Home

Multiquip R2000H User's Manual

1. LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE COMP CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 X 28 SCREW PAN 5 X 16 NUT FLANGE 6MM QTY 1 1 1 1 1 REMARKS INCLUDES ITEMS W HONDA GX240K1QAE2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 60 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PARTNO PART NAME QTY REMARKS 2 11400ZE2601 COVER ASSY CRANKCASE pore INCLUDES ITEMS W 3 113812 2801 GASKET CASE COVER 1 4 15600264003 ASSY OIL FILLER INCLUDES ITEMS W 5 15600735003 ASSY OIL INCLUDES ITEMS W 8 156252 1000 GASKET OIL FILLER 1 9 156252 1003 GASKET OIL FILLER 1 10 165104 2811 GOVERNOR ASSY BALANCER INCLUDES ITEMS W 11 16511222000 WEIGHT GOVERNOR 12 165127 2811 HOLDER GOVERNOR WEIGHT 13 165132 2000 PIN GOVERNOR WEIGHT 14 165314 2000 SLIDER GOVERNOR 15 90473147000 WASHER 6 X 16 16 906022 1000 CLIP GOVERNOR HOLDER 17 90701 4000 PIN DOWEL 8 12 18 91201890003 OIL SEAL 30X 46 8 19 9410106800 WASHER PLAIN 6MM 20 957
2. M un na 21 22 Initial Start Up 23 Operation NE ENE 24 25 I ET de go 26 28 Preparation For Long Term Storage 29 Troubleshooting Roller 30 Troubleshooting Engine 31 Explanation Of Code In Remarks Column 32 Suggested Spare Parts an 33 Name Plate and Decals 34 35 Brake Assembly 36 37 Steering Assembly 38 39 Chassis and covers Assembly 40 41 Battery Assembly 42 43 Rear Drum Assembly 44 45 Drive Assembly 46 47 Transmission Assembly 48 49 Water System Assembly 50 51 Honda GX240K1QAE2 Engine Air Cleaner Asssembly 52 53 Camshaft Asssembly 54 55 Carburetor Asssembly 2 tirs 56 57 58 59 Crankcase Cover Asssembly 60 61 Crankshaft Asssembly 62 63 Cylinder Barrel Asssembly 64 65 Cylinder Head Asssembly 66 67 Fan Cover Asssembly 6
3. R2000H WATER SYSTEM ASSY WATER SYSTEM ASSY NO PARTNO 530460 TANK WATER 1 4 492438 BOLT C H 5 16 NF X 1 G5 4 6 EM923023 WASHER 5 16 FLAT W 4 8 923343 WASHER 5 16 LOCK 4 10 509249 PLASTIC WATER 1 12 506071 FITTING ELBOW 1 2 3 14 504163 HOSE VINYL WATER 2 16 513379 FITTING TEE 1 2 NYLON 1 23 492596 WASHER 1 4 FLAT 19 24 491237 VALVE WATER FLOW 1 2 1 25 492356 BOLT CH 1 4 NC X 3 4 19 26 EM502571 CLIP 4 30 511431 SUPPORT CLAMP TUBE 3 4 2 34 492581 NUT 1 4 19 42 492622 WASHER 1 4 LOCK 4 44 530305 COCOA MAT FRONT 1 46 530303 SCRAPER FRONT DRUM 1 54 530307 SCRAPER FRONT DRUM REAR 2 56 530308 EXTENSIONS FRONT DRUM SPRING 4 58 492393 BOLT CH 1 2 NC X 1 1 4 8 60 492584 NUT 1 2 8 72 530309 SUPPORT WATER TUBE 1 74 EM963610 BOLT C H 3 8 NC 1 1 4 2 76 3019092 WASHER FLAT 3 8 4 78 0166 WASHER LOCK 3 8 2 80 1456 NUT HEX 3 8 2 82 530306 COCOA MAT REAR 1 84 530304 SCRAPER REAR DRUM 1 92 530310 SCRAPER REAR DRUM REAR 2 98 530308 EXTENSIONS REAR DRUM SPRING 4 102 492357 BOLT C H 1 4 NC X 1 G8 4 103 508610 CAP PVC 13 MM 2 104 506072 PVC TUBE FRONT DRUM 1 2 x 17 LN CUT TUBE LENGTH TO 11 75 104 506072 PVC TUBE REAR DRUM 1 2 x 17 2 CUT TUBE LENGTH 15 5 105 506071 ELBOW PVC 1 106 513869 TEE PVC TUBE 1 2 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10
4. PAGE 84 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PARTNO PART NAME QTY REMARKS 1 28400ZE2W01ZA STARTER ASSY RECOIL R8 BRIGHT ip INCLUDES ITEMS W 2 28410ZE2W01ZA CASE COMP RECOIL STARTER R8 RED 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4x 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8x 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 115 28462ZE2W11 ROPE RECOIL STARTER 1 13 900047 2 01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 85 HONDA GX240K1QAE2 ENGINE ENGINE LABELS ENGINE LABELS PAGE 86 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE ENGINE LABELS ENGINE LABELS NO PART NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 16 87532ZH8810 MARK OIL ALERT E 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 87 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment parts are net 30 days FREIGHT POLICY All parts orders will
