machine and use a multi meter to test the resistance between the DRTT wire of AC Control PCB J4 plug and N6 wire YN M m r ps rr If the test value is around 220ohm then the dryer heater is OK If the test value is more than 500 ohm then the dryer heater is broken 155 Chapter 5 Trouble shooting Replace dryer heater if it is broken 8 ACControl PCB is broken Replace ACControl PCB 701 Paper scratch 1 Working solution is dirty Clean or replace filters clean racks and working tanks 3 6 Filter c
53. g 4 Ki the daily print quantity is small and you want to keep the chemical active the Regeneration doses value could be increased a little bit 31 Chapter 2 Maintenance 2 9 Colour management from monitor to photos Purpose to ensure the colour of the photos look as close as its preview on the monitor Monitor profila a Client Build in paper profile Aa Morning setup 1 L4 Pol Casstte Balance Photos Master Balance Linux Server Preconditions e Calibration with Densitometer has been performed 3 1 DL 202Ps Densitometer e Standard ambient light has been installed in the Studio 4 is recommended to use Philips true colour fluorescent lamp the standard ambient light of the studio ask Philips sales and service people for more information aboul the fluorescent lamp selection and installation Work flow 1 Calibrate monitor e the monitors colour fidelity is good and support sRGB colour management set the monitor to the sRGB mode Ky To see if the monitor s colour fidelity is good Open Photoshop the background of Photoshop shall appear to be neutral grey Chapter 2 Maintenance 32 monitor supports sRGB colour management SRGB mode be set in the monitor adjustment menu that is usually under colour management e SHROGB is working colour space of PhotoSmart and most digit
54. he check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy Include this location in the search C Documents and Settings vdministratarD C2 Don t search will choose the driver install Choose this option to select the device driver from list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure3 2 5 Puta tick before Search removable media floppy CD ROM and click Next the system will search installation drive Or put a tick before Include this location in the search and click Browse to open densitometer drive path and click Next to search installation drive See Figure 3 3 Found Mew Hardware Wizard Please while the wizard installs the software e DOLI OL 202P DENSITY Figure3 3 Chapter3 Service 38 Click Continue Anyway see Figure 3 4 and Figure 3 5 Found New Hardware Wizard Please wait while the wizard installs the software A The software you are installing for this hardware Doli DL 202P has nat passed Windows Logo testing to verify its compatibility with Windows T ell me why this testing is important Continuing your installation of this software may impa
55. he thumb screw take out the old ribbon cartridge and replace it with a new one 6 Put back the mounting rig N B The distance between the pin and the upper steering deflector is around 0 4 mm Put two pieces of paper between pin and upper steering deflector and fix Chapter3 Service the back printer and then remove the paper 7 Put back the tension disc 8 Assemble back printer 9 Put back transferring rack and close the door 76 77 3 16 Dryer rack disassembly Purpose replace the dryer rack Tools required screwdriver Steps 1 Open the door of the dryer rack TUK lt Chapter3 Service WW WWW NW 2 Loose two screws of the cover of the main motor CE CL cc cL CM gt c cL a ee 22 222 o 222 WW WAN WW A NS WWW A WW D oor of dryer rack WWW WWW WWW Cover of main motor 78 Chapter3 Service 3 Pull out the dryer rack and poke up the black buckle as the illustratio n Black buckle RASS Xsan
56. heater STB3H STB3 heater STB4H STB4 heater The N6 wire can be found near the air switch D sd cf P If the test value is more than 400ohm then heater is broke Replace heater if it is broken ACControl PCB is broke Replace ACControl PCB 505 Linux start up failure PCB and cable connection of Linux PC is loose during shipment Check Linux PC video card memory bank shall be installed on the main board properly and the hard disk connection shall be good Linux PC is affected by moisture Use a fan to dry Linux PC and restart Linux PC after 15 minutes Linux main board CMOS data is lost Connect a monitor and a keyboard to Linux PC main board On keyboard press DEL key when starting the Linux to enter CMOS check the setting according to requirement and then save and exit Replace main board battery if necessary 153 Chapter 5 Trouble shooting 3 3 Linux system backup and recovery 4 Backup data and re install Linux system and then restore data using Linux recovery CD 3 2 Data backup restore 3 3 Linux system backup and recovery 700 Photo comes out not dry 1 Working solution has not reached the setting temperature so that dryer has not started to work Wait for working solution temperature reach the setting temperature 2 Dryer temperature setting is too low Increase dryer temperature in Maintenance gt Chemical setting gt T
