Porter-Cable D26221-025-1 User's Manual
Contents
1. Do not use acids gasoline kero sene or any other flammable materials in this product Use only household detergents cleaners and degreasers recommended for use in pressure washers Wear protective clothing to protect eyes and skin from contact with sprayed materials HAZARD WHAT CAN HAPPEN AWARNING Unsafe operation of your pressure washer could lead to serious injury RISK OF or death to you or others UNSAFE OPERATION If proper starting procedure is not followed engine can kickback causing serious hand and arm injury The spray gun wand is a powerful cleaning tool that could look like a toy to a child e Reactive force of spray will cause gun wand to move and could cause the operator to slip or fall or misdirect the spray Improper control of gun wand can result in injuries to self and others INSIST em Spray directed at electrical outlets RISK OF or switches or objects connected ELECTRICAL to an electrical circuit could result SHOCK in a fatal electrical shock AWARNING RISK OF HOT SURFACES Contact with hot surfaces such as engines exhaust components could result in serious burn High velocity fluid spray can cause objects to break propelling particles at high speed e Light or unsecured objects can become hazardous projectiles AWARNING RISK OF INJURY FROM SPRAY 5 ENG HOW TO PREVENT IT Do not use ch2. position Move throttle control lever to the Fast position Use high pressure hose under 100 feet PROBLEM CAUSE CORRECTION Will not draw Wand not in low pressure See How to Use Wand paragraph in the Operation Section chemicals Chemical filter clogged Clean filter Chemical screen not in Insure end of chemical hose is fully chemical submerged into chemical Chemical too thick Dilute chemical Chemical should be the same consistency as water Pressure hose is too long Lengthen water supply hose instead of pressure hose Chemical build up in chemical Have parts cleaned or replaced injector by AWSC No or low Worn seal or packing Have replaced by AWSC pressure after Worn or obstructed valves Have replaced by AWSC period of normal use Worn unloader piston Have replaced by AWSC Worn E Z start valve Have replaced by AWSC Water leaking Worn or broken o ring Check and replace at gun wand connection Loose hose connection Tighten Water leaking Loose connections Tighten ak pump Piston packings worn Have replaced by AWSC Worn or broken o rings Have replaced by AWSC Pump head or tubes damaged Have replaced by AWSC from freezing Oil leaking at Oil seals worn Have replaced by AWSC um e Loose drain plug Tighten Worn drain plug o ring Check and replace Worn fill plug o ring Check and replace Pump overfilled Check for correct amount Incorrect oil used Drain and fill with correct amount and type
3. sure water supply is turned on Start engine See Engine operators Manual for correct procedure NOTE If the engine does not start after two pulls pull the trigger to relieve the pressure Depress trigger on gun to start water flow NOTE Stand on a stable surface and grip gun wand firmly with both hands Expect the gun to kick when triggered Release trigger to stop water flow Adjust nozzle spray for the task being performed or change quick connect tip See How To Use Wand instructions in this section High Pressure TO SHUT DOWN IMPORTANT Read and understand how to shut down the pressure washer before operating 1 2 If you have siphoned chemicals siphon a bucket of clean water through the chemical hose NOTE Failure to do so will cause damage to the pump Refer to engine manual for correct engine shut down procedure NOTE NEVER turn the water off with the engine running 3 4 5 Turn water source off Pull trigger on spray gun to relieve any water pressure in hose or spray gun See Storage section in this manual for proper storage procedures D26221 12 ENG MAINTENANCE WHEN PERFORMING MAINTENANCE YOU MAY BE EXPOSED TO HOT SURFACES WATER PRESSURE MOVING PARTS OR FIRE RESULTING IN SERIOUS INJURY OR DEATH BEFORE PERFORMING ANY MAINTENANCE OR REPAIR DISCONNECT SPARK PLUG WIRE LET ENGINE COOL AND RELEASE ALL WATER PRESSURE THE ENGINE CONTAINS FLAMMABLE FUEL DO NOT SMOKE OR WORK NEAR OP
4. damage it Damage to pump due to chemicals will not be covered under warranty NOTE Chemicals and soap will not siphon when wand is in the high pressure setting READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT ADANGER When using the high pressure setting DO NOT allow the high pressure spray to come in contact with unprotected skin eyes or with any pets or animals Serious injury can occur Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amputation or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately AWARNING Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank Never fill fuel tank completely Fill tank to 1 2 below bottom of filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty Never pull water supply hose to move pressure washer This ACAMTION could damage hose and or pump
