Napoleon Fireplaces GE38NT-M User's Manual
Contents
1. FIGURE 48 LIGHT SOCKET el m l m m TY Biola 2 Hold the lower portion of the light socket and turn clockwise to remove 3 Pull the bulb straight out of the socket and replace the bulb being careful not to touch the quartz portion with your fingers 4 To put back together reinstall the control panel removed in step 1 OPERATION FIREPLACE OPERATION To operate the gas features the pilot needs to be running and the gas valve turned to the on position You can run the fireplace on manual or remote When operating the main burner on manual the fireplace will operate on low input only IAT FIGURE 49 M A N U A L Turn the respective main power switches to manual to operate either the gas or the electric features of the fire place without the remote or thermostat Turn both the main power switches to remote to operate either the gas or the electric features of the fireplace with the remote or thermostat Turn both the main power switches to the off position to disable either the gas or the electric features of the fireplace In order to save the battery life on the remote it is recommended that when operating the electric fireplace for an extended period of time to operate with the electr2. O 7A A N Since both formulas are met this vent configuration is ac ceptable WA415 0429 C 11 04 05 TOP EXIT VERTICAL TERMINATION when H lt V Simple venting configurations FIGURE 10 See graph to determine the required vertical rise V for the required horizontal run H 40 TI PAHE REQUIRED mium T id VERTICAL RISE 5 Saas IN FEET mefa E V Seana de a Brem Er at MEE Eli ES ES MD mnn ese tiis m Fs n nf E SSG Fs Ese Ee E TE E EE S ES ERES ERE PEE MurcEBEEEBEE an FESSES SES EAS Ser ae 17 FE EET ER ses EERE eee 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring elbows the following for mulas apply Formula 1 H lt V Formula 2 H V 40 feet WA415 0429 C 11 04 05 Example 4 mS V FIGURE 11 a A ioc V Use 90 90 1 poe 90 V 5 ft V 10ft Vi V V 5 10 15ft H 1ft H 3ft H 2 5 ft H H H H 1 3 25 6 5ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 6 5 8 1 14 6ft H V 14 6 15 29 6tt Formula 1 H lt V 14 6 15 Formula2 H V lt 40 feet 29 6 40 Since both formulas are met this vent configuration is ac ceptable TOP EXIT VERTIC
3. s diss oF JULAI PILOTSCREW FIGURE 54 Id Be LAA FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE FIGURE 55 Eas VENTURI ADJUSTMENT Air shutters have been factory set open according to the chart below These settings are for the maximum horizontal vent run Adjustment may be required depending on fuel type vent configuration and altitude Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 min utes for the final flame colour to be established FIGURE 56 Air shutter adjustment must only be done by a qualified installer 1 Remove the front central panel to access the venturi housing 2 Remove the 2 screws that secure the cover to the venturi housing taking care not to damage the gasket WA415 0429 B 05 25 04 24 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the follow ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIREDTO HONOUR THE CLAIM
4. Mobet amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE 1 2 3 Part NUMBER 4 DESCRIPTION OF PART 5 FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER GD220 5 FT PART NO DESCRIPTION 37 W010 0397 4 FLEXIBLE ALUMINIUM LINER 5 FT C W SPACERS 37 W410 0017 7 FLEXIBLE ALUMINIUM LINER 5 FT GD330 10 FT PART NO DESCRIPTION 37 W410 0018 7 FLEXIBLE ALUMINIUM LINER 10 FT 37 WO010 0300 4 FLEXIBLE ALUMINIUM LINER 10 FT C W SPACERS 38 WO010 0370 WALL SUPPORT ASSEMBLY TERMINAL KITS 39 PERISCOPE GD201 40 WALL TERMINAL KIT GD222 ROOF TERMINAL KITS 41 1 12 TO 7 12 PITCH GD110 42 8 12 TO 12 12 PITCH GD111 43 FLAT ROOF GD112 PART NO DESCRIPTION 44 W010 0569 AIR TERMINAL 45 W120 0036 46 W170 0063 VERTICAL CAP STORM COLLAR s W010 0567 ROOF SUPPORT W263 0054 W263 0055 W263 0056 ROOF FLASHING ACCESSORIES PART NO DESCRIPTION s W175 0001 4 COUPLER 49 W175 0013 7 COUPLER 50 GDLVK LOUVRE KIT UPPER amp LOWER BLACK 50 GDLVPB LOUVRE KIT UPPER amp LOWER POLISHED BRASS 50 GDLVSS LOUVRE KIT UPPER amp LOWER BRUSHED STAINLESS STEEL 50 GDLVG LOUVRE KIT UPPER amp LOWER GOLD 51 L38K LOUVRE KIT UPPER amp LOWER BLACK 52 W573 0008 53 W690 0001 54 W500 0163 55 GD501 56 W585 0096 57 W010 0810 58 W175 0170 59 W170 0086 60 W585 0092 65 W175 022
5. Breaker or fuse has blown Reset breaker switch or replace fuse Main switch is in the off Consult your local dealer position Make sure main power switch is turned to the on position WA15 0429 C 11 04 05 28 SYMPTOM PROBLEM TEST SOLUTION Excessive noise Flame generator motor is Consult your local dealer coming from the unit faulty Odour nitial curing process Run the main burner until odour ceases Dust has settled in the Consult your local dealer fireplace No light in front Lights have burned out Replace with 5 watt quartz lights plug in type ember bed Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Service Special Performed Concerns W415 0429 C 11 04 05