57. ility Tirols Master Exposure Program Timer Firmware Updates e he STH BH 5 DRY storme mo pes gt Function of Program Current Date Time The time of client computer lt LAB Date Time Time of Program timer Sync Time Date Synchronize the time of LAB Date Time with that of Current Date Time Turn On Time Choose the day and input time click button Setup to finish setting jl ab Taala Master Exposure Deck Processor Program Timar Fimea Updates Tum C Timer Setup Curran Data Time Februay 17 20009 LAB lina Program Tamer DK Time Tum Time Sunda Chapter 5 Trouble shooting 164 Change password Click Firmware Updates menu a dialogue box Pass Input will pop up The initial password is 1234 you can also customize the password nm Togs Turm CIN Tina Sabup ttn Ne ES LAMP 165 Chapter 5 Trouble shooting gt Firmware Updates Select the PCB you want to update fil s Bi Update Fumana Date Ter Thureday August 28 2008 10551 Auto garru MASER E Udma Took Master TEST Pl
58. ion screws of the exposure platform 3 Pull out the exposure platform 70 71 Chapter3 Service 3 11 Raiser disassembly Purpose To disassemble raiser rack Tools required None Steps 1 Remove the sorter take away the rack cover Rack cover Sorter 2 Poke the hold down plate Hold down plate 3 Take out the raiser s gt IT Chapter3 Service 72 3 12 Rack disassembly Purpose To disassemble racks Tools required None Steps 1 Remove the sorter take away the rack cover 2 Take away the crossovers in sequence as follows Crossover 3 Put the chemical proof cushion 4 Take out the racks in sequence as follows N B In order to avoid chemical inter contamination it is suggested to take out the rack slowly in a sequence from STB to CD NNNNNANSSSN ANNAN SYEK gt j TT SU lt gt S 2 Way NNNNN NNNNNN NNN CD rack Chemical proof cushion 73 Chapter3 Service 3 13 Photo receiver disassembly Purpose To disassemble photo receiver Tools required none Steps 1 Before taking out the photo receiver pull out the aero plug that connects to the ph
59. ir or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway Figure3 4 Found New Hardware Wizard Please while the wizard installs the software OL 202P DENSITY slabunin Ta sustems2 Figure3 5 Click Finish to finish installation of USB drive see Figure 3 6 39 Chapter3 Service Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for DOLI DLE 202P DENSITY Click Finish to close the wizard lt Back ne Finish Figure3 6 6 System search again see Figure 3 7 Found Mew Hardware Wizard welcome to the Found New Hardware wizard This wizard helps you install software For 02 USB ta UART Bridge Controller If pour hardware came with an installation floppy disk insert it now What vou want the wizard to do CO Install the software automatically Recommended Chek Next to continue Figure3 7 7 Click Install from a list or a specific location Advanced and click Next see Figure 3 8 Chapter3 Service 40 Found New Hardware Wizard Please choose your search and installation options gt Search for the best driver in these lo
60. l signal Power supply Power supply CD temperature sensor 5V CD temperature sensor signal CD temperature sensor shield BF temperature sensor 5V BF temperature sensor signal CD temperature sensor shield STB1 temperature sensor 5V STB1 temperature sensor signal STB1temperature sensor shield STB2 temperature sensor signal STB2 temperature sensor signal STB2 temperature sensor shield STB3 temperature sensor 5V STB3 temperature sensor signal STB3 temperature sensor shield Dryer temperature sensor 5V 97 Chapter4 Electrical Parts and Wiring Diagram Photo receiver motor __ Sorter motor J19 mA Standby _ Chapter4 Electrical Parts and Wiring Diagram 98 GND CD waste level sensor shield Socket code S SG Lt J22 EN Chapter4 Electrical Parts and Wiring Diagram 4 3 CTRBoard S102 99 1802 WD JOSUSS ON 105099107 Aosu qpeo 3 ooo soos er 1 ef Vif E NG Sensor BPSensor ExitSensor 40 0M 101842 4 rmm Entr ySensor C E 2 5 gt e DividSensor Lor 4010gpueg Doorl ock 9o MaskSensor 2104041012431 92222 GutSensor poo 38ewpgt poo JOSUSGSENp JOSU GRENZE JOSU SSENLE Chapter4
