Operating Instructions (EN) - TOMCAT
Contents
1. 12 bile Trouble shooting au 22 Machine Specs 23 TR OP EN 3 SAFETY MESSAGES You will see four kinds of safety reminders in this manual ADANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 296 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes Do not operate this machine where flammable liquids are present Use caution when maneuvering2. should contact the floor in a 9 o clock to a 2 o clock that the Wet Sweep By Pass is not open This feature pattern when the Broom is in motion D SEE BELOW reduces dust control and should only be used when operating on a floor with water on it P B 2 Always operate at lower speeds when sweeping around x li walls and objects You should reduce the speed to main tain control when turning L MER HI 3 Change or turn over Brooms when dirty 4 Stay clear of objects protruding from the floor such as Sockets grates etc for they will damage the Brooms 5 Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you must stop immediately and recharge Running the Batteries dead will result in damage to the Batteries 3 Toraise the Side Brooms higher when in the up position adjust the Adjustment Arm E SEE BELOW 6 When you are ready to stop raise the Side Brooms e gt raise the Main Broom turn OFF the Side Broom Switch OR gt turn OFF the Main Broom Switch and drive the machine back to the charging area Be sure to clean the Hopper thoroughly before storing the machine TR OP EN 13 SWEEPING 1 Turn on machine Key Switch A 2 Checkthe Battery Gauge to ensure proper charge before starting to sweep 3 Lower the Main Broom to the floor by dropping the Main Broom Lift Lever forward C 4 L
3. COMMERCIAL CLEANING EQUIPMENT 2 o o www tomcatequip com 1711 South Street Racine WI 53404 USA 800 450 9824 001 262 681 6470 2015 RPS Corporation Operating Instructions EN Read these Instructions before using the machine Read these Safety Messages before using the machine VERSION 15 167 VR OP EN This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the machine Preventative Maintenance instructions provided The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts TABLE OF CONTENTS Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could result in product or personal injury or severe injury resulting in death OPERATION CONTROLS MACHINE COMPONENTS Shows you the different machine controls and features MACHINE SETUP Tells you how
4. age Strobe Light 23 COMMON WEAR PARTS CYLINDRICAL BROOMS BROOM TYPE PART S Poly amp Steel 8 4015 84010 Union amp Steel 8 401US SIDE BROOMS SIDE BROOM TYPE PART S 4 402 Poly amp Steel 4 4025 FILTER KITS FILTER TYPE PARTIS Standard Filter Assembly 4 500 Includes Tape Seal Kit Grill and Filter Standard Filter Kit 4 502D Includes Tape Seal Kit and Filter rMieronFiter 4502 Nomex Fiter asoan 24 TR OP EN STANDARD WARRANTY POLICY RPS Corporation warrants its Machines and Original Equipment Accessories to be free of manufacturer s defects in materials or workmanship for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by RPS Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS BATTERY POWERED MACHINES PARTS 36 months or 1 500 hours Power On meter LABOR 12 months TRAVEL 3 months 150 mile maximum POLY TANKS 7 Years or 3 000 hours Water must not exceed 135 F 57 C Freight coverage for 3 Years under the parts section of warranty AC POWERED MACHINES FLOOR MACHINES All EDGE and ORBITZ Models PARTS 1 Year LABOR 90 Days MOTOR 2 Years 1 500 hour ZERO3 WALL MOUNT PORTABLE UNITS Unit Must be Shipped back to Factory PARTS 6 Month BACKPA
5. Flip Brushes Pull out Hopper to empty and clean before machine storage WATER LEVEL SHOULD BE 3 1 8 ABOVE PLATES i MONTHLY MAINTENANCE 1 Check Main Broom Jackshaft Belt for wear and tension 2 Check machine for Vacuum Leaks Inspect the Dust Curtains and replace if torn or worn 4 Checkto see if Battery cables are tightened Tighten if needed 8 10 ft lb MAX 5 Insepct all Cables and Springs 6 Insepct all Nuts Bolts and Fasteners YEARLY MAINTENANCE Call your local dealer for yearly maintenance TR OP EN STORING MACHINE 1 Be sure to clean the Hopper out completely CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity Hydrometer Battery NOTICE Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart SPECIFIC GRAVITY 80 27 CONDITION 1 155 25 Charged 1 120 Discharged NOTICE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific readi