5. Quantity Part Number and Description of Each Part NOTICE WWW mUl B s MULTIGUIP R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 WE ACCEPT ALL MAJOR CREDIT CARDS Effective January 15 2006 If you have MQ Account to obtain a Username and Password E mail us at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information n 7 Use the internet and qualify for 5 Discount Standard orders for all orders which include complete part numbers L 1 Fax your order and qualify for a 2 Discount on Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call 1 800 427 1244 CSS GE OE rr I Non Dealer Customers Contact your local Multiquip Dealer for Hen parts or call 800 427 1244 for help in locating dealer near you Parts Ordering information 4 4 When ordering parts please supply CJ Specify Preferred Method of Shipment w UPS Fed Ex DHL Priority One Truck Ground B Next Day Second Third Day All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST PAGE 5 R2000H SPECIFI
6. 2000 147912 2010 90012ZE0010 90206ZE1000 HONDA GX240K1QAE2 ENGINE CAMSHAFT ASSY PART NAME CAMSHAFT ASSY ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE IN VALVE EX SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ QTY nons 1 Po po po PO PO PO REMARKS INCLUDES ITEMS W HONDA GX240K1QAE2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 56 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 CARBURETOR ASSY NO PART 1 16010ZE2812 16011ZA0931 3 16013240931 5 16016ZHW01 6 160242 1811 7 16028ZE0005 8 160282 2005 9 16100ZE2W71 10 16124260005 11 161662E2W70 12 161722 10 13 16173001004 14 162112 2000 15 16220ZA0702 16 16221ZA0800 17 16223ZA0800 18 16610ZE1000 19 169532 1812 20 169542 1811 21 169562 1811 22 169572 1812 23 169672 0811 24 93500030060H 25m 9430520122 26 991017 80820 26 991017 80850 26 991012 80880 27 992042 20400 28 160152 8005 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 57 HONDA GX240K1QAE2 ENGINE CARBURETOR ASSY PART NAME GASKET SET VALVE SET FLOAT FLOAT SET SCREW SET SCREW SET DRAIN SCREW SET B CHOKE SET CARBUR
7. 90380MA6010 17 90630751000 18 906725 0003 19 914062 2003 20 93500030120 21 93500040120 22 940010439005 23 9411104800 244 9820031500 25 34150 7003 26 8410104800 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 79 HONDA GX240K1QAE2 CONTROL BOX ASSY PART NAME CONTROL BOX ASSY EXT ALERT CASE CONTROL BRACKET CASE MOUNTING PANEL CONTROL RECTIFIER SILICON ASSY SUSPENSION CONNECTOR SUB HARNESS BAND SWITCH COMBINATION ASSY KEY HOLDER STOP SWITCH WIRE PROTECTOR CIRCUIT 3 5A LENS PROTECTOR ASSY PANEL CONTROL BOX EXTERNAL BOLT FLANGE 6x12 SCREW SPECIAL 6x12 PURSE LOCK STRAP CABLE 118mm TUBE FASTENER SCREW PAN 3x12 SCREW PAN 4x12 NUT HEX 4mm WASHER SPRING 4mm FUSE BLADE 15A ALERT UNIT OIL WASHER FLAT 4mm QTY REMARKS 1 gt INCLUDES ITEMS W x INCLUDES ITEMS W HONDA GX240K1QAE2 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 80 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE MUFFLER ASSY MUFFLER ASSY NO PART PART NAME QTY REMARKS 1 18310ZE2W00 MUFFLER 1 2 18320ZE2W01 PROTECTOR MUFFLER 1 3 18323ZE2W00 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EX 1 5 183312 2810 MUFFLER 1 6 18333ZE38
8. Ifthe oil level is low Figure 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 400 cc Reference manufacturer engine manual for specific servicing instructions Figure 7 Engine Oil Dipstick Oil Level Table 4 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 Explosive Fuel Motorfuels highlyflammable be dangerous mishandled DO smoke while refueling NOT attempt to refuel the roller if the engine is hot or running Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visuallyinspectto see if fuel level is low Iffuelis low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 21 R2000H INSPECTION Water System Check 1 Check the water tank located under the operator s seat to see if filled Figure 8 Add water if necessary The water tank has a capacity of approximately 21 gallons 79 5 liters FILL WITH WATER WHEN LOW REAR ROLLER Figure 8 Water Tank Check 2 Water can also be added to the front and rear rollers To fill remove pipe plug from the roller side plate and po