61. leaning and replacement 3 6 cleaning and examination 3 9 Check and clean working tanks and pipes 2 The edge of the crossover has been damaged Replace the damaged section of the cross over 705 Photo comes out dirty Working solution is dirty Clean or replace filters clean racks and working tanks CS 3 6 Filter cleaning and replacement Chapter 5 Trouble shooting 156 e 3 6 Rack cleaning and examination e 3 9 Check and clean working tanks and pipes 706 Image out of focus 1 Image of the source file is not sharp Try to apply 1 or 2 sharpness to the source file by PhotoSmart 2 Lens 1 out of focus Adjust focus of the lens Lens focus adjustment 707 Colour noise on photos 1 Machine has not been start up properly Shut down machine and start up machine again properly Chapter 2 Maintenance gt Prologue 2 Linux PC video card is broken Replace the Linux PC video card 708 Strong grid lines on photos He calibrate twister 4 2 5 Twister 4 calibration 709 Vertical lines on the photos Uniformity shall be calibrated when Vertical lines appear on the photos especially in light or dark area 2 Uniformity calibration 710 Uniformity of photo is not good This problem can be identified easily on passport photos 157 Chapter 5 Trouble shooting Re do Uniformity Mask calibration 2 7 Uniformity calibration 712 White borders on photos 1 Redo ABCD calibration for the
62. n The network card has been setup on the new PC The new PC has been connected to the HUB via network cable Chapter3 Service 58 Things required A dongle for PhotoSmart dongle for PhotoSmart and the dongle for Linux are different and cannot be exchanged Dongle driver PhotoSmart setup program Mi The dongle driver program 64 and the PhotoSmart setup program can be found in the DL 2410 folder of the DL 2410 machine Windows PC hard disk The name of the dongle driver setup program could not be HASP 64 and the name of PhotoSmart setup program could be as the technical upgrade Ask the service people for the latest information A spare USB2 0 port of the new PC motherboard Steps 1 Configure IP address for new gt new click Start and point to settings then open Control panel gt Open Network connections gt Highlight Local Area Connection and right click mouse then select Properties gt Highlight Internet Protocol TCP IP and click Properties 59 Chapter3 Service 4 Local Area Connection Properties General Authentication Advanced Connect using 88 Realtek 8133 Family PCI Fast Ett connection uses the following items Chent Micrasoft Networks File and Printer Sharing Mierosaft Networks aas Packet Scheduler g Internet Protocol TCP IP Install Unin
63. n cloth and water A Don t use brush to clean the cross over the surface of the cross over is very smooth it could be damaged by brush or other hard objects that will cause paper scratch Check the following parts to be OK Springs Rollers e Gears e C type rings e Sleeve Restore the rack and the cross over to machine 69 Chapter3 Service 3 9 Check and clean working tanks and pipes Purpose e check working tanks and pipes in order to prevent potential chemical leaking e clean working tank in order to keep chemical clean Ws convenience this check can be performed while replacing chemical Tools required Protection cushion Steps 1 Connect a water pipe to the tap place the other end of the pipe to a container and turn the tap counter clockwise to drain off chemical Tap 2 Remove racks from working tank 3 Check connectors of the pipes which must be sealed reliably 4 Clean all working tanks using fluff brush and water to remove residuals and stains 5 Add water to working tanks until level is OK and power the machine to start circulations for about 15 minutes drain water Repeat 1 3 times 6 Restore everything to the machine Chapter3 Service 3 10 Exposure platform disassembly Precondition e Paper has been rewind to paper magazine e Machine has been shut down Tools required Cross screw driver Steps 1 Open printer door 2 Remove the 2 fixat
64. nsor2 5V AC28V1 AC28V2 STANDBY CUTA CUTB 5V Power Supply GND GND FDLCLK Paper Advance Clock Signal FDDIR Paper Advance Clock Signal Socket code J30 J31 J32 J33 J34 Chapter4 Electrical Parts and Wiring Diagram 104 SN Wire definition FDLOCK 5V GND PFCLK GND PFLOCK 5V GND M1CLK M1DIR M1LOCK 5V GND M2CLK M2DIR M2LOCK 5V GND M3CLK M3DIR M3LOCK 5V 5V DPRINT 1 DPRINT2 DPRINT3 DPRINT4 DPRINT5 Description Paper Advance Lock Signal Power Supply O Z Platform Motor Signal Platform Motor Direction Signal Platform Motor Lock Signal Power Supply Z 1 Motor Signal 1 Motor Direction Signal 1 Motor Lock Signal Power Supply 2 2 2 Motor Direction Signal 2 Motor Lock Signal Power Supply O Z Motor Signal Motor Direction Signal 3 Motor Lock Signal Power Supply Power Supply Backprinter Output Signal 1 Backprinter Output Signal 2 Backprinter Output Signal 3 Backprinter Output Signal 4 Backprinter Output Signal 5 105 Socket code c CO O gt CO N J38 J39 Chapter4 Electrical Parts and Wiring Diagram s GND GND GND 5V GND M4CLK STANDBY M4DIR M4LOCK 5V Power Supply GND GND CUTCLK Cutter Motor Clock Signal CUTDIR Cutter Motor Direction Signal CUTLOCK Cutter Motor Lock Signal