6. VISUALLY INSPECT IN SPEC REPAIR PROBLEM non EC scepooncumm Dwensoecuma wu O TO T CCS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE CUSTOMER S NAME DATE SIGNATURE TR OP EN 21 TROUBLE SHOOTING PROBLEM No power Nothing operates CAUSE Faulty Key Switch Batteries need charging Faulty Batteries Loose Battery Cable Main Broom does not sweep Main Broom is not down Foot Pedal is not depressed Main Broom Circuit Breaker tripped Carbon Brushes worn Fault Motor or Wires Drive Motor does not operate Recharge Switch misadjusted Faulty Speed Controller or Wires Faulty Drive Motor Faulty Wiring Carbon Brushes worn Drive Motor runs incorrectly Faulty Speed Controller or Wires Faulty Potentiometer Loose Wires Poor Dust Control Filter clogged Hopper Gasket faulty Hopper full Faulty Vacuum fan Battery Charge is low Wet Sweep By pass Door is open 22 SOLUTION Contact Local Servicing Dealer See CHARGING BATTERIES Replace Battery Tighten loose cable Slide Main Broom Lever to the down position Engage Foot Pedal Reset 40 Amp Breaker Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing Dealer Contact Local Servicing D
7. and dry from residue e Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE Batteries should be fully charged prior to and during storage e Never store discharged Batteries e Store Batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days Recharge Batteries before putting them back into service 18 TR OP EN MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Brushes Never use soiled Brushes when cleaning Replace Brushes when they become worn 2 Press Filter Shaker Switch for 20 seconds to clean out Filter Inspect filter 3 Pull out Hopper to empty and clean before machine storage 4 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 5 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately 34 to 1 above the plates Overfilling will cause the Batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte Clean Battery tops to prevent corrosion
8. battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller A EXTERNAL BATTERY CHARGING M 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Open the Machine Battery Compartment 3 Check the water in each Battery A Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 4 First disconnect the batteries by unplugging the red TR OP EN 17 BATTERY MAINTENANCE GUIDE SAFETY WATERING Add water NEVER ACID to cells distilled water G E R recommended Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this g
9. to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order Batteries Brooms Filters Service Schedule Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or online at www rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to warranty NOTE The serial number of your machine is located on the lower half of the Steering Pedestal of the machine SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 TR OP EN TABLE OF CONTENTS Safety Messages 4 Safety Label Locations 6 Operation Controls 7 Operation 8 Operation Controls 9 Machine 10 Machine Components 11 Machine Setup 12 Un Crating Machine
10. ADLIGHT SWITCH Turns power of the Headlights ON and OFF 7 ADJUSTABLE STEERING Four settings for operator comfort and ease of entry 8 HOUR METER Hour meter to indicate complete time machine has been ON 9 RECHARGE CYCLE METER Shows the amount of charges on a machine 10 CHARGER PORT Grey 50 used to receive charger input for optional external charger 11 FOOT PEDAL Controls the acceleration and deceleration of the machine TR OP EN 9 MACHINE COMPONENTS 1 STROBE LIGHT OPTIONAL Optional Strobe Light silently alerts others nearby of the machines presence 2 HEADLIGHTS Helps you see in low light areas and to warn oncoming traffic 3 SIDE BROOM GUARDS OPTIONAL Optional Side Broom Guards protect your Side Broom Brushes in case operator error 4 SIDE BROOMS Allows for debris clean up directly up to walls 5 FRONT DRIVE TIRE Drives and steers the machine 6 TIE DOWN POINTS Location for tie down straps during transport 7 FILTER ACCESS LATCH Latch holds the Filter Box together while also releasing and allowing access to the inside of the Filter Box 8 SIDE ACCESS DOOR Protects the Main Broom and Hopper 9 SIDE DOOR LATCH Opens and latches closed the Side Access Door to the Main Broom and Hopper 10 REAR WHEELS Rear wheels provide three point stability for this machine 11 SIDE BROOM ADJUSTMENT SCREW Turn screw counterclockwise for fine tuning of height adj