6. H ft H 1fi H 1ft H 10 75 ft He H H H H 14 1 1 10 75 13 75 ft H 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 ft H H H 13 75 9 45 23 2 ft H V 23246 5 29 7ft Formula 1 H lt 3V 3V 3x6 5 19 5ft 19 5 19 5 Formula2 H V lt 40 feet 29 7 lt 40 Since both formulas are met this vent configuration is ac ceptable WA415 0429 C 11 04 05 12 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUCTIONS EXACTLY NOTE Only a clearance to combustibles of 1 around the vent pipe is required HORIZONTAL INSTALLATION This application occurs when vent ing through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum opening as required See Note above As an alternative to framing a vent pipe shield may be installed ensuring all a 1 clearance to combustibles See FIGURE 1 Figure 16 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clear ance to the 7 vent pipe liner See note above Do not fill this cavity with a
7. REPLACEMENT PARTS PART NO DESCRIPTION 1 W135 0214 LEFT REAR LOG 1 2 W135 0216 RIGHT REAR LOG 2 3 W135 0184 LEFT MIDDLE LOG 3 4 W135 0185 RIGHT MIDDLE LOG 4 5 W135 0215 LEFT CROSSOVER LOG 5 6 W135 0217 RIGHT CROSSOVER LOG 6 7 GL 645 LOG SET 8 W361 0016 GLOWING EMBERS 9 W550 0001 CHARCOAL EMBERS 10 W300 0077 GLASS CRYSTAL EMBERS 11 W357 0001 PIEZO IGNITER 12 W680 0004 THERMOPILE 13 W680 0005 THERMOCOUPLE 14 W010 0800 NATURAL GAS PILOT ASSEMBLY 14 010 0801 PROPANE GAS PILOT ASSEMBLY 15 W573 0007 HIGH TEMPERATURE SEALANT 16 W455 0070 NATURAL GAS PILOT INJECTOR 16 W455 0068 PROPANE GAS PILOT INJECTOR 17 W725 0044 NATURAL GAS VALVE 17 W725 0045 PROPANE VALVE 18 W385 0245 NAPOLEON LOGO 19 W750 0112 20FT OF WIRE 20 WO010 0764 PAN BURNER 21 W455 0040 41 NATURAL GAS ORIFICE 21 W455 0003 54 PROPANE GAS ORIFICE 22 W500 0044 FIRESTOP SPACER FLEX VENTING 23 062 0005 BLOWER 24 W660 0030 REMOTE TRANSMITTER 25 W660 0031 REMOTE RECEIVER 26 W010 1168 REAR DOOR ASSEMBLY 27 W300 0074 FLAME EFFECT GLASS 28 W475 0330 DECORATIVE BRICK PANEL LEFT 29 W475 0331 DECORATIVE BRICK PANEL RIGHT 30 WO010 1090 FLAME EFFECT ASSEMBLY 31 W387 0003 130 VAC T 3 78MM QUARTZ LAMP 32 W435 0006 FLAME EFFECT MOTOR 33 W660 0034 ROCKER SWITCH 34 W300 0072 EMBER BED GLASS 35 W300 0073 BURNER DEFUSER GLASS 36 W707 0003 VARIABLE TRANSFORMER W415 0429 C 11 04 05
8. 17 DOOR REMOVAL amp INSTALLATION L38 LOUVRE INSTALLATION FIGURE 37 a c Lift up and remove the upper louvres Open the valve control door Release the top and bot tom door latches located at the right side of the door To close the door repeat in re verse order The door latch holes are elongated for door levelling The door may need to be lifted up at the right side before latching to ensure the door is level GVFL LOUVRE INSTALLATION Remove the protec udi tive plastic wrap LOUVRE from the louvres BRACKET and install as illus trated Clip each upper louvre into a slot on the louvre bracket Ensure that the louvres are centered within the opening HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot Secure the lower louvre assembly to the lip of the fireplace base as shown Position the hinge screen into place and with the control door open secure to the firebox using three screws UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip WA415 0429 C 11 04 05 BE mmi 18 L
9. CANADIAN ELECTRI CAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE in the United States The plastic coating of the two electrical inlet lines are marked H for hot and C for common ELECTRICAL DIAGRAM LEGEND Part Description W660 0029 W707 0003 W660 0034 W062 0005 W750 0117 W387 0004 W435 0004 W350 0126 W387 0003 W725 0035 W725 0034 W750 0122 W750 0123 W750 0124 W750 0134 W175 0010 W750 0133 W750 0133 W750 0135 W750 0136 Controller Transformer Rocker Switch Blower Light Harness 5 Watt Quartz Light 72 Volt Motor Receptical Electrical Box 75 Watt Quartz Bulbs Natural Gas Valve Propane Valve 7 pcs 7 pcs 7 pcs 7 pcs Wire Nut Line In Wire Harness common Line In Wire Harness hot 7 pcs 1 pcs NO ARN fO amp Electric Diagram FIGURE 53 Blower 120 VAC 8 AMP Ol c Common White Hot Black Normal Open TPH TOP PLUG HOT i a BOTTOM PLUG HOT PC PLUG COMMON o MANUAL OVERRIDE BUTTON WA415 0429 C 11 04 05 120 VAC 120 VAC 5 WATT QUARTZ LIGHT our JegnoN 23 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow l l PILOT f GO ES WS BURNER THERMOPILE J a 1 Hn XN im ge dai C imm 4 pm THERMOCOUPLE F 4D er zs I E HE WZ S mE Tit l
10. Clearance above a paved sidewalk or paved driveway located on 7 FEETt 7 FEET public property unless fitted with a heat shield kit GD 301 19 INCHESTT 12 INCHES Clearance under a veranda porch deck or balcony 16 INCHES 16INCHES Clearance above the roof 2 FEET1 2 FEET1 Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage t is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single fami dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes WA415 0429 C 11 04 05 TYPICAL VENT INSTALLATIONS For optimum performance it is recommended FIGURES3 that all horizontal runs have a 1 inch rise per foot Trag When terminating vertically the vertical rise is a 2 minimum 36 inches and a maximum 40 feet from K th
11. H V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is ac ceptable TOP EXIT HORIZONTAL TERMINATION when H gt V E ud Simple venting configuration only one 90 elbow See graph to determine the required ver tical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN INCHES V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H 4 2 V Formula 2 H V lt 24 75 feet H H Example 2 N V 90 A FIGURE 8 V V 6ft H 3f H 5ft Hk H H 3 5 8ft H 03 two 90 elbows 90 03 180 90 2 7 ft H Hk H 8 2 7 10 7 ft H V 10 7 6 16 7 Formula 1 H lt 4 2 V 4 2 V 4 2 x6 25 2 ft 10 7 lt 25 2 Formula2 H V lt 24 75 feet 16 7 24 75 Since both formulas are met this vent configuration is ac ceptable Example 3 o Aft 1 51 V V 4 1 5 5 5ft 2 tt 1ft 1ft 1 5ft H H H H 24 14 14 1 5 5 5ft O3 four 90 elbows 90 03 360 90 8 1 ft Hk H 5 5 8 1 13 6 ft H V 13 6 5 5 19 1 ft Formula 1 H lt 4 2 V 4 2 V 4 2x 5 5 23 1 ft 13 6 23 1 Formula 2 H V lt 24 75 feet 19 1 24 75 lt lt II lt
12. Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling the ceiling FIGURE 18 A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant be tween the pipe liner and the firestop spacer Use only approved aluminum flexi ble liner kits marked Wolf Steel Approved Venting as identified by the stamp only on the 7 outer liner HORIZONTAL AIR TERMINAL INSTALLATION 2 OVERLAP PIPE M HI TEMP FIGURE 19 LL SEALA NT Po SCREWS 1 Cut or frame a hole in an exterior wall with a minimum round or square opening listed on page 5 Secure the firestop spacer over the opening to the interior wall 2 Stretch the 4 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant 3 Using the 7 diameter flexible aluminum liner slide over the outer combustion air sleeve of
13. all installations Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes FIGURES 31 33 FIGURE 31 OUTSIDE CHASE 17 3 4 FIGURES 33 INSIDE CHASE I 373 4 6 WA415 0429 C 11 04 05 It is not necessary to install a hearth extension with this fireplace system Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clear ance to combustibles is maintained within the cavity When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face A non combustible finishing material must be used for a minimum of 3 above the fireplace Combustib
14. and 4 Only a clearance to combustibles of 1 all around the vent pipe is required WA415 0429 C 11 04 05 6 wx lt lt INSTALLATIONS CANADIAN U SA 12 INCHES 121NCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding kkk kkk 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft 3 FEET 3 FEET Clearance to a service regulator vent outlet 3 FEET 3 FEET Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3FEETt Clearance to a mechanical air supply inlet mm
15. and lower portions of the glass opening and remove the glass SCREWS FIGURE 45 FLAME GENERATOR Jo dem A i tiit E l IN 4i 8 Remove the flame generator by sliding to the left and dislodging the neoprene tube from the motor shaft Next slide the flame generator to the right to remove the shaft from the nylon bearing FIGURE 46 WING NUT BLOWER 9 Remove the two wires secured to the blower they should slide off of the connector 10 Remove the wing nut 11 Remove the blower and replace with the new one 12 Repeat steps 9 through 1 to put unit back together FLAME EFFECT BULB REPLACEMENT To replace the flame effect bulbs follow steps 1 8 of the BLOWER REPLACEMENT section above then continue with step 9 9 Slide the defective bulb to either side until opposite end is disengaged Remove the bulb towards the back of the fireplace 10 Replace with 75 watt Halogen light E 11 Base Installthe replacement bulb using the protective wrap to avoid touching the lense then discard protective wrap 11 Repeat steps 8 through1 to put the unit back together WA415 0429 C 11 04 05 20 EMBER BED BULB REPLACEMENT c 1 Remove the lower control panel D removing the 8 se curing screws
16. at least once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several minutes 5 15 forthe flame to stabilize after ignition 6 inches is the minimum bend radius allowed for the 7 diameter flexible liner For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using Napoleon flexible vent components A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontalor vertical runs and elbows Keep it pulled tight A 1 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when pen etrating interior walls floor or ceiling Minimum clearance to combustible con struction from fireplace and vent sur faces fireplace framing fireplace finishing vent pipe recessed depth 0 to stand offs top rear and sides 0 to sides 3 to top of unit 1 inch 1772 inches Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA VENT or NAPOLEON RIGID OR FLEXIBLE venting components when vent ing as illustrated in Figures 3
17. clockwise 4 to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner including near the floor Stop Follow B in the above safety 9 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clockwise 7 X to off Do not force MAINTENANCE Turn off the gas and electrical power before servicing the fireplace CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 K
18. lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents When using Wolf Steel venting components use only ap proved Wolf Steel rigid flexible components with the fol lowing termination kits WALL TERMINAL KIT GD222 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD210 8 12 TO 12 12 ROOF TERMINAL KIT GD211 FLAT ROOF TERMI NAL KIT GD212 or PERISCOPE KIT GD201 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD230 Wolf Steel rigid and flexible venting systems must not be combined Wolf Steel and Simpson Dura Vent venting systems must not be combined These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3a amp 5a The maximum allow able horizontal run is 20 feet The maximum allowable ver tical vent length is 40 feet The maximum number of 4 vent connections is two horizontally or three vertically exclud ing the fireplace and the air terminal connections when using aluminum flexible venting Foroptimum flame appearance and fireplace perform ance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal
19. such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door open Assure that a continuous gas flow is at the burner before closing the door WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows FIGURE 51 Do not try to light any appliance Do not touch any electric switch do not use any phone in your building GAS KNOB Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment Oog mman FIGURE 52 aU LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise N to off 4 Wait five 5 minutes to clear out any gas If you smell gas information on this label If you don t smell gas go the next step 5 Turn gas knob counter
20. the air terminal and secure with 3 8 screws Seal as before 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air termi nal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied 5 Apply a heavy bead of the high temperature sealant supplied with the unit to the inside of the 4 liner approxi mately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 7 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION Use the GD220 vent kit and couplers for this application If more than one length of liner needs to be used to reach the fireplace couple them together as illustrated in FIGURE 20 Seal the joints using the same procedure as described in points 2 and 3 The vent system must be sup ported approximately every 3 feet for both vertical and hori zontal runs Use Wolf Steel support ring assemblies or equivalent noncombustible strapping to maintain the mini mum 1 clearance to combustibles as well as to prevent sagging Spacers are attached to the 4 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 7 outer liner ics peer must not be removed Be FIGURE
21. top edges of the flashing with roofing material NB 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and the air exhaust slots onto the air termi nal Tighten securely FIGURE 23 Attach the vertical rain cap Spacers are attached to the 4 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 8 outer liner These spacers must not be removed 7 If more liner needs to be used to reach the fireplace follow the same procedure as found in EXTENDED HORI ZONTAL AIR TERMINAL INSTALLATION The vent system must be supported approximately every 3 feet for both ver tical and horizontal runs Use Wolf Steel support ring as sembly or equivalent noncombustible strapping to main tain a clearance to combustibles FIREPLACE VENT CONNECTION 1 Install the 4 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant provided FIGURE 24 2 Install the 7 inch diameter aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 24 SELF bei Mec rn VERLAP SCREWS Ns ej 2 OVERL HI TEMP SEALANT USING RIGID VENT COMPONE
22. with ceramic glass for both the firebox front and back panels The glass thickness is 3 16 Use only replacement glass available from your Napoleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of opera tion with a recommended gas fireplace glass cleaner There after clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent con nection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces at tics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit i ELECTRICAL INLET LEFT SIDE VENTING VENTING LENGTHS Use only Wolf Steel or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent
23. 20 1 Fasten the roof support to the roof using the screws pro vided FIGURE 21 The roof sup port is optional In this case the venting is to be adequately sup ported using either an alternate method suitable to the authority having jurisdiction or the op tional roof support 2 Stretch the 4 diameter alu minium flexible liner to the re quired length Slip the liner a minimum of 2 over the inner sleeve of the air terminal and se cure with 3 8 screws Seal us ing a heavy bead of the high temperature sealant 3 Repeat using the 7 diam P eter flexible aluminium liner FIGURE 22 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal assembly to the roof support ensuring that a minimum 16 of air terminal will penetrate the roof when fastened DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof AIR TERMINAL WA415 0429 C 11 04 05 13 USING FLEXIBLE VENT COMPONENTS 14 Do not nail through the lower portion of the flashing Make weather tight by seal ing with caulking Where possible cover the sides and
24. 3 65 W175 0224 HI TEMPERATURE SEALANT MILLIVOLT THERMOSTAT FIRESTOP SPACER RIGID VENTING HEAT GUARD SOFFIT HEAT SHIELD WALL SUPPORT ASSEMBLY DURA VENT ZERO CLEARANCE ADAPTOR VENT PIPE COLLAR VENT PIPE SHIELD CONVERSION KIT NG TO LP CONVERSION KIT LP TO NG 66 D70K BLACK DOOR 66 D70G GOLD DOOR 66 D70SS STAINLESS STEEL DOOR 25 WA415 0429 C 11 04 05 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 26 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION Main burner goes out pilot stays on Main burner goes out pilot goes out Pilot flame is not large enough or not engulfing the thermopile Thermopile shorting turn up pilot flame replace pilot assembly clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is shorten wire to correct length or wire gauge too long too much resist ance in the system Faulty thermostat or switch replace Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked check for vent blockage 4 flexible vent has become re attach to fireplace disconnected from fireplace Pilot goes out when the gas knob is re leased The gas valve