5. exposed to thermal heat for a long period of time Fuel valve closed if equipped Wand not in high pressure Low water supply Leak at high pressure hose Nozzle obstructed Water filter screen clogged Defective E Z start valve Air in hose Choke lever in the Choke position Throttle control lever is not in the Fast position if equipped High pressure hose is too long 16 ENG CORRECTION Add Fuel Add required amount of oil Squeeze gun trigger to relieve pressure Push primer bulb 3 times or choke engine Attach spark plug wire Place engine ON OFF switch in on position Move choke to the No Choke position Move the fuel valve lever to the Open position See How to Use Wand paragraph in the Operation Section Water supply must be at least 5 GPM 20 PSI Repair leak Apply sealant tape if necessary Clean nozzle with paper clip or nozzle cleaning tool pour water into nozzle end to flush out ob struction Remove and clean filter Check with Authorized Warranty Service Center AWSC Turn off the engine then the water source Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose When there is a steady stream of water present turn water source off Reconnect water source to pump inlet and turn on water source Squeeze trigger to remove remaining air Move choke to the No Choke
6. freeze in pump Siphon RV antifreeze into pump for cold weather storage or long term storage BY PASS MODE Never leave unit running for more than 2 minutes without pulling gun trigger doing so may damage pump and void warranty THERMAL Pump is equipped with a thermal relief valve If the water overheats this RELIEF VALVE valve will open and allow a gush of water to escape Once the water is released the valve closes allowing the pump to operate normally HOSE Don t allow hoses to contact the HOT engine muffler during or after use Never pull the hose to move the unit Do not adjust or attempt maintenance without consulting engine manual ENGINE or an authorized engine service center Add stabilizer to fuel tank and run engine for 5 minutes before storage Always turn on the water before starting the engine SOAP CHEMICALS Use only soaps and chemicals designed for pressure washer use Keep nozzle unclogged Refer to manual for cleaning procedures Chemical soap cannot be siphoned in high pressure setting Only in low setting NOZZLE MAINTENANCE _ Follow recommended maintenance schedule for engine amp pump Refer to SCHEDULE manuals Draw clean water through chemical inlet Add stabilizer to fuel tank and run engine for 5 minutes before storage STORAGE OR Don t allow water to freeze in pump gun wand or hoses WINTERIZING Siphon RV antifreeze into pump for cold weather storage or long term storage ALWAYS REFER TO THE M
7. inlet DO NOT use hot water use cold water only Never turn water supply off while pressure washer engine is running or damage to pump will result DO NOT stop spraying water for more than two minutes at a time Pump operates in bypass mode when spray gun trigger is not pressed If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged If you do not understand these precautions please call 1 888 559 8550 to speak to a service representative for further instructions 11 ENG D26221 STARTING Prior to starting refer to your engine manual for proper starting procedures for your engine type 1 2 In a well ventilated outdoor area Add fresh high quality unleaded gasoline with a pump octane rating of 86 or higher Do not overfill Wipe up spilled fuel before starting the engine Refer to engine manual for correct procedure Check engine oil level See Engine Operators Manual for correct procedure NOTE There will be a slight amount of oil in the engine from factory testing 10 11 Verify the filter screen is in water inlet of pump NOTE Cone side faces out Connect water source to pump inlet NOTE Water source must provide a minimum of 5 gallons per minute at 20 p s i Connect high pressure hose to pump outlet If applying a chemical or cleaning solution see How To Siphon Chemicals Cleaning Solvents in Operation section of this manual Turn water source on NOTE Make
8. male hose connector attached to one end Use only RV antifreeze Any other antifreeze is A CAUTION corrosive and can damage pump 2 Disconnect spark plug wire 3 Disconnect high pressure hose from pump and from spray gun 4 Connect 12 inch length of hose to water inlet of pump 5 Add RV antifreeze to hose as shown 6 Pull engine starter rope slowly several times until antifreeze comes out of high pressure hose connection of pump 7 Remove short hose from water inlet of pump 8 Reconnect spark plug wire 9 Drain all water from high pressure hose coil it and store it in cradle of the pressure washer handle 10 Drain all water from spray gun and wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger Store in gun hose holder 11 Store chemical hose high pressure hose spray gun and wand so they are protected from damage such as being run over 15 ENG D26221 PROBLEM Engine will not start see Engine Manual for further engine troubleshooting No or low pressure initial use D26221 TROUBLESHOOTING GUIDE CAUSE No fuel Low oil if equipped with low oil shutdown Pressure builds up after two pulls on the recoil starter or after initial use Not primed or choked Spark plug wire not attached Engine ON OFF switch in OFF position If applicable Choke lever in the Choke position on a hot engine or an engine that has been