11. BEFORE LEAVING THE MACHINE Park the machine on a level surface Turn the machine off BEFORE SERVICING THE MACHINE Disconnect the Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 TR OP EN AWARNING AWARNING The Batteries in this machine produce hazardous Do not remove paint over or destroy warning decals If voltage which can cause electrical shock burns and warning decals become damaged call 1 262 681 3583 or electrocution Always disconnect Batteries before for free replacements servicing this machine AWARNING Dress safely Do not wear a neck tie scarf or any When climbing or descending ramps always drive loose or dangling clothing while operating this machine machine forward To avoid overturning the machine Do Loose or dangling clothing or neck wear can tangle in not back down ramps Do not drive across inclines Do rotating parts causing serious injury or death not turn while ascending or descending ramps Over turning the machine can cause serious injury or death AWARNING Q WARNING Always turn off this machine before leaving it unat tended Do not allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a
12. CK VACUUMS Unit Must be Shipped back to Factory PARTS 3 Years Lifetime Housing Warranty LABOR 3 Years CARPET SPOTTER EXTRACTOR Unit Must be Shipped back to Factory PARTS 3 Years LABOR 3 Years NEW PARTS 90 day warranty on OEM replacement parts when installed by an authorized dealer VALIDITY Machine is serviced by Factory Authorized Personnel and a fully completed Machine Delivery Form online or fax is on record at RPS Corporation LIMITATION Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment accessories on the machine except normal wear items Some examples of these wear item exclusions are EDGE ORBITZ isolators 1 000 hours on average EDGE ORBITZ Grip Face Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and or commutator wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Foam Filled Pneumatic Wheels Tubes or Valve Stems Rubber Floor Seals or Gaskets Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of s
13. D Battery level low Yellow LED Battery at charge Green LED Battery fully charged TR OP EN BATTERY CHARGING Charger Specifications 50 Charger plug Connect the red 50 Charger plug to the machine s Charger B While the Charger Output voltage of 24 Volts plug is connected plug the charger power cord into a grounded 110 Volt standard wall outlet C 5 The Charger will automatically begin charging and e Output current of 40 amps max Optional Input voltage of 110 Volts 60 Hz automatically shut off when fully charged check 220V 50 Hz available Battery gauge e Automatic shut off circuit 6 After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the red e Made for Deep Cycle Batteries 50 Charger plug from the Batteries and reconnect the Batteries ADANG ER 7 Recheck the cell level after charging If needed add Explosive hydrogen gas forms when Batteries are distilled water up to the correct level Be certain to charging An open flame or spark can cause this gas replace the caps securely and to wipe off the top of the to explode Serious personal injury or property damage Batteries with a clean cloth could occur Only charge the Batteries in this machine oh in a well ventilated area WATER LEVEL SHOULD SA 1 8 ABOVE PLATES AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or
14. ING SIDE BROOMS MACHINE OPERATION 1 Lower the Side Brooms by pulling forward on the Side Broom Level and sliding to the rear PRE CLEANING CHECKLIST 2 Remove the Side Brooms from the box Read and understand the Safety Messages section on Pag 3 Install the Side Brooms onto the Motor Shaft Use the es Sand 4 before operating the machine bottom hole on the shaft to install the Clevis Pin and 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Checkthe condition of the Brooms 3 Check to make sure Hopper is empty 4 Disconnect Charger and close Hood 5 Adjust the Seat and Steering Pedestal 6 Turn the Key Switch ON and drive to the area to be cleaned Saftey Clip A SEE BELOW 7 Adjust the speed of the Side Brooms to the desired 4 Check Side Broom height to see if Adjustments are speed and confirm the Side Brooms height is correct needed ADJUSTING SIDE BROOMS 8 Lower the Main Broom and the Side Brooms 9 Drive slowly 1 To adjust Side Broom height turn Adjustment Screws Clockwise to raise and Counterclockwise to lower B SEE BELOW OPERATING HINTS 2 The right Side Broom bristles should contact the floor in a 10 o clock to a 3 o clock pattern when the Broom is in Observe the amount of dirt debris that the machine is motion C SEE BELOW The left Side Broom bristles sweeping up If dirt debris is left on ground make sure