25. AL TERMINATION when H gt V Simple venting configurations See graph to determine the required vertical rise V for the required horizontal run H FIGURE 12 lc LL For vent configurations requiring elbows the following for mulas apply 20 TRANEN E SEOs ae MAXIMUM E m Fe ELT VERTICAL Wm Bap ECE oe RISE IN Hp cues HEHHE FEET H V p 10 15 20 25 30 HORIZONTAL VEI RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V Formula 1 H 3V Formula 2 H V 40 feet Example 5 V 2ft V 1 ft V 1 5ft p FIGURE 13 REN Vi V V V 2 1 1 5 4 5ft H 6ft H 2 ft Hk H H 6 2 8ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 8 8 1 16 1 ft H V 16 1 4 5 20 6ft Formula 1 H lt 3V 3V 3x4 5 13 5ft 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula2 H V lt 40 feet 20 6 lt 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas Example 6 V 1 5ft V 5 ft Vi V V 1 5 5 6 5ft V 90 FIGURE 14
26. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS AND CSA 22 2 NO 46 FOR ELECTRIC AIR HEATER OX NAPOLEON QUALITY FIREPLACES Award Winning Dreduchs MANHATTAN DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR COMBINATION ELECTRIC AND DIRECT VENT GAS FIREPLACE NATURAL GAS MODEL GE38NT M PROPANE GAS MODEL GE38PT M CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Donottry to light any appliance e Immediately call your gas supplier from e Do not touch any electrical switch a neighbours phone Follow the gas e Do not use any phone in your building supplier s instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey WEM C lO US www napoleonfireplaces com ask napoleon on ca WA415 0429 C 11 04 05 2 TABLE of CONTENTS PG 2 4 INTRODUCTION Log Placemen
27. NTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers every 3 feet and either side of each elbow to maintain the minimum 114 clearance between the outer and inner vent pipes Use Wolf Steel support ring assem bly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs HORIZONTAL AIR TERMINAL INSTALLATION 3 Holding the air terminal with the air deflectors to the top insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied The air terminal mounting plate may be recessed into the exterior wallor siding by 172 the depth of the return flange EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION f N LI CAULKI NG LSS uH ae A i CSS 4 PIPE Ss in OVERLAP hw A M FIGURE 25 Y 10 La ste PEWS C LL SEA LANT gt M 1 Move the fireplace into position Meas T ET ure the vent length required between terminal 7 and fireplace taking into account the additional length needed for the finished wall surface and any 1 4 overlaps between venting components 2 Apply high temperature sealant to the outer edge of the 4 inner collar of the fireplace Attach the first vent co
28. OG PLACEMENT PHAZER logs and glowing embers exclusive to Napoleon Fire places provide a unique and realistic glowing effect that is different in every installation Take the time to carefully po sition the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process FIGURE 38a d 1 Place rear logs 1 amp 2 against the back of the firebox with the notch in the bottom of log 2 around the pilot assembly as shown 3 Place the bottom of log 5 against the left side of the firebox Rest the log back diagonally into the designated pocket in log 1 W415 0429 C 11 04 05 4 Place the bottom of log 6 against the right side of the firebox The upper branch rests against log 1 The lower branch rests against the 4th and 5th grate posts CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flam
29. OING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEELLTD WA415 0429 C 11 04 05 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV ICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install the GE38 to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA B149 Installation Codes Mobile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or the manufactured home construction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manu factured home installations
30. Sites and Community Stand ard ANSI NFPA 501A in the United States The fireplace and its individual shutoff valve must be dis connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth The junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 26 000 BTU hr for natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 22 360 BTU hr at an ef