9. ANUALS SUPPLIED WITH THIS UNIT D26221 20 ENG
10. EN FLAMES WHILE PERFORMING MAINTENANCE ADANGER To ensure efficient operation and longer life of your pressure washer a routine maintenance schedule should be prepared and followed If the pressure washer is used in unusual conditions such as high temperatures or dusty conditions more frequent maintenance checks will be required ENGINE Refer to engine manual for the manufacturer s recommendations for any and all maintenance PUMP NOTE The pump was filled with oil at the factory 1 Change pump oil after the first ten 10 hours of operation and every fifty 50 hours thereafter How To Change Pump Oil Oil Fill Cap Sight Glass 1 Loosen oil fill cap 2 Place a container under the oil drain plug 3 Remove oil drain plug 4 After oil is drained replace oil drain plug Tighten securely 5 Remove oil fill cap and fill with 30W non detergent oil Pump capacity is 18 54 oz 6 Replace oil fill cap and tighten securely 13 ENG D26221 WAND If the nozzle becomes clogged with foreign materials such as dirt excessive pressure may develop If the nozzle becomes partially clogged or restricted the pump pressure will pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Pull trigger on gun handle to relieve any water pressure 3 Disconnect the wand from the gun 4 Remove the high pressure
11. Instruction manual To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE PROFESSIONAL POWER TOOLS Copyright 2002 Porter Cable Corporation ESPA OL P GINA 21 FRAN AIS PAGE 41 15 Horsepower 4000 PSI 4 GPM Pressure Washer PCK4040SP IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No D26221 025 1 GENERAL INFORMATION Congratulations You have purchased a high quality product from America s leading manufacturer of pressure washers This pressure washer when properly used and maintained will provide trouble free service Please read and follow these instructions for proper use and maintenance All sales of pressure washers are final Do not return this product to the retailer Call 1 888 559 8550 lf you experience any problems and need assistance please call us at our toll free number 1 888 559 8550 Monday through Saturday 8 00 a m To 6 00 p m C S T lf repair or service part purchase is required our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in warranty and out of warranty service For the location of the nea
12. aust heat Store fuel in an OSHA approved container in a secure location away from work area Do not spray flammable liquids injury or death chemicals poisons insecticides or any kind of flammable solvent with this product could result in serious 3 ENG D26221 HAZARD WHAT CAN HAPPEN ADANGER e Breathing exhaust fumes will cause serious injury or death RISK TO BREATHING Some cleaning fluids contain sub stances which could cause injury to skin eyes or lungs ADANGER RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks will dam age carpet paint or other surfaces in vehicles or trailers Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amputation or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately AWARNING RISK TO FLUID INJECTION Injuries can result if system pressure is not reduced before attempting maintenance or disassembly rN NS iti eg Use of acids toxic or corrosive chemicals poisons insecticides or RISK OF any kind of flammable solvent with ian this product could result in seri
13. ge to pump Thermal Relief Valve In an effort to prevent damage PUMPS are p i i Thermal equipped with a thermal relief valve This valve will open when the Relief Valve temperature inside the pump rises too high This valve will then nbs p release a gush of water in an effort to lower the temperature inside the pump Immediately after this occurs the valve will close Chemical Injection Feeds cleaning agents into the pump to mix ua with the pressurized water and help in cleaning Water Supply All pressure washers must have a source of water The minimum requirements for a water supply are 20 PSI and 5 gallons per minute HOW TO USE IMPORTANT Read and understand how to use the pressure washer before operating TO ADJUST PRESSURE The pressure setting is preset at the factory to achieve optimum pressure and cleaning If you need to lower the pressure it can be accomplished by these methods 1 Back away from the surface to be cleaned The further away you are the less the pressure will be on the surface to be cleaned 2 Reduce the speed of the gasoline engine RPM Slow the engine down and the water pressure will go down with it 3 Adjust the pressure regulator on the pump Turn the Pressure pressure regulator knob counterclockwise to lower oo pressure Once you have finished using your pressure washer return the pressure regulator to its original position by turning it clockwise DO NOT try to t
14. ged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than 50 during a one hour period is considered misuse because the air compressor is undersized for the required air demand e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allo