15. Y STOP OPTIONAL 1 button push machine shut down in case of emergency TR OP EN S N P4 MADE IN THE U S A Y y 1 800 460 0824 IN P 1 SIDE BROOM SPEED CONTROL KNOB Controls the speed of the Side Brooms Turn counterclockwise to reduce speed 2 FILTER SHAKER SWITCH Filter shaker button shakes filter to remove dust or debris particles to deposit into the hopper for removal 3 BRUSH AMP GAUGE Indicates the amount of amperage that the Main Broom pulling 4 BATTERY GAUGE HOUR METER Indicates the amount of batery charge remaining along with total hours used 5 MAIN BROOM SWITCH Tuns the Main Broom ON or OFF 6 SIDE BROOM SWITCH Turns the Side Brooms ON or OFF 7 REVERSE SWITCH Switch back for reverse machine drive 8 TR OP EN OPPOSITE SIDE OF STEERING PEDESTAL 2 Se 1 SIDE BROOM LIFT LEVER Lifts and lowers Side Brooms that allow for debris clean up directly up to walls 2 ADJUSTABLE SEAT WITH ARM RESTS The machine is equipped with an ergonomic seat with adjustable arm rests and positioning 3 MAIN BROOM LIFT LEVER Lifts and lowers the Main Broom 4 STEERING WHEEL Steers the main Drive Wheel 5 HORN Sounds the horn for warning oncoming traffic 6 HE
16. as to explode Serious personal injury or property damage Before charging the Batteries only add water if the could occur Only charge the Batteries in this machine plates are exposed Add just enough water to cover in a well ventilated area the plates then charge the batteries Once fully charged add water to the proper level as indicated AWARNING pe B For full charge plus series Batteries add water to the Before you service a attery a ways wear face protec maximum water level indicator A tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries After watering secure vent caps back on Batteries AWARNING lt MPABNEPUTES The Batteries in this machine produce hazardous voltage which can cause electrical shock burns and or electrocution Always disconnect Batteries before servicing this machine AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water e Do not over water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean
17. cheduled daily weekly monthly maintenance in accordance with our published PM Sheets BATTERIES Warranted through the battery manufacturer for One Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after their analysis Labor and Travel credit through RPS is applicable once a warranty defect has been confirmed NOT COVERED Damage from lack of maintenance lack of water use of a non OEM charger or use of non distilled water BATTERY TERMINALS Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals and cables should be inspected cleaned and secured upon installation of the machine and then every 30 days thereafter TR OP EN 25 MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer Recovery tank draining amp cleaning in APPROVED locations only Commo
18. ds to allow the dust time to settle CHANGING FILTER 1 To remove Filter open Battery Compartment Hood C SEE BELOW 2 Undo the Filter Latch and lift open the Filter Chamber Lid with the Seat ontop D 3 Pull out old Filter and replace with new one E EMPTY HOPPER 1 After machine usage stop and shake filter 2 Turn machine OFF and remove the key 3 Open the Hopper Access Side Door and remove the Hopper F 4 Use Hopper tip lever G for easier dumping of con tents Clean thoroughly before placing back in ma chine 15 ON BOARD CHARGER Charger Specifications Output voltage of 24 Volts Output current of 40 amps max Input voltage of 110 Volts 60 Hz 220V 50 Hz available Automatic shut off circuit Made for Deep Cycle Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or
19. ealer Contact Local Servicing Dealer Contact Local Servicing Dealer Press Filter Shaker Switch for 20 seconds Replace Gasket Empty Hopper Contact Local Servicing Dealer Fully charge batteries Close By pass Door TR OP EN BODY CONSTRUCTION DIMENSIONS Frame Construction Front Drive Wheel Rear Wheels Size L x W x H Weight without Batteries Weight with standard Batteries SWEEPING SYSTEM Sweeping Method Broom length x dia Broom Power Speed Side Broom Size Side Broom Power Side Broom Speed Hopper Capacity FILTERING SYSTEM Filtering Material Filter Rating Size Vacuum Rating BATTERY SYSTEM System Voltage Standard Battery Ah Rating Optional Battery Ah Rating Battery Run Time Standard Charger Automatic DRIVE SYSTEM Drive Power Speed Control PRODUCTIVITY Cleaning Width Cleaning Rate GENERAL Sound Level Standard Equipment Optional Equipment TR OP EN VR Steel 47625 cm 10 x 3 25 x 8 cm 2x 14 x 5 2 36 x 18 cm 64 x 37 x 50 163 x 94 x 140 cm 850 Ib 1140 Ib Direct Throw 32 x 10 81 x 25 cm 1 0 hp 435 rpm 2x 17 2x 0 3 hp 100 rpm 4 2 cubic ft Polymer Felt 1 Micron 5 182 sq inches 280 24 Volts 4x 245 Ah Up to 4x 420 Ah Up to 7 Hrs 25 Amp 2 0 hp 1491 watts 0 4 mph 46 60 568 sq ft hr 71 dBA Low Battery Indicator Non Marking Tires Artifical Turf Pack