9. Operate only straight up and down hills Check mechanical parking brake prior to operation MULTIQUIP P N 513668 P N 511738 USE WATER Econo Roll 2 514423 513698 13118 Z GRUTION EEG SPRINKLERS 4 TO SETBRAKE OPEN VALVE a pull lever y pull lever up up firmly 4 r push down TO RELEASE BRAKE pushdown CLOSE VALVE push lever down b push lever down 514427 1 Read instruction manual before operation 4 pier inattended with the Orr oe rom the eration not tow or push machi a slope to prevent machine movement re danger ired lever in neutral position jork operator must check that P N 514419 PIN 514427 SHIFT LEVER POSITIONS FOR POWER R 491999 WARNING FOR MAX SPEED F RMAX SPEED OPERATE ENGINE AT 3 4 TO FULL THROTTLE 513764 25 2008 7721 82000 COVER CLOSED Ear MULTIQUIP MULTIQUIP SSE l P N 514421 P N 514420 P N 514538 PAGE 14 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H GENERAL INFORMATION The R2000H roller has been designed for asphalt application and compaction of granular soils used in site preparation Use the machine only for the purpose intended and by experienced personnel who understand this operating manual and all safe
10. engine Circuit Breaker Protects the battery charging circuit See Honda owner s manual for additional information PAGE 20 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 CAUTION NEVER operate the roller 7 a confined area enclosed Structure that does provide ample free flow of air AX protection before operating the roller E 1 Read safety instructions at the beginning of manual NEVER place hands or feet inside the guard rings while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the roller Before Starting 2 Cleanthe roller removing dirt and dust particularly the air filter and carburetor 3 Check the airfilter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 Tocheck the engine oil level place the roller on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 6 and wipe it clean Figure 6 Engine Oil Dipstick Removal R2000H INSPECTION Insertandremove the dipstick without screwingit intothefiller neck Check the oil level shown on the dipstick 4
11. the roller and correct the problem steering system operates improperly immediately stop the engine and apply the parking brake In the event of hydraulic hose or line failure promptly return the travel lever to the neutral position stop the engine and set the parking brake Start the roller only when seated in the operator s position Check all hydraulic components and fittings for wear E Before starting engine ensure that there is smooth movement of the travel lever throttle and parking brake ALWAYS check hydraulic oil engine oil and fuel levels for leakage before starting engine High Temperatures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hotcomponents can cause serious burns NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts or missing decals Dispose of hazardous waste properly Examples
12. 1 4 with 3 1 2 lbs to 4 105 load CAUTION DO NOT overtighten the V belt This will cause excessive strain on the transmission bearings resulting in transmission failure Scrapers Cocoa Mats and Sprinkler Bars 1 Keep roller scraper bars clean Replace any broken or stretched spring Prevent accumulation of tar or debris around pivotarea 2 Remove and replace the cocoa mats when badly worn by loosening screws holding them in place Remove the side panel first to replace the rear mats Fillthe water tank through the large cap on the top rear Use only clean water orthe valve hoses and sprinkler bars may become clogged Battery The battery contains acids that can cause injury to the eyes and skin To avoid eye irritation always wear safety glasses Use well insulated gloves when picking up the battery Use the following guidelines when handling the battery 1 DO NOT drop the battery There is the possibility of risk that the battery may explode 2 DONOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come in contact with a flame or spark an explosion could occur 3 ALWAYS keep the battery charged If the battery is not charged a buildup of combustible gas will occur 4 ALWAYS keep battery charging and cables in good working condition Repair or replace all worn cables 5 ALWAYS recharge the battery in
13. 3 8 HEX HEAD 1 44 0166 WASHER LOCK 3 8 1 46 530289 FRONK 1 48 530290 FRONT SHAFT 1 50 981635 SCREW 1 2 13NCX1 2 52 6109180 WASHER LOCK 1 2 2 54 530291 BRONZE WASHER 3 56 530292 FRONT ROLL UNIT 2 58 530295 CLAMP BAR 1 60 530015 WASHER 5 8 1 62 491214 PIPE PLUG 4 64 530279 CHAIN LINK OFFSET 5 8 2 65 530280 CHAIN LINK STRAIGHT 5 8 66 530340 EXTENSION CHAIN 1 67 530281 EXTENSION CHAIN 1 68 530282 SPACER CHAIN 1 69 6109160 NUT HEX 1 2 1 70 530278 CHAIN ROLLER 1 71 24600 001 BUSHING 4 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 39 R2000H CHASSIS AND COVERS ASSY CHASSIS 8 COVERS ASSY PAGE 40 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H CHASSIS AND COVERS ASSY CHASSIS amp COVERS ASSY NO PART NO PART NAME 2 530364 MAIN BODY FRAME 1 4 530365 GUARD REAR 1 8 530368 PANEL LEFT SIDE 2 10 530369 PLATE SHIFTER 1 12 19093 401 SEAT ASSY 1 14 530371 SEAT GUARD 1 32 492356 CAP SCREW 1 4 3 4 6 34 2101402 WASHER LOCK 1 4 6 36 492596 WASHER 1 4 20 40 492356 BOLT 1 4 x 3 4 2 42 2101428 NUT HEX 1 4 4 44 EM963610 CAP SCREW 3 8 NC x 1 1 4 4 46 0166A WASHER LOCK 3 8 4 48 508389 WASHER 3 8 4 50 510909 WASHER 3 8 4 52 0166A WASHER LOCK 3 8 4 54 963610 SCREW 3 8 1 1 4 4 56 492357
14. NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 32 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H SUGGESTED SPARE PARTS R2000H ROLLER WITH HONDA GX240K1QAE2 GASOLINE ENGINE 110 3 Units Qty Description 903837 as hs V BELT A43 930928 uu CHAIN LARGE SPROCKET 590929 EN 5009342 aa CHAIN SMALL SPROCKET 9530336 CHAIN MASTER LINK D00935 aa CHAIN LINK jp 10 PLASTIC WATER TANK 1 930278 CHAIN ROLLER 5302 9 CHAIN LINK OFFSET 5 8 930280 idis CHAIN STRAIGHT 5 8 930340 EN EXTENSION CHAIN 29299 401 CABLE PARKING 172102 2822 ELEMENT AC DUAL Bono 9807955846 SPARK PLUG 176202 7023 CAP FUEL TANK Taie 1762ZE2W01 FILTER FUEL TANK 35111880003 KEY IGNITION R2000H RIDE O
15. PAGE 51 HONDA GX240K1QAE2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 52 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NAME QTY REMARKS 1 16271ZE2000 GASKET ELBOW 1 2 17210ZE2822 ELEMENT AIR CLEANER DUAL INCLUDES ITEMS W 3 172182 2505 FILTER 1 5 172312 9820 COVER AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 8 172382 2310 COLLAR AIR CLEANER 2 9 172392 1000 COLLAR AIR CLEANER 1 10 17410ZE2020 ELBOW COMP AIR CLEANER INCLUDES ITEMS W 13 90325044000 WINGNUT TOOL BOX SETTING 2 14 90009ZE2003 BOLT WASHER 6 X 22 1 15 9405006000 NUT FLANGE 6 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 53 HONDA GX240K1QAE2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY m af e9U PAGE 54 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 ASSY R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 55 PART NO 14100ZE2W01 144102 2013 144312 2010 144412 2000 144512 1013 145682 1000 147112 2000 147212 2000 147512 2003 147712 2000 147732 2000 147812
16. be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtaina Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designa
17. manualfor engine lubrication TABLE 5 R2000 LUBRICATION CHART ITEM OIL TYPE FREQUENCY Check daily before first start Maintain at cold mark Front Axle MP Weekly or equivalent Front Roller Pivot Mobil Grease MP Weekly Spindle or equivalent Front Roller Steering Mobil Grease MP Weekly Spindle or equivalent None needed Bearings are lifetime lubricated Sparingly once a day Rear Roller Bearings SAE 10 Drive Chains keep clean Hydrostatic Transmission 1 Even minute amounts of foreign matter will cause major damage If the reservoir screen is damaged it must be replaced immediately 2 The fluid will last under normal operating conditions for the life ofthe transmission If overheating or water contamination occurs the oil will change from its normal reddish color to black or milky and must be replaced To drain the fluid remove the plastic reservoir and the 3 8 16 hex head vent plug from the top of the cast iron body CAUTION The threads connecting the reservoir to the aluminum body are left handed Turn transmission upside down to drain 4 To refill reassemble the hex head vent plug and the plastic reservoir to the transmission Refill through the reservoir with clean fluid With the transmission control lever in full forward or reverse position rotate the input pulley several times to flush the internal mechanism of the transmission and re drain Refill throu