31. al venting White grey film Sulphur from fuel is being clean the glass with a recommended gas fireplace glass cleaner forms deposited on glass logs or DO NOT CLEAN GLASS WHEN HOT combustion chamber sur f deposits are not cleaned off regularly the glass may become faces permanently marked Hemote wall Wall switch is mounted up reverse switch is in OFF side down position main Remote wall switch is replace burner comes On grounding when gas knob is turned to ON po sition Remote wall switch wire is check for ground short repair ground or replace wire grounding SSS Faulty valve replace ELECTRIC TROUBLE SHOOTING All but flame light works Flame light but no movement in the flame Remote control not working Light bulbs are loose or Remove the access panel and change or tighten light bulbs have burned out Flame generator is Replace the batteries and check the power source defective Consult your local dealer Flame generator has Remove the access panel and check to make sure the flame come loose generator bracket is secured to the motor with the rubber tube Dead batteries Make sure batteries are charged No power to the unit Make sure main power is on Power turned off Turn on manual power switch Power button on control Make sure the power button is on REMOTE setting panel is in the manual or off position Fireplace will not turn on
32. damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON G
33. e however care Should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame Use only certified glowing embers and PHAZER logs available from your Napo leon dealer GLOWING CRYSTAL EMBERS Place the glowing crystal embers along the front of the log support on the glass only Make sure the glowing crystal embers don t block the gap between the burner and the glass DO NOT PLACE GLOWING CRYSTAL EMBERS ON THE BURNER un 55 FIGURE 39 GLOWING CRYSTAL Remove the backing of the logo supplied and place on the glass viewing door as indicated 19 BLOWER REPLACEMENT 1 Before proceeding turn off the power to the unit 2 Turn the pilot light off 3 Remove the logs and place in a location where they will not be damaged 17 Me pP FIGURE 41 4 Remove the 2 side metal brick panels by re moving the two securing screws on the front of the panels FIGURE 42 REAR DOOR 5 Remove the 4 screws that secure the rear door and remove the door N y q SECURING BRACKET e y OT KY 6 Remove the top and bottom glass securing brackets on the upper
34. e centre of the fireplace flue outlet pie PERISCOPE TERMINATION Use the GD201 periscope kit to locate the air termination above grade The periscope must be installed so that when m win final grading is completed the bottom air slot is located a 90 MINIMUM HI ni INDEPENDAMMENT DE ro minimum of 12 inches above grade The maximum allow n l LA LONGUEUR D EVENT pus able vent length depends on the fireplace as illustrated HORIZONTAL i UU Ax SS SA eae b E d i 2 27 UNUS Zu COURSE MAXIMA F AEF 10 PI VENTING APPLICATION FLOW CHART HORIZONTAL TERMINATION VERTICAL TERMINATION vertical rise is equal to orgreater than the horizontal run horizontal run ver tical rise to maxi mum of 40 feet vertical rise is less than horizontal run horizontal run ver tical rise to maxi mum of 24 75 feet 4 2 times the verti cal rise equal to or greater than the horizontal run vertical rise is equal toorgreater than the horizontal run horizontal run ver tical rise to maxi mum of 40 feet vertical rise is less than horizontal run horizontal run ver tical rise to maxi mum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run W415 0429 C 11 04 05 VERTICAL DEFINITIONS for the following symbols used in
35. e not covered by this warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porce
36. e push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping Gas piping is undersized SYMPTOM Flames are con sistently too large or too small Carboning occurs i i i i i I t Hr 1 i F an dM KOC PROBLEM TEST SOLUTION Unit is over fired or under check pressure readings fired Inlet pressure can be checked by turning screw A counter clock wise 2 or 3 turns and then placing pressure gauge tubing over the B test point Gauge should read 7 minimum 4 5 water column for P natural gas or 13 11 minimum water column for propane Check He O that main burner i
37. eep the control compartment logs burner air shutter Opening and the area surrounding the logs clean by vacu uming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to ward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Continental dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary WA415 0429 C 11 04 05 22 ELECTRICAL CONNECTION This fireplace requires 6 amps 120 volt and a 60 hz grounded circuit Do NOT use the fireplace if any part has been under water Calla qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical cir cuit HARD WIRING CONNECTION It is necessary to hard wire this fireplace Permanently framing the fireplace with an enclosure re quires the fireplace to be hardwired This fireplace must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1
38. ficiency of 86 with the fan on and 22 880 BTU hr for propane at an efficiency of 88 with the fan on The maxi mum A F U E annual fuel utilization efficiency rating is 64 for natural gas and 65 for propane WA415 0429 C 11 04 05 Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas No external electricity 110 volts or 24 volts is re quired for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected NATIONAL FIREPLACE INSTITUTE We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists CERTIFIED www nficertified org CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The GE38 is factory equipped
39. g thermocouple supplied by Wolf Steel Ltd NOTE changes other than editorial are denoted by a vertical line in the margin WA415 0429 C 11 04 05 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are war ranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal break age only gold plated parts against tarnishing porcelainized enamelled components and alumi num extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs ar