65. nt Precondition The machine has been shut down Tools required Short screw driver Steps 1 Master D103B PCB unplug J4 J6 J10 and J11 plug 2 Open the door of exposure head and then on the LED assembly remove the 2 fixation screws 3 Replace the LED assembly 4 Screw down 2 fixation screws of the LED and plug in and J6 plugs to the Master PCB 5 morning test for all paper magazines Chapters Service 2 1 Morning setup Redo Uniformity Mask calibration 2 7 Uniformity calibration 84 85 Chapter3 Service 3 21 Paper jam in cutter operation Precondition The machine has been shut down paper is unwound Purpose To remove the paper piece jammed inside the cutter Tools required Cross screw driver Steps 1 Open the exposure platform door ES 2 Take out the upper guide from the entrance Thumb screw Upper guide Upper 3 Cut the regulate part 86 Chapter3 Service Chapter 4 Electrical parts and wiring diagram This chapter describes the sensors and PCBs used in this machine and the wiring diagram Chapter4 Electrical Parts and Wiring Diagram 88 41 ACControl I102 m _ CN gt lt x 42 lt gt e lt 220VIN DRYH
66. ntenance the double exposure centre data of the corresponding format will be lost Chapter 2 Maintenance 14 2 4 Temperature calibration Purpose To set up the temperature for each working tank according to the requirement of the processing solution and calibrate the actual temperature of each working tank to be the same as its monitor display Precondition The temperature of the processing solution has reached the set value Tools required Thermometer with 0 1 C definition Steps gt Turn on machine gt In DL 2410 machine Windows PC E 2410 2410 click ol gk Lak tality foals om Butter TEST TEST TEST Processor TEST power TEST Updates Procera Tenpertuns Master VI 7 ADHI e vo 1 E E Deer FEAT AT Presse ut 12106701 m i Yiia tam Ter Lee anos Le English i STE Work serso gt Measure the temperature of each tank by thermometer then adjust the appropriate trimmers the Washcontrol PCB to get the display temperature matching the actual temperature which is read out of the thermometer 15 Chapter 2 Maintenance Trimmer definitions of the Washcontrol PCB are as below Select DL 2410 in LAB Model and Linux socket Tak
67. onding model for the machine Ut Master Epoare Processor Program Timer Firmware Updates Test Exposure LED Exposure Red LED ie Test Tire Bum LED on P Mu Tl Lamp Temp Status Test Teacher Chapter 5 Trouble shooting 160 Click button Connect to communicate with the software LE Tenis Test LED Lat Time LED Note 1 recommend that you choose Window Socket COM1 which you need plug out F15 plug Master D103B and insert PCF15 on it 2 You need re plug J15 back if the test is finished Click button Connect to communicate with the software Teu LED 1c iuc 22 usus ran d ANN Kwa n Connect Made 161 Chapter 5 Trouble shooting After LAB connected successful information is displayed at the bottom bar Linux system will be shielded while any button of LCD display is being locked X Espu rg Processor Frogram Timer TES CAO EC p Tesi re LEC Matter 250 21 eee ExpDECX VL 176075 Red LE Tait Procesor VL 1540574 ereen LED
68. oto receiver 0 1 Aero plug 2 Move the photo receiver away from the machine IM dE Sho ty Nl Fastener Chapter3 Service 74 3 14 Divider disassembly Purpose To disassemble divider Tools reguired screwdriver Steps 3 14 1 Unwind the paper turn off the machine 3 14 2 Open the door of exposure Handle When assembiling the divider just put the guide rail into the runner and make sure they in position 75 Chapter3 Service 3 15 How to replace ribbon cartridge 4 e It is recommended to replace the ribbon cartridge when the back print becomes dim Purpose To replace ribbon cartridge Tools required screwdriver Steps 1 Open the door of exposure platform 2 Loose one screw and take out the diver two screws 3 Take away the tension disc two screws 4 Take out mounting rig three screws b a humb screw Ribbon cartridge NE Mounting Screw 5 Loose t