18. of the lever and push lever downward Transmission Control Lever Push the lever forward to make the roller travel in a forward direction pull the lever backward to make the roller travel in a reverse direction Maximum travel speed is 5 6 MPH 9 0 KPH Center position is neutral no travel Documentation Box Maintain and store at all times Operation Parts and Engine manuals in this box Operator s Seat A contoured seat that provides visibility of both front rear drum edges during operation NEVER start the roller unless seated in the operator s seat Water Tank Cap Remove filler cap and fill with clean fresh water Water tank capacity is 21 gallons 79 5 liters If water level is low add water as necessary Rear Lifting Point Attach a crane or suitable lifting device to this point when lifting of the roller is required Rear Scrapper This adjustable rear scrapper blade helps prevent the buildup of material between the drum and frame Rear Roller This roller is a 32 inch wide steel drum with beveled edges no vibration The beveled edges help prevent asphalt marring Front Lifting Point Attach a crane or suitable lifting device to this point when lifting of the roller is required Front Scrapper This adjustable rear scrapper blade helps prevent the buildup of material between the drum and frame Front Roller Water Plug Remove this plug to add water ballast to the front drum This plug is
19. of water to the gravity feed system Push the lever downward to stop the flow of water Front Roller This roller is split 28 inch wide steel drum with beveled edges no vibration The beveled edges help prevent asphalt marring Rear Roller Water Plug Remove this plug to add water ballast to the rear drum This plug is located on the chain side of the roller It is shown here for clarity only Tie Down Transport Points Attach a chain or suitable tie down device to these points when transporting of the roller is required TRANSPORT TIE DOWN POINT R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 19 R2000H ENGINE COMPONENTS Figure 5 Engine Controls and Components INITIAL SERVICING ENGINE The engine Figure 5 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions and details of operation and servicing 1 Fuel Filler Cap Fuel tank Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Fuel tank capacity is 1 59 gallons 6 0 liters Use unleaded gasoline For additional information refer to Honda engine owner s manual 6 rw Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to start the engine unti
20. repeatsteps 1 through 4 or consult the troubleshooting guide contained in this manual 6 Letthe engine warm for to 5 minutes before using roller Check for fuel and oil leaks and noises that would asso ciate with a loose guard and or covers 7 If necessary return the choke knob to the full OPEN position OPERATION 1 Release the parking brake by pushing down onthe parking brake lever RELEASE 4 PULL LEVER DOWN FIRMLY 2 make the roller move in forward direction move the transmission control lever forward as shown in Figure 15 Make sure lever is securely place into notch FORWARD REVERSE Figure 15 Traveling Forward 3 Thespeedoftherolleris directly proportional tothe amount of pressure being applied to the lever in each direction Travel speed is between 0 and 4 mph 6 4 kph The transmission control lever may be moved forward or reverse at any engine speed However it should not be moved rapidly as damage to the drive train may result gt Furtheradjustment of travel speed can be made by changing engine throttle setting Maximum speed is attained with maximum engine speed and full forward or reverse lever position Maximum power is attained with lever just out of neutral position and maximum engine speed WARNING Transmission control lever must be in neutral position when starting engine NEVER engage transmission abruptly because this plac
21. 00 GASKET EX PIPE 1 7 183552 2010 SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 10 90013883000 BOLT FLANGE 6X12 CT200 1 11 900502 1000 SCREW TAPPING 5 8 6 12 900552 1000 SCREW TAPPING 4 6 3 13 900504 1000 SCREW TAPPING 5X8 1 14 9405008000 NUT FLANGE 8MM 5 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 81 HONDA GX240K1QAE2 ENGINE PISTON ASSY PISTON ASSY PAGE 82 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE PISTON ASSY PISTON ASSY NO PART PART NAME QTY REMARKS T 1 130102 2013 RING SET PISTON STD 1 1 13011ZE2013 RING SET PISTON OS 0 25 OPTIONAL 1 1 13012ZE2013 RING SET PISTON 5 0 50 OPTIONAL 1 1 13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STANDARD INCLUDES ITEMS W 4 132002 2305 ROD ASSY CONNECTING US 0 25 OPT Leer INCLUDES ITEMS W 5 90001ZE8000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 83 HONDA GX240K1QAE2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY
22. 010803500 BOLT FLANGE 8 X 35 21 961006202000 BEARING RADIAL BALL 6202 22 961006206000 BEARING RADIAL BALL 6206 NA ANA DD R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 61 HONDA GX240K1QAE2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 62 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART PART NAME QTY REMARKS 2 13320ZE2601 CRANKSHAFT COMP Q jm INCLUDES ITEMS W 8 133512 2010 WEIGHT BALANCER 1 10 90745ZE2600 KEY 6 3 X 6 3 X 43 1 12 961006206000 BEARING RADIAL BALL 6206 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 63 HONDA GX240K1QAE2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 64 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PARTNO 1 12000ZE2844 2 15510ZE2043 3 16541ZE2010 3 16541ZE2010 6 90131896650 7 90446 1000 8 91201890003 9 91353671003 10 9405010000 11 9410912000 12 9425110000 13 957010601200 14 961006202000 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 65 PART NAME CYLINDER ASSY BALANCER OIL ALERT SWITCH ASSY OIL LEVEL SH
23. 02 530331 SPROCKET 72 1 104 500432 KEY SQUARE 3 8 X 50 1 105 330384 5 1 106 530332 PILLOW BLOCK BEARING 2 108 492395 SCREW 1 2 NC x 1 3 4 G5 4 110 621 WASHER 1 2 ESP 8 112 492584 NUT NYLOCK 1 2 NC 4 114 492471 SCREW ALLEN 3 8 NC X 1 2 2 116 530333 SPROCKET 12 SHAFT 1 118 492470 SCREW ALLEN 3 8 3 8 2 120 530335 CHAIN LINK EE USED WITH ITEM 124 122 530336 CHAIN MASTER LINK 1 USED WITH ITEM 124 124 24675 501 CHAIN SMALL SPROCKET 1 126 492486 SQUARE HEAD SCREW 3 8 NC X 1 3 4 1 128 1456 HEX 3 8 2 130 530337 PLATE SUPPORT TENSION 1 132 509165 SCREW HEX 1 2 x 2 1 4 G5 2 134 621 WASHER 1 2 ESP 2 135 6109160 NUT 1 2 G5 1 136 6109180 WASHER LOCK 1 2 2 138 492397 SCREW 1 2 NC X 2 1 2 G5 1 140 330338 SPROCKET 15 TEETH IDLER 1 142 530339 SPACER TENSION 1 144 492584 NUT NYLOCK 1 2 NC 1 146 490166 BOLT HHCS 3 8 X 3 1 2 G5 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 47 R2000H TRANSMISSION ASSY TRANSMISSION ASSY NS d 3 2 SE 35 K A 80 4 2 1 09 g gt WA X PA S L NOTES INCLUDED WITH TRANSMISSION ITEM 32 PAGE 48 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H TRANSMISS
24. 16854ZH8000 RUBBER SUPPORTER 107MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE2010ZA TANK COMP FUEL NH1 MC KINLEY WHITE 1 5 17620ZH7023 CAP COMP FUEL ER INCLUDES ITEMS W 176312 7003 GASKET FUEL FILLER 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 14MM 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360M BULK HOSE FUEL 4 5X3000 4 5X222 1 14 9500202080 TUBE B8 2 15 957010802500 BOLT FLANGE 8X25 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 73 HONDA GX240K1QAE2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 74 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME Q 1 30500ZE2023 COIL ASSY IGNITION 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 5 31511ZE2000 CLAMP WIRE 6 31512ZE2000 GROMMET WIRE 7 8 REMARKS 316302 2841 COIL ASSY CHARGE 36101ZE1010 WIRE STOP SWITCH 370MM 9 361032 1000 HOLDER STOP SWITCH WIRE 10 90013883000 BOLT FLANGE 6X12 11 90015883000 BOLT FLANGE 6 28 12 90017883000 BOLT FLANGE 6X32 NN R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 75 HONDA GX390K1QAE2 STARTER MOTOR ASSY STARTER MOTOR ASSY PAGE
25. 367 SCREW 5 16 3 5 503736 SPACER 2 6 EM923023 WASHER 5 16 3 8 2105164 HEX NUT 5 16 18 3 10 29299 401 CABLE PARKING BRAKE 1 12 530342 ADJUSTABLE YOKE 1 14 530343 CLEVIS PIN 3 8 1 16 509074 COTTER PIN 3 32 1 18 530344 CLEVIS PIN 1 2 2 20 2219 COTTER PIN 1 8 2 22 530345 SUPPORT PIVOT LEVER 1 24 6109180 WASHER 1 2 2 26 981635 SCREW 1 2 13 NC x 1 2 28 490952 SNAP RING 1 30 530346 LEVER PIVOT 1 32 530347 BRACKET BRAKE 1 34 29298 001 BRAKE BAND 1 36 EM492566 NUT 5 16 24 NF 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 37 R2000H STEERING ASSY STEERING ASSY OG PAGE 38 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H STEERING ASSY STEERING ASSY NO PART NO PART NAME QTY REMARK 2 19113 001 CAP 1 4 492570 HEXNUT 5 8 1 6 EM923348 FLATWASHER 5 8 2 8 EM923023 WASHER 5 8 1 10 24182 001 STEERING WHEEL 1 12 530273 STEERING POST 1 14 24175 001 REAR ROLL 1 16 530275 ROLL PIN 1 18 24586 001 FLANGE BEARING 1 20 0202 SCREW 5 16 18 x 1 4 22 EM923023 WASHER 5 16 4 24 2105164 HEXNUT 5 16 18 4 26 223871 SCRAPER SPRING 1 28 916019 GREASE FITTING 3 30 530283 SCREW 5 8 2 32 923348 WASHER 5 8 1 34 530284 WASHER 5 8 1 36 530286 BRONZE WASHER 1 38 530287 SPINDLE PIN 1 40 530288 SPINDLE PIN 1 42 EM963055 SCREW