40. has an interlock device which will not allow the pilot burner to be lit until the ther mocouple has cooled Allow ap proximately 60 seconds for the thermocouple to cool Pilot burning no gas to main burner gas knob is on HI wall switch thermostat iS on Pilot will not light PILOT BURNER E Rm THERMOCCORLIPLE Pilot goes out while standing Main burner is in OFF position WA415 0429 C 11 04 05 THERMUOFILE oystem is not correctly purge the gas line purged Out of propane gas fill the tank Pilot flame is not large turn up the pilot flame enough Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the the thermocouple thermocouple Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace Themostat or switch is de connect a jumper wire across the wall switch terminals if main fective burner lights replace switch thermostat Wall switch wiring is defec disconnect the switch wires amp connect a jumper wire across termi tive nals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to th
41. he two leads to terminals 1 and 3 located on the gas valve 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve FLEXIBLE F i ONNECTOR VALV VET LACK The gas line and the shutoff valve if so equipped must not interfere with the opening and closing of the door latch Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex con nector Do not kink flex connector 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Do not connect either the wall switch thermostat or gas valve to electricity 110 volts Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door WA415 0429 C 11 04 05 16 MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in
42. ic power switch in the manual position WA415 0429 C 11 04 05 FIGURE 50 ELECT ON W HAND HELD REMOTE OPERATION Turns electric flame on off Turns gas flame on off Activates gas flame adjustment Activates fan adjustment Adjusts options 3 amp 4 up Sets the timer Adjusts options 3 amp 4 down Sets the time Soo fr o Te OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water 21 After extended periods of non operation
43. lain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 5096 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect
44. le materials may be installed flush with the front sides of the fireplace but must not cover or protrude past any of the black face side areas of the fireplace Non com bustible material brick stone or ceramic tile may pro trude in these areas NAILING TABS To install the fireplace face flush with the finished wall position the framework to accommodate the thickness of the finished wall Bend out the four nailing tabs attached on either side of the fireplace and secure to the 2x4 framing The tabs will facilitate the installation of either a s or a 1 finished wall thickness The nailing tabs must not be removed MANTLE CLEARANCES amp ENCLOSURES Combustible mantle clearance can vary according to the mantle depth Use the graph to help evaluate the clear ance needed Curtains above the fireplace must not be positioned lower than the 3 distance required for the 3 combustible mantle These same requirements apply to any combustibles protruding on either side of the fire place FIGURES 34 TOP OF COMBUSTIBLE jf E RUNS ENCLOSURE WM E N pre NA a orm CU PRESTOP SPACER zif LH COMBUSTIBLE FF Es MATERIAL Ej ae 3 H MANTLE WIDTH ra 5 NONCOMBUSTIBLE at EZ E MATERIAL B A HON CONBUSTIBLE FINISHING MATERIAL a IH Ji 1 M E pn H COMBUSTIBLE Fie We MATERIALS By es COMBUSTIBLE i432 MATERIAL 17 FIRESTOP SPACER Sd I PMANRES 1 GAP T rua l EZ
45. mponent and secure using 3 self tapping screws Repeat using 7 piping WA415 0429 C 11 04 05 1 Follow the instructions for Horizontal Air Terminal In stallations items 1 to 3 2 Continue adding components alternating inner and outer venting Ensure that all 4 venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior Attach the 4 telescopic sleeve to the vent run AIR TERMINAL T7 Repeat using a 7 tel escopic sleeve Secure and seal as before To facilitate completion at tach 5 and 8 couplers to the air terminal 20 COUPLER FIGURE 26 3 Install the air terminal See item 3 of the Horizontal Air Terminal Installation Extend the 4 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the 7 telescopic sleeve 15 VERTICAL VENTING INSTALLATION GAS INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided FIGURE 22 The roof support is optional In this case the venting is to be adequately supported using ei ther an alternate method suitable to the authority having jurisdiction or the optional roof support 3 Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal Slip a 4 diameter coupler a minimum of 2 over the sleeve and secure using 3 screws 4 Apply high temperature seal ant t
46. ny type of material Apply a bead of caulk ing all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer a OR NS CAULKIN ae ETC T o m ENT PIPE SHIELD FIGURE 16 WA415 0429 C 11 04 05 VERTICAL INSTALLATION j This application oc curs when venting through a roof Installa tion kits for various roof pitches are available from your Napoleon dealer See Accesso ries to order the specific kit required 1 Determine the air terminal location cut and frame 10 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fire place pipe liner and any combustible material Try to center the exhaust pipe location midway between two joist to pre vent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of FIGURE 17 FIRESTOP UNDERSIDE OF JOIST caulking not sup plied to the frame FIGURE 18 CAULKING work or to the