69. ound wires green and yellow are connected to the covers and units of the machine For reassembly be sure to connect the ground wires as they were Be sure to perform an operation check after replacing or adjusting any parts or units Precaution against electric shock A If any case you have to take care of wiring for the power such as moving the machine ask a qualified professional electrician to do so Do not forget to ground the machine Pay attention to avoid shocks when performing troubleshooting wiring checking or voltage current measurement When replacing a fuse or PCB be sure to switch off the air brake Precaution for operating rotary section A Be careful with your hands hair clothes etc not to be caught under the gear chain belt roller fan and other rotating parts Do not remove the cover unless it is specified If your hand or the like is caught and you can not move ask someone around you to turn off the air brake at once 3 Chapter 1 Cautions for work 1 2 Countermeasure for static electricity when replacing and maintaining the electrical parts If an electronically charged human body touches electronic parts like PCBs it may adversely affect the electronic parts When handling the electronic parts be sure to use static dissipative conductive gloves to prevent the components on the PCB from being damaged due to static electricity The static dissipative conductive gloves are included in th
70. ous motor direction control M2_DIR M1 LOCK 1 standby M1_DIR iii e m A CO CO CO CO CO NO CO Back printer pin drive voltage Back printer motor Chapter4 Electrical Parts and Wiring Diagram 112 810000 BPP1 Back printer motor 13 Chapter4 Electrical Parts and Wiring Diagram 45 STEPPOWER S101 i 282 J I I 3 X X X 6 Chapter4 Electrical Parts and Wiring Diagram 114 Disposition and description AC32V1 Power Supply 2 2 Power Supply Power Supply VDD Power Supply AC220V1 220V INPUT AC220V2 220V OUTPUT GND PC GND PC 12V PC Power Supply 24V Magnett STANDBY STANDBY N Z EE Z Z 115 Chapter4 Electrical Parts and Wiring Diagram 46 Step Motor Driver_ 104 1 Step Motor Driver_104 Chapter4 Electrical Parts and Wiring Diagram 116 Disposition and description EN Standby 22 4 Standby Power Supply 3 3V Clock Signal Direction Signal Lock Signal Standby 117 Chapter4 Electrical Parts and Wiring Diagram 47 PowerCtrl 1001 pes N gt gt 2 2 Q Q lt lt PowerCtr 1001 Chapter4 Electrical Parts and Wiring Diagram 118 Disposition and description Power supply Power supply
71. overy failure 1 The BIOS setting of Linux PC mother board is not correct Configure BIOS of Linux PC mother board 3 3 Linux system backup recovery 2 Scratch the CD or the is dirty Clean the CD 3 Motherboard model or video card model of Linux PC is not correct The hardware configuration of Linux PC cannot be changed to other models 4 Linux PC hard disk cable CD Drive cable video card or memory bank are loose Check all these connections 5 The Linux hard disk or the Linux CD Drive is broken Replace the hard disk or the CD Drive 501 not connect to printer This message usually appears on the Windows PC monitor 1 The Linux PC has been shut down 151 Chapter 5 Trouble shooting Turn on the Linux PC and wait for Linux loaded 2 Network connection has been broken Check network cables and connectors of HUB 3 IP address or Subnet mask of client PC is not correct Set IP address and Subnet mask client PC 3 4 Client PC setup 504 Processing solution doesn t warm up 1 Fuse of heater has been broken gt Shut down machine and remove the back cover of the machine gt Check and replace fuse 2 Heater is broken Shut down machine and use a multi meter to test the resistance between the corresponding wire of AC Control PCB J4 plug and N6 wire J5 plug of ACControl BFH BF heater PCB STB1H STB1 heater Chapter 5 Trouble shooting 152 E STB2H STB2
72. piira arene 1 7 1 ID 111 l ch 004 04 084 Figure3 18 Chapter3 Service 46 3 Primary interface After successful communication you can see the name version product ID and corresponding information on the top 4 The respective value of red green and blue LED will be displayed in their corresponding areas 5 The next line is for hardware testing Click R Led to turn on red LED you can check from the bottom hole the same is true of G Led and B LED Click Buzzer to beep and click any button to stop Click G Indicator and B Indicator to turn on top indicator Calibration The bottom line is for calibration It is used with a calibration strip when densitometer has deviation Input the three values into the boxes according to calibration strip in left right sequence Click Send Refer value W to save densitometer beeps Put the aperture on white test point hold on to densitometer for about 6 seconds the indicator on densitometer will flash once and then the values will be shown up at the RGB colour blocks R 000 000 B 000 ona oad 2 Figure 3 20 Calibration strip 47 Chapter3 Service In calibration strip the Test point is used for densitometer calibration Calibration value is the value of R G and B of the test point For the sake of getting