20. harge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller TR OP EN 5 SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your VR Floor Sweeper If you have questions about these labels ask your supervi sor These images indicate where on the VR Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 BATTERY CHARGING LABEL PART 349 7280 6 TR OP EN OPERATOR MANUALI e CIRCUIT BREAKER 15 resettable circuit breaker CIRCUIT BREAKER 15 AMP resettable circuit breaker CIRCUIT BREAKER 10 AMP Side Broom resettable circuit breaker CIRCUIT BREAKER 40 AMP Main Broom resettable circuit breaker KEY SWITCH Turns power of the machine ON and OFF EMERGENC
21. in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Open the Machine Battery Compartment 3 Check the water in each Battery A Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 16 4 Plug the Charger power cord B into a grounded standard wall outlet SEE BELOW 5 The charger will automatically begin charging and automatically shut off when fully charged 6 After the Charger has turned off unplug the Charger from the wall outlet 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth WATER LEVEL SHOULD BE 1 8 ABOVE PLATES DESCRIPTION OF LED Red LE
22. level hard surface Do not oper ate this machine outdoors or on uneven surfaces AWARNING AWARNING NO RIDERS Do not carry passengers on this ma chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARNING immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you Seek medical attention operate the machine on ramps Machine may coast AWARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns A CAUTION A CAUTION Do not operate this machine if any parts have been To avoid damage to the electronic control components damaged or removed of this machine Do not store this machine outdoors Do not pressure wash this machine ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to c
23. ly if concealed damage is discovered Y 11 3 Remove Idler Arm and pull out old Broom B SEE BELOW Ja CONNECTING BATTERIES Your machine is equipped with 4x 6 Volt 245 AH 4x 6 Volt 325 AH or 4x 6 Volt 420 AH Wet Lead Acid AGM Industrial or Deep Cycle Batteries which form a 24 Volt system B SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS amp 1 Turn all switches to the OFF position and remove Key 2 Tip Tank back Attach all Battery Cables to Terminals as shown below 4 Slide the new Broom in With new Broom on Driver spin until Driver engages Broom Reinstall Idler Arm and tighten bolt B SEE ABOVE 6 If Broom is not level loosen bolt and run Main Broom motor for a couple seconds NOTICE Retighten bolt and ensure Broom is level Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE For correct Main Broom application Contact your Local NOTIC E Servicing Dealer Orientation of Batteries is critical for cables to reach DRIVER ALIGNED NOT ALIGNED 5 W i y u 3 Turn ON main power switch and check the Battery Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING 24 VOLTS TR OP EN INSTALL
24. n Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied _ Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control _ Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS 7 Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use 1 Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES C Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft Ibs Parking B
25. ng 0 004 4 points for each 10 F 6 C below 80 F 27 C 19 VR PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL SERIAL WORK ORDER HOUR METER Key CHASSIS HOUR METER HOUR METER Traction RE CHARGE COUNTER HOUR METER Scrub BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 HYDROMETER BATTERY 1 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 1 WATER LEVEL Overfilled Full Low Dry BATTERY 2 HYDROMETER BATTERY 2 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry BATTERY 4 HYDROMETER BATTERY 4 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 4 WATER LEVEL Overfilled Full Low Dry CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION PAD BRUSH CONDITION Main BROOM Feen eneth RUSHES CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM main power swrron oR Kev swmrea TOO OO LLL ow T J j r F 4 s s sons __ 20 TR OP EN CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM Furen eo seo w smaker swiron J TT T CU S C U C sorom REMOVE BROOM a CHECK Daves rones JOO j mEmwGomw