26. 76 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 STARTER MOTOR ASSY NO PARTNO 1 31204ZA0003 2 312172 2003 3 312142 2003 4 312102 2003 5 312112 2003 312122 2003 7 312132 2003 8 312152 2003 312182 3003 10 312192 2003 12 312312 2003 13 312322 2013 14 312332 2003 15 901104 2003 16 916014 2003 17 900072 2003 18 938920503208 19 9407006080 20 957010804000 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 77 HONDA GX390K1QAE2 STARTER MOTOR ASSY PART NAME CONTACTOR ASSY ARMATURE CLUTCH OVERRUNNING MOTOR UNIT STARTER BRACKET CENTER BRACKET FRONT GEAR DRIVE PINION BRUSH YOKE SPRING BRUSH RETURN HOLDER BRUSH WIRE WATER COVER INSULATOR SCREW WASHER 4X6 GASKET BOLT WASHER 5X14 SCREW WASHER 5X3 NUT WASHER 6MM BOLT FLANGE 8X35 A D PE KH REMARKS INCLUDES ITEMS W HONDA GX240K1QAE2 CONTROL BOX ASSY PAGE 78 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 CONTROL BOX ASSY NO 1 316102 285428 2 316122 2003 3 316142 2003 4x 31615ZE2003ZB 5 31700124003 32127738700 7 321972 1003 8x 32902892003 9 351002 2842 10 35111880003 11 361032 1000 12 38240 5 840 13 38250ZA8701 14 875292 2811 15 90013883000 16
27. 8 69 Flywheel Asssembly 70 71 Fuel Tank Asssembly 72 73 Ignition Coil Asssembly 74 75 Starter Motor Assembly 76 77 Control Box 78 79 Muffler 55 80 81 Piston 82 83 Recoil Starter 84 85 Engine Labels Lampen 86 87 Terms and Conditions of Sale 88 NOTE T2 Specification and m part number are 4 subject to change 1 5 Without notice PAGE 4 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only Order parts on line using Multiquip s SmartEquip website View Parts Diagrams Order Parts Print Specification Information Goto www multiquip com and click on Parts to log in and save p com Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 Order via Phone tigu Dealer Account Number Dealer Name and Address Shipping Address if different than billing address Return Fax Number Applicable Model Number
28. AFT GOVERNOR ARM SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER 8 2 X17X0 8 OIL SEAL 30X46X8 O RING NUT FLANGE 10 WASHER DRAIN PLUG 12MM PIN LOCK 10 BOLT FLANGE 6X12 BEARING RADIAL BALL 6202 QTY REMARKS 1 po AN INCLUDES ITEMS W x HONDA GX240K1QAE2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 66 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PARTNO PART NAME QTY REMARKS 1 12200ZH9000 CYLINDER HEAD COMP sssr INCLUDES ITEMS W 2 122042 2306 GUIDE VALVE OS OPTIONAL 1 3 122052 2305 GUIDE EX VALVE OS OPTIONAL 1 4x 122162 2300 VALVE GUIDE 1 5 122512 2800 GASKET CYLINDER HEAD 1 6 123102 2020 COVER HEAD 1 F 123912 2020 GASKET CYLINDER HEAD 1 8 147752 2010 SEAT VALVE SPRING 1 10 900142 2000 BOLT 1 11 900422 2000 BOLT STUD 8X123 2 12 92900080320E BOLT 2 STUD 8X32 2 13 90441ZE2010 WASHER COMP HEAD COVER 1 14 9430112200 PIN A DOWEL 12X20 2 15 950051100130M BULK HOSE VACUUM 11X1000 11X100 1 16 957011008000 BOLT FLANGE 10 80 4 17 9807955846 SPARK PLUG BPR5ES 1 17 9807955855 SPARK PLUG W16EPR U DENSO OPTIONAL 1 17 9807956855 SPARK PLUG W20EPR U DENSO 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL R
29. ARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION You CAN be injured if you do not follow directions Potential hazards associated with MQ R2000H vibration roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases sd amp Engine exhaust gases contain poisonous NE carbon monoxide This gas is colorless and arg odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air FIN Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operat
30. CATIONS ROLLER Table 1 R2000 Roller Specifications Front 28 in 711 mm Rolling Width Rear 32 in 813 mm Front 20 in 508 mm Roll Diameter Rear 24 in 610 mm RH 3 25 in 83 mm Ground Clearance LH 9 in 229 mm RH 3 25 in 83 mm LH 1 75 in 44 mm 21gallons 177 5 79 5 liters 80 5 Kg 15 15 gallons 250 Ibs 56 8 56 8 liters 114 Kg 51 gallons 427 Ibs 193 liters 194 Kg 5 6 mph max forward and reverse Mechanical Chain Drive V belt driven hydrostatic transmission chain drive to rear roll Parking Brake Band mechanical actuation Electrical System 12 DC neg ground Battery Type Size Group 24 G2 40 Amp Hours Battery Dimensions 9 25 x 7 x 7 in 23 5 17 8 x17 8 cm PAGE 6 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 rj Overhang 1 1 R2000H SPECIFICATIONS ENGINE Table 2 Engine Specifications HONDA GX240K1QAE2 Air cooled 4 stroke Single Cylinder Horizontal Shaft Gasoline Engine 2 9 in x 2 3 in Bore X Stroke 73 mm x 58 Displacement 14 81 cu in 242cc Max Output 7 1 H P 3600 R PM Fuel Tank Capacity 1 59 U S gal 6 liters Fuel Unleaded Automobile Gasoline Lube Oil Capacity 1 16 U S gt 1 1 liters Speed Control l Method Centrifugal Fly weight Type Dimens