15. kit and quick connect nozzles as described in instructions supplied 6 Add engine oil Supplied to engine Refer to engine manual supplied by engine manufacturer for correct procedure NOTE There will be a slight amount of oil in the engine from factory testing NOTE The high pressure pump was filled with oil at the factory There is no need to add oil at this time see the Maintenance section of this manual for Maintenance information 7 ENG D26221 OPERATION Know Your Pressure Washer READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Quick Connect 7 Nozzles Spray Gun ee HF e lt Engine High il Pressure Hose High Pressure Pump PRESSURE WASHER High Pressure Pump Increases the pressure of the water supply Engine Drives the high pressure pump High Pressure Hose Carries the pressurized water from the pump to the gun and wand Spray Gun Connects with wand to control water flow rate direction and pressure Quick Connect Wand Wand is equipped with a female quick connect coupler on the end This allows the user to quickly change out high pressure nozzles for different spray patterns and change to the soap nozzle for low pressure and chemical soap applications See Operation section Chemical Hose not shown Allow
16. lorine bleach or any other corrosive compound Become familiar with the operation and controls of the pressure washer Keep operating area clear of all persons pets and obstacles Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Do not operate machine with missing broken or unauthorized parts Never leave wand unattended while unit is running If engine does not start after two pulls squeeze trigger of gun to relieve pump pressure Pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury Keep children away from the pressure washer at all times Do not overreach or stand on an unstable support Grip gun wand firmly with both hands Expect the gun to kick when triggered Unplug any electrically operated product before attempting to clean it Direct spray away from electric outlets and switches During operation touch only the control surfaces of the pressure washer Keep children away from the pressure washer at all times They may not be able to recognize the hazards of this product Always wear ANSI approved 287 safety glasses Wear protective clothing to protect against accidental spraying Never point wand at or spray people or animals Always secure trigger lock when wand is not in service to prevent accidental operation Ne
17. muffler Heat will expand fuel in the tank which could result in spillage and possible fire explosion e Operating the pressure washer in an explosive environment could result in a fire Materials placed against or near the pressure washer can interfere with its proper ventilation features Causing overheating and possible ignition of the materials e Muffler exhaust heat can damage painted surfaces melt any material sensitive to heat Such as siding plastic rubber or vinyl and damage live plants Improperly stored fuel could lead to accidental ignition Fuel im properly secured could get into the hands of children or other un qualified persons e Use of acids toxic or corrosive can become ignited from cigarette HOW TO PREVENT IT Shut off engine and allow it to cool before adding fuel to the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area before starting engine Keep maximum fuel level 72 below top of tank to allow for expansion Operate and fuel equipment in well ventilated areas free from obstructions Equip areas with fire extinguisher suit able for gasoline fires Never operate pressure washer in an area containing dry brush or weeds Always keep pressure washer a mini mum of four feet away from surfaces such as houses automobiles or live plants that could be damaged from muffler exh
18. nozzle from the wand Remove any obstructions with the nozzle cleaning tool provided and backflush with clean water Oreb 5 Direct water supply into nozzle end to backflush loosened particles for 30 seconds Reassemble the nozzle to the wand 7 Reconnect wand to gun and turn on water supply Start pressure washer and place wand into high pressure setting to test HOW TO CLEAN THE WATER INLET FILTER This screen filter should be checked periodically and cleaned if necessary Filter Screen 1 Remove filter by grasping end and removing it from pw water inlet of pump as shown l 2 Clean filter by flushing it with water on both sides 3 Re insert filter into water inlet of pump D26221 14 ENG STORAGE ENGINE Consult the Engine Owners Manual for the manufacturer s recommendations for storage PUMP It is recommended that you follow these steps to protect the internal seals of the pressure washer when STORING THE UNIT FOR AN EXTENDED PERIOD and or WHEN FREEZING TEMPERATURES ARE EXPECTED NOTE If storing the unit for more than 30 days RV antifreeze needs to be run through the pump This helps prevent damage within the pump head RV anti freeze is not only added for winterizing but for proper lubrication regardless of temperature or environment Windshield washer fluid may also be used 1 Obtain a funnel six ounces of RV antifreeze and approximately 12 inches of garden hose with a