47. o the outer edge of the of the outside sleeve of the air terminal Slip a 7 diameter coupler over the sleeve and secure as before FIG URE 27 Trim the 7 coupler even with the 4 coupler end 5 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fas tened FIGURE 22 If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic FIGURE 28 The air terminal must be located vertically and plumb a 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material FIGURE 23 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air te
48. raperies Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fire place e It is imperative that the control compartments burners and circulating blower and its passage way in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fire place area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Use only with a glass door certified with the fireplace Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast actin
49. rminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 4 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic pipe 9 Run a bead of high temperature sealant around the outside of the 4 collar on the fireplace Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 7 telescopic pipe 10 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe AIR TERMINAL 4 COUPLER 7 COUPLER VENT PIPE SHIELD Proceed once the vent installation is complete 1 Move the fireplace into position and secure using the nailing tabs and or secure to the floor through the 4 diam eter holes located at either end of the base 2 Route a 3 8 N P T black iron gas line 1 2 type L cop per tubing or equivalent to the fireplace 3 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient lo cation Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach t
50. s operating on HI iF Outlet pressure can be checked the same as above using screw B iN ESA Gauge should read 3 5 water column for natural gas or 10 water Ae NEU S E column for propane Check that main burner is operating on HI E Tos UNS AFTER TAKING PRESSURE READINGS BE SURE TO TURN 2 CEBIT _ SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Flames are very Door is ajar Close door and secure the 2 latches aggressive Main burner flame Blockage in vent remove blockage In really cold conditions ice buildup may occur is a blue lazy on the terminal and should be removed as required transparent flame correct installation refer to Figure 23 to ensure correct location of storm collars Carbon is being Air shutter has become ensure air shutter opening is free of lint or other obstructions deposited on blocked glass logs or com Flame is impinging on the check that the logs are correctly positioned bustion chamber logs or combustion cham open air shutter to increase the primary air surfaces ber check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizont
51. t Warranty Charcoal Embers General Instructions Glowing Embers General Information Glowing Crystal Embers Care of Glass amp Plated Parts Logo Placement 5 11 VENTING 19 BLOWER REPLACEMENT Venting Lengths FLAME EFFECT BULB REPLACEMENT Air Terminal Locations 20 EMBER BED BULB REPLACEMENT Pe ig a ct Lis ata 20 24 OPERATION MAINTENANCE Special Vent Installations Venting Application Flow Chart Fireplace Operation Venting Specifications Hand Held Remote Operation 12 16 INSTALLATION Operating Instructions Wall and Ceiling Protection Maintenance Using Flexible Vent Components 22 ELECTRICAL CONNECTION Fireplace Vent Connection 23 ADJUSTMENTS Using Rigid Vent Components Pilot Burner Adjustment Gas Installation Venturi Adjustment Mobile Home Installation 24 25 REPLACEMENTS Framing Ordering Replacement Parts Nailing Tabs Replacement Parts Mantle Clearances amp Enclosures Vent Kits 17 18 FINISHING Terminal Kits Door Removal amp Installation Accessories Louvre Installation 26 28 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e Do not burn wood or other materials in this fireplace e Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and d
52. the venting calcula tions and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hp and offsets Hj in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet gt 2 lt lt H_ H H o lt ELBOW VENT LENGTH VALUES inches 0 5 6 0 11 0 16 0 32 0 1 15 30 45 90 the first 90 offset has a zero value and is shown in the formula as 90 TOP EXIT HORIZONTAL TERMINATION when H lt V Simple venting configuration only one 90 elbow Cn FIGURE 5 we See graph to determine the required vertical rise V for the required horizontal run H RISE IN 3 FEET Bam FHHH ae mE HH HH V na He Jo 000 2c ELLE HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V WA415 0429 C 11 04 05 For vent configurations requiring more than one 90 el bow the following formulas apply Formula 1 H V Formula 2 H V 40 feet Example 1 90 FIGURE 6 V 3ft V 8ft Vi V V 3 8 11Tt H 25ft H 2ft H H H 2 5 2 4 5ft H 03 three 90 elbows 90 03 270 90 5 4 ft H H H 4 5 54 9 9 ft H V 9 9 11 20 9 ft Formula1 H V 9 9 11 Formula2
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