26. ower the Side Brooms head to the floor by dropping the Side Broom Lift Lever forward D 5 Turn on the Main Broom Motor by pressing the Main Broom Motor Switch E 6 Turn on the Side Broom Motors by pressing the Side Broom Motors Switch F 7 Setthe speed of the Side Brooms by dialing the Side Broom Speed Control Clockwise Fastest CounterClockwise Slowest 8 Begin sweeping by depressing the Foot Pedal H slowly and then to the speed required 9 Once the machine begins to move check the Broom Amp Gauge 1 This Gauge allows the Operator to see if there are issues in regards to the Broom type for certain applications if something was tangled in the Broom or other small issues that could cause the circuit to blow 10 To operate the machine in reverse simply switch the Reverse switch J back towards the rear of the ma chine The reverse speed is set to approximately 50 of the forward speed 11 To stop the machine release the Foot Pedal and the machine will stop automatically H WET SWEEPING 1 Turn on machine Key Switch A 2 Check the Battery Gauge to ensure proper charge before starting to sweep 3 Lower the Main Broom to the floor by dropping the Main Broom Lift Lever forward C 4 Lower the Side Brooms head to the floor by dropping the Side Broom Lift Lever forward D 5 Open the WET Sweep By Pass door by rotating it clockwise K This door being open reduces the Dust Control Alway
27. rake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print CJ 1 Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete Online at www rpscorporation com 26 TR OP EN BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK OMCAT 1711 South Street Racine WI 53404 www tomcatequip com Tel US 800 450 9824 Tel Int 001 262 681 6470 RPS Corporation 2015
28. s remember to close door when sweep ing again once on dry ground 6 Turn on the Main Broom Motor by pressing the Main Broom Motor Switch E 7 Turn on the Side Broom Motors by pressing the Side Broom Motors Switch F 8 Setthe speed of the Side Brooms by dialing the Side Broom Speed Control G Clockwise Fastest CounterClockwise Slowest 9 Begin sweeping by depressing the Foot Pedal H slowly and then to the speed required 10 Once the machine begins to move check the Broom Amp Gauge 1 This Gauge allows the Operator to see if there are issues in regards to the Broom type for certain applications if something was tangled in the Broom or other small issues that could cause the circuit to blow 14 11 To operate the machine in reverse simply switch the Reverse switch J back towards the rear of the ma chine The reverse speed is set to approximately 5096 of the forward speed To stop the machine release the Foot Pedal and the machine will stop automatically H TR OP EN CLEANING FILTER 1 If dust begins to blow through the Vacuum Motor or is leaking out of the sides then the filter needs to be cleaned 2 Turn on machine Key Switch A 3 Before cleaning Filter turn off Main Broom and Side Broom motors 4 Clean the Filter by pressing the Shaker Switch for 20 seconds B NOTICE After using the Shaker Switch let the machine sit for 30 secon
29. ustment of the Side Brooms to accommodate for brush wear 10 TR OP EN 1 FILTER MOTOR Powers the Beater Bar to clean out the filter 2 MAIN BROOM MOTOR Powers the Main Broom and creates vacuum for the Filter Box 3 ONBOARD CHARGER Easily charge your machine by conveniently pulling over and plugging in into any standard wall outlet to charge 4 HITCH OPTIONAL Used to attach rear Garbage Can Holder option 5 MAIN BROOM The powerful Main Broom sweeps the floor by sweeping debris into the back of the Hopper 6 HOPPER TRANSPORT WHEELS Wheels allow the Hopper to easily slide in and out from underneath the machine 7 HOPPER Houses all of the dust and debris that the machine sweeps TR OP EN 11 MACHINE SETUP UN CRATING MACHINE INSTALLING MAIN BROOM 1 Turn Key Switch to the OFF position and remove Key Carefully check the crate for any signs of damage and that the batteries are in the unit 2 Open Side Access Door and remove bolt holding Idler Arm in place A SEE BELOW H 1 M To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose properly Remove brackets from machine wheels Remove bolts from pallet then remove board Carefully roll the machine off of the base Notify the carrier immediate
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