73. plenish hose s gt Linux LCD panel press any button of the top 4 buttons to enter following interface E BEG gt Press the button on the left to Pumps to enter the following interface Chapter 2 Maintenance 28 gt Press the button on the left to developer to run CD replenishing pump 30 seconds replenishing pump runs 30 seconds then stops automatically for each time test For the first time measurement if there is a little air inside the pipe throw away the chemistry and then test again gt After the pump stops repeat running the pump all together run the pump 5 times gt Carefully put the replenishing pipe outlet back to the tank and then read out the total chemistry value of the measuring cup gt Calculate the average value of the CD replenishing flux for 30 seconds by dividing the total value by 5 2 Input the CD replenishing flux into Maintenance gt Run Maintenance and select Chemical Setting gt Input the CD replenishing flux value in Developer and then click Save 29 Chapter 2 Maintenance Repeat for BF Repeat for STB In Maintenance gt Chemical Setting setup the Regeneration does value depending on the chemical specification you are using Chapter 2 Maintenance 30 6 Please delete this section In Maintenance gt Chemical Setting setup the Regeneration does value depending on the chemical specification you are usin
74. rocessor on 2 J15 or J16 plug of the Master PCB is loose Shut down the machine and check the J15 and J16 plug connection 3 The COM port plugs of Linux PC mother board are loose Shutdown the machine on the Linux mother board check the COM port plugs connections 149 Chapter 5 Trouble shooting 4 Master PCB is broken Replace Master PCB 032 Tape failure On Linux LCD panel Press C button 033 Display failure 1 4J4 plug supply power to LED is disconnected or loose Plug in J4 plug 2 LED has is broke Replace LED 3 20 LED assembly replacement 3 Master D 103 PCB is broken Replace Master D 103 PCB 034 Photo preparation failure Paper has jam in raiser rack 1 or raiser rack 2 Shut down machine carefully check raiser rack 1 and raiser rack 2 and remove paper 300 Paper jam in cutter section 3 21 Paper jam in cutter operation 301 Paper cannot be cut off 3 21 Paper jam in cutter operation 310 Replenishing pump doesn t work 1 The power switch of the replenishing pump has been set to OFF On replenishing pump set power switch to ON Chapter 5 Trouble shooting 150 2 Replenishing pump is broken Replace replenishing pump 3 ACControl PCB is broken Replace the ACControl D101 PCB 311 Low replenishing flux 1 Replenishing pump efficiency setup is not correct 2 8 Replenishing system setup 2 Regeneration doses setup is not correct 2 8 Replenishing system setup 500 Linux Rec
75. rvice 66 3 7 Rack sleeve replacement Purpose To replace the sleeve of the rack OR sleeve shall be replaced if it is damaged or Tran mutative or corrupted or soiled heavily Otherwise it could cause paper overlapping or paper jam Tools required Pliers protection cushion Steps 1 Remove racks from working tank 2 Remove C type rings gears and bearings on both sides of the rollers which are included inside the sleeve ring ih n us _ Bearing aleewve 3 Remove the 3 rollers which are included inside the sleeve from the rack and then remove the sleeve Replace the sleeve Reassemble the 3 rollers into the rack Restore bearings Restore gears Restore C type rings d xp Turn the double tooth gear anticlockwise to make sure the sleeve runs well 67 Chapter3 Service 10 Restore rack to machine Chapter3 Service 68 3 8 Rack cleaning and examination Purpose To check and clean racks to prevent paper scratching jamming and paper edge damage Tools required Protection cushion fluff brush cotton cloth Steps 1 2 Take out rack from working tank Clean rack with a fluffy brush and water to remove residuals from roller and gears of 4 Wes cleaning rotate the double tooth gear to turn the rollers so that rack could be cleaned thoroughly Clean sleeve with a fluffy brush and water Clean the crossovers with a cotto
76. s A which fix the exposure head and there 2 screws B which lock the exposure head angle loose all these 6 screws 3 Now exposure head can be rotated try to rotate different angle and print test photo in PhotoSmart until satisfied 4 Screw down all these 6 screws 4 Ki you only loose screw A without loosening screw B then take out the exposure head from the machine and put it back the exposure head angle will not change Chapter3 Service 82 3 19 Image magnification calibration Purpose calibrate the image magnification so that the image scale of photos and the monitor preview is the same Steps 1 Print atest photo by PhotoSmart 2 Modify Linux Registry gt gt gt gt On Windows PC click Start then Run key in 10 1 1 1 win software then enter Open Iregedit Specify etc lens 00x magnification note down the original value To enlarge the exposure image on the paper decrease the value of magnification for example 0 05 to reduce the exposure image on the paper increase the value of magnification for example 0 05 click Save now after modify the value Specify etc lens 000 magnification Modify the value to be the same as the value of etc lens 001 magnification after modify the value click Save now 3 Print test photo again after photo coming out check magnification result repeat the above procedure until satisfied 83 Chapter3 Service 3 20 LED assembly replaceme