19. of oil Vent plug is clogged Clean vent plug blow air through it to remove any blockage If problem per sists replace plug 17 ENG D26221 LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availabili
20. ous injury or death D26221 4 ENG HOW TO PREVENT IT Operate pressure washer in a well ventilated area Avoid enclosed areas such as garages basements etc Never operate unit in a location occupied by humans or animals Use only cleaning fluids specifically recommended for high pressure washers Follow manufacturers recommendations Do not use chlorine bleach or any other corrosive compound If pressure washer is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If pressure washer is not equipped with a fuel shut off valve drain the fuel from tank before transporting Only transport fuel in an OSHA approved container Always place pressure washer on a protective mat when transporting to protect against damage to vehicle from leaks Remove pressure washer from vehicle immediately upon arrival at your destination Never place hands in front of nozzle Direct spray away from self and others Make sure hose and fittings are tightened and in good condition Never hold onto the hose or fittings during operation Do not allow hose to contact muf fler Never attach or remove wand or hose fittings while system is pres surized To relieve system pressure shut off engine turn off water supply and pull gun trigger until water stops flowing Use only hose and high pressure accessories rated for pressure higher than your pressure washer s p s i
21. r concrete Do not use on wood 15 nozzle Yellow This nozzle delivers a powerful 15 degree spray pattern for intense cleaning of small areas This nozzle should only be used on areas that can withstand the high pressure from this nozzle 25 nozzle Green This nozzle delivers a 25 degree spray pattern for intense cleaning of larger areas This nozzle should only be used on areas that can withstand the pressure from this nozzle 40 nozzle White This nozzle delivers a 40 degree spray pattern and a less powerful stream of water It covers a wide area of cleaning This nozzle should be used for most general cleaning jobs Chemical nozzle Black This nozzle is used to apply chemicals or cleaning solutions It has the least powerful stream D26221 10 ENG TO SIPHON CHEMICALS CLEANING SOLVENTS Siphoning chemicals or cleaning solvents is a low pressure operation NOTE Use only soaps and chemicals designed for pressure washer use Do not use bleach 1 Press chemical hose onto barbed fitting g Barb fitting located near high pressure hose connection of pump as shown 2 Place other end of chemical hose with filter on it into container holding chemical cleaning solution 3 Install low pressure black nozzle into quick connect fitting of wand see How To Use Wand paragraph in this section 4 After use of chemical siphon clean water through chemical hose to rinse it and pump clean Chemicals which remain in pump can
22. rest Authorized Warranty Service Center call 1 888 559 8550 Ext 2 24 hours a day 7 days a week All pressure washers carry a manufacturer s one year warranty from date of purchase for consumer use and a 90 day warranty for commercial use Retain sales receipt as proof of purchase for warranty service Do not operate this unit until you have read and understood this Owners Manual for Safety Operation and Maintenance Instructions Do not operate this unit until you have read and understood the Engine Owners Manual for Safety Operation and Maintenance Instructions Read Operator s Manual Do not operate equipment until you have read Operator s Manual for Safety Assembly Operation and_Maintenance Instructions This product may not be equipped with a spark arresting AWARNING muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arrester are also required on some U S Forest Service land and may also be legally required under other
23. s cleaners or cleaning solvents to be mixed with the pressurized water stream See How To Siphon Chemicals Cleaning Solvents in Operation section of this manual BASIC ELEMENTS OF ENGINE Refer to the engine manual for location and operation of engine controls Choke Control Opens and closes carburetor choke valve Throttle Control Lever Controls engine speed D26221 8 ENG Starter Grip Pulling starter grip operates recoil starter to crank engine Fuel Valve Lever Opens closes connection between fuel tank and carburetor Engine Switch Enables and disables ignition system pressure washer operating features PRESSURE WASHER TERMINOLOGY NOTE Become familiar with this terminology before operating PSI Pounds per Square Inch The unit of measure for water pressure Also used for air pressure hydraulic pressure etc GPM Gallons Per Minute The unit of measure for the flow rate of water through the pressure washer CU Cleaning Units GPM multiplied by PSI Bypass Mode In Bypass Mode the pump is recirculating water because the trigger of the spray gun is not pulled If unit is left in bypass mode for more than two 2 minutes the water temperature can rise to a dangerous level and may damage internal components of the pump Any damage to pump due to these causes will not be covered under warranty DO NOT allow your unit to operate in bypass mode for more than two minutes at any time Overheating of pump can cause dama
24. statutes and ordinances AWARNING Engine exhaust contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm AWARNING D26221 2 ENG SAFETY GUIDELINES DEFINITIONS This manual contains information that is im portant for you to know and understand This information re lates to protecting YOUR SAFETY and PREVENTING EQUIP MENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay atten tion to these sections A DANGER AWARNING ACAUTION CAUTION may result in property damage indicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially hazardous situation which if not avoided IMPORTANT SAFETY INSTRUCTIONS Improper operation or maintenance of this product could result in serious AWARNING injury and property damage Read and understand all warnings and operating instructions before using HAZARD ADANGER RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN Spilled gasoline and it s vapors sparks electrical arcing exhaust gases and hot engine components such as the
25. ty of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User e To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by an Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash register sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements e If the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Merchandise that has become dama
26. urn pressure regulator knob past the built in stop or damage to pump will result 9 ENG D26221 TO USE WAND Your pressure washer is equipped with five spray nozzles Each nozzle is color coded and delivers a specific spray pattern for a particular cleaning purpose The size of the nozzle determines the size of the fan spray and the pressure out of the nozzle The 0 15 25 and 40 nozzles are high pressure nozzles The chemical nozzle is a low pressure nozzle The nozzles are housed in receptacles on the panel of the pressure washer handle Colors on the panel identify nozzle location and spray pattern ITN inte Risk of injection or injury to person Do not direct discharge stream toward persons unprotected skin eyes or any pets or animals Serious injury can occur Changing Nozzles DO NOT attempt to change nozzles while pressure washer ACAUTION i i is running Turn engine off before changing nozzles 1 Pull quick connect coupler back and insert nozzle 2 Release quick connect coupler and twist nozzle to make sure it is secure in coupler Risk Of Injury Ensure nozzle is AWARNING completely inserted in QC socket and QC snap ring is fully engaged forward before squeezing gun trigger 0 nozzle Red This nozzle delivers a pinpoint stream and is extremely powerful It covers a very small area of cleaning This nozzle should only be used on surfaces that can withstand this high pressure such as metal o
27. ver permanently secure trigger in pull back open position D26221 A CAUTION The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood glass automobile paint auto striping and trim and delicate objects such as flowers and shrubs Before spraying check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel Operating without flow of water will result in equipment damage Operating the pressure wash er with water supply shutoff will void your warranty You should never run this pressure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated recirculated water to exit BOX CONTENTS English Spanish French Handle Operator s Grong Kit Parts Manual with Quick Engine Manual Connect Nozzles Manual Bagged Handle Engine Frame and Wheel Assembly High Chemical Pressure Hose Hose Engine Oil Nozzle Cleaning Kit Bagged Parts _ _ _ _ Spray Gun Quick Connect Wand D26221 6 ENG ASSEMBLY 1 Place handle assembly onto frame and connect handle to frame 2 Connect wand to gun Tighten securely 3 Attach high pressure hose to gun Tighten securely 5 Assemble grommet
28. w the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you PORTER CABLE Porter Cable Corporation Jackson TN USA 1 888 559 8550 D26221 18 ENG NOTES 19 ENG D26221 QUICK FACTS CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES GAS Use fresh high quality gas Add stabilizer to fuel tank and run engine for 5 minutes before storage Pump oil Refer to owners manual supplied with this unit OIL Engine oil Refer to engine manual supplied with this unit Some units are equipped with a low oil sensor and adequate oil must be added or the unit will not start Use only cold water WATER Don t operate unit with clogged or missing water filter screen Don t operate unit without adequate water supply to pump Adequate water supply is a minimum of 20 psi and 5 gpm PRESSURE The pressure setting is preset at the factory to achieve optimum cleaning ADJUSTMENT If you need to lower the pressure setting refer to the owners manual for proper procedure Pull gun trigger every 2 minutes while engine is running PUMP Don t allow water to
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