77. sette sensor BPr intCPLD S102 1 cassette sensor s F SPOX 12 DL 2410 4 CIRBoard CONTROL 850884 1 WE RING DI AGRAM 4 1 141 Chapter4 Electrical Parts and Wiring Diagram 4 20 CirlBoard S102 wiring diagram 2 CTRBoar 4 5102 LIE 8 AR FOAL Tame C LL CL Paper feeding motor StepMotorDr iver 104 StepMotorDriver 104 1 cassette motor 10 1H 1 e 4 3 8 Platform motor StepMotorDriver_104 StepMotorDriver 104 2 cassette motor HSE SR 9 3 K 10 11 Cet 3 cassette encoder StepMotorDriver 104 3 cassette motor B tB 9 2 cassette StepMotorDriver_104 Cutter motor 1 cassette encoder StepMotorDriver_104 Divider motor es D 8 4 2 CONTROL PCB W RING DI AGRAM 4 2 142 Chapter4 Electrical Parts and Wiring Diagram 4 21 PCB board wiring diagram 2 Chapter4 Electrical Parts and Wiring Diagram 143 4 22 Transformer wiring diagram 1 01 ON TH Y T OT 34 B 5 Orp SH IOOL H1O 1SAOd 1 9 lt CASTOV IASIOV 31 01 lt
78. sisi 142 4229 TRANSFORMER WIRING DIAGRAM D us a aus 143 CHAPTER 5 TROUBLE SHOOTING 3 aaa 144 PROLOG UR 145 s ERROR INDE let iata fea fob od debe iM Cost oput 146 3 2 CORRECTIVE ACTIONS uu saa os 148 GOS el ae ie E n Nue deed 148 1 148 BOC EO u 148 OST INO CONNECTION WU DI 148 ORTON 149 Dt ET 149 034 Photo preparation failures isse neins 149 300 Paperjam in cuter section uya s 149 DO DCU OD 149 310 Replenishing pump doesn t work 149 311 EOM pleno wao anaku a ten tere Pese 150 300 a 150 501 Can notconnect 150 504 Processing solution doesn t warm up 151 3205 bina sI 152 700 701
79. stall Properties Description Transmission Control Protocollnternet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited no connectivity gt Select Use the following IP address set the IP address and the Subnet mask as the illustration below Internet Protocol TCP IP Properties General can get settings assigned automatically if your network supports this capability Otherwise need to ask your network administrator for the appropriate IP settings gt Obtain an IP address automatically gt Use the following address IP address Subnet mask Default gateway Asrar ohio dali alt Use the following DNS server addresses Preferred ONS server Alternate DMS server gt Click OK 2 Insert dongle to USB2 0 port of the motherboard Run HASP 64 to install driver for the dongle Chapter3 Service 60 uo HASP HL Device Driver Installation Welcome This installation program will install the HASP HL Device Driver for Microsoft Windows 3S ME and Windows 20004P 2003 on your system HL Driver Version 5 12 In arder update the device divers all open processes accessing the driver have to be closed If you have any running dd
80. tes and then contact a physician Processing solution stains on your clothing may result in discolouration or fading when handling processing solutions wear clothing for work wear Photochemical are not allowed to be drained off into the public sewage system Please Chapter 1 Cautions for work 4 obtain the information about the regulations in force about the handling and correct disposal of chemistry from the country s authorities in charge 1 4 Storage The chemicals should be stored and prepared according to the manufacture s information and advice All Colour papers must always be stored in a cool and dry place The best storage temperature is between 2 C and 10 C Opened packages have to be stored at a relative humidity of 20 60 Storage at 20 C over several days is possible without problems Storage temperatures above 30 C should be avoided because they will cause visible alterations after only a few days m Chapter 2 Maintenance This chapter contains items concerning maintenance necessary to make high quality prints Chapter 2 Maintenance 6 Prologue For steady going machine and making high quality prints maintenance is very important Maintenance needs to be performed regularly Otherwise unexpected problems could arise and the lifespan of the machine could be shortened e Daily maintenance Start up the machine in a sequence Spray some fresh water on the upper rollers of the processing racks and
81. tomatically For a better understanding of double exposure you can send 2 copies of 152x102mm format 152mm paper width in PhotoSmart and then open the printer door to watch the exposure procedure Usually this calibration has been done in the factory no need to do again by the user Purpose To calibrate the image exposure centre of the 152x102mm or 127x89mm photos which are printed by double exposure mode this calibration shall be performed when white border appears on these photos while the ABCD calibration has been completed for the corresponding formats Precondition The ABCD calibration has been completed for the corresponding format Steps Open Maintenance and then click cassette offset 1 d Tera mig gt Choose 152x102mm or 127x89mm and Cuts 02 then click Send Test 13 Chapter 2 Maintenance double exposure centre is saved under the corresponding format ID in the Linux Registry so we need to do this calibration for both 152x102mm and 127x89mm formats gt After the test print coming out select 1 in Photo key in the AO BO CO DO and A1 B1 C1 D1 value of the test prints to the corresponding format s dialog box gt Click Save gt click Send Test again repeat the above step until the deviation of and C B and D value is within 2 you have deleted the 152 102 127x89mm format Mai
82. ution 500 gt DPI dens 0 Black 1 1 1 20 ved Formats 18 x24 gt Refresh Send test SERVER IP 10 1 1 3 Choose neuter mask and choose tabkor0 23 Chapter 2 Maintenance Tool Setting Lens lens 0 gt Scan resolution 500 DPI Black mask Meuter mask white mask Black 1x1 gt Speed ix zd Formats 18 x24 Refresh Send test SERVER IP 10 1 1 3 Scanner resolution 500DPI and 1x1 or 1x2 in Block depend on your scanner A4 scanner use 1x2 A3 scanner use 1x1 then click send test to send the uniformity test photo 5 Scan this photo resolution 500DPI and save as bmp then use the Photoshop software to remove the dust on the photo If you use the A4 scanner you need scan the photo to two parts 6 In the Tabkor processor software choose File Load scan bmp First Processor 1 60 View 01 Setting S Help Load scan bmp First 1 send test Exit Chapter 2 Maintenance 24 Find 4 group the red sign point on the corner of the uniformity photo hold press Ctrl and right click the red sign point as the picture below Then it will show the rectangular line as the picture below m 113 AM WE szq 4 N ee DN
83. videa and game controllers i je System devices Serial Bus controllers Aladdin HASP Pe E Doli Densitometer DL 202P 12 On the Windows click Start and then Run and then key in 10 1 1 1 winsoftware and then enter 13 Run Config Latot Setup B Server 181 11 baid OF Serner Manager omn Feme Brasdceet pot ns pest 212 queer port 1011 1 Add Language epah j Language name DK Backup path Backup 14 In Calibration port box select the correct COM port number 15 Click OK to close Config Show densitometer test value 1 Open DL 202Ps User Interface Usually in Windows PC E DoLi Densimeter or Windows Desktop Start gt Programs gt Doli gt Densitometer 45 Chapter3 Service J Figure3 17 2 Click Open gt gt gt on the right side to open a pull down menu Select the corresponding COM you will hear beep sound and LED turns red duration about 0 5 S from green and turns green again A scroll bar pops up keep scrolling and corresponding information is displayed in the primary interface Communication between densitometer and its software is established see Figure 3 18 Hale T 1
84. y the machine until you understand everything well before you perform the service Ask somebody for help if you are not confident with the things you are going to do to avoid serious problems Chapter3 Service 36 3 1 DL 202Ps Densitometer Installation The detail is as follows 1 Insert the installation CD of DL 202Ps densitometer click Densitometer msi to begin installation wizard 2 Follow the installation wizard to complete installation T Denzimeter InstallShield Wizard Welcome to the InstallShield Wizard for Densimeter The Installshield R Wizard will allow you bo modify repair or remove Densimeter Ta continue click Next 3 Connect densitometer to computer With sound and green LED the densitometer is detected by the computer See Figure3 1 Found Mew Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for CP2102 USE ta UART Bridge Controller in If your hardware came with an installation CD floppy disk insert it now What do you want the wizard to do C2 Install the software automatically Recommended Click to continue Figure3 1 37 Chapter3 Service 4 Insert the CD into CD ROM Click Install from a list or a specific location Advanced and click Next See Figure 3 2 Found New Hardware Wizard Please choose your search and installation options Use t

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