31. EMARK 1 530296 BEARING 2 2 492390 SCREW 7 16 8 3 505081 HEXNUT 7 16 8 4 530297 FRONT ROLL UNIT 1 5 24194 001 SPROCKET 70 TOOTH 1 6 530298 SCREW HEX 5 8 4 969023 5 8 4 8 491214 PIPE PLUG 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 45 R2000H DRIVE SYSTEM ASSY DRIVE SYSTEM ASSY NOTES SEE TRANSMISSION ASSY 32 INCLUDED WITH ENGINE ITEM 2 PAGE 46 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H DRIVE SYSTEM ASSY DRIVE SYSTEM ASSY NO PARTNO PART NAME QTY REMARKS 2 GX240K1QAE2 HONDA GX240K1QAE2 1 4 492554 NUT HEX 3 8 4 6 492378 BOLT 3 8 x 1 3 4 G5 4 8 512193 WASHER FLAT 3 8 7 9 502571 CLIP 1 10 0166 WASHER LOCK 3 8 4 12 530311 PULLEY ENGINE 6 1 14 492467 SCREW 5 16 3 8 2 16 503837 V BELT 43 1 18 530312 PULLEY PUMP 5 1 19 513489 SCREW SET 1 4 x 3 8 2 20 530313 WASHER 1 4 FAN SECURING 2 22 492256 SCREW ALLEN HEAD 1 4 x 1 20 NC 1 24 530314 SCREW ALLEN HEAD 1 4 x 1 28 NF 1 26 210402 WASHER LOCK 1 4 2 28 530315 FAN BLADE 1 30 491759 KEY WOODRUFF 1 8 x 1 2 2 72 530326 DRIVE GEAR 10 TRANSMISSION 1 74 255061 SCREW SET 1 4 NC x 1 4 2 86 29344 501 CHAIN LARGE SPROCKET 1 88 530329 CHAIN MASTER 1 66 USED WITH ITEM 86 1
32. ERAL SAFETY DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job well due to fatigue illness or taking medicine SEG V NEVER operate this equipment when not feeling NEVER operate this equipment under the influence or drugs or alcohol E Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the roller RULES FOR SAFE OPERATION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts 10 cool before servicing engine or pump HOT DO NOT TOUCH LET COOL E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this roller requires an adequate free flow of cooling air Never operate the roller in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the roller or engine and
33. ETOR SCREW THROTTLE STOP NOZZLE MAIN COLLAR SET O RING INSULATOR CARBURETOR SPACER COMP CARBURETOR GASKET CARBURETOR GASKET INSULATOR LEVER COMP CHOKE STD LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 82 OPTIONAL JET MAIN 85 OPTIONAL JET MAIN 88 JET SET PILOT 40 CHAMBER SET FLOAT QTY 1 1 1 1 1 1 1 LI k k c la cla gt REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W m INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX240K1QAE2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 58 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 CONTROL ASSY NO PARTNO 2 165512 2000 3 16555ZE2000 4 16561ZE2000 5 165622 2000 8 16570ZE2W20 10 16571ZE2W00 11 16574 1000 102 1065752 2 00 13 16576891000 14 165782 1000 15 165812 21100 16 16584883300 17 106592883310 19 90013883000 20 90015ZE5010 21 901145 0000 24 93500050280 26 93500050160 27 9405006000 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 59 HONDA GX240K1QAE2 ENGINE CONTROL ASSY PART NAME ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN CONTROL ASSY
34. EV 6 11 29 10 PAGE 67 HONDA GX240K1QAE2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 68 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZA COVER COMP FAN R8 BRIGHT RED 1 3 19631ZE2D00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 6 9 1 90013883000 BOLT FLANGE 6X12 CT200 90684ZA0601 CLIP WIRE HARNESS R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 69 HONDA GX240K1QAE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 70 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28450ZE2W11 PULLEY COMP STARTER SCREEN GRID 1 6 31100ZE2832 FLYWHEEL COMP 1 7 902012 00 NUT SPECIAL 16MM 1 8 907412 2000 KEY SPECIAL WOODRUFF 25 18 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 71 HONDA GX240K1QAE2 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 72 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 HONDA GX240K1QAE2 ENGINE FUELTANK ASSY FUEL TANK ASSY NO PARTNO PART NAME QTY REMARKS 1
35. ION ASSY TRANSMISSION ASSY NO PARTNO PART NAME QTY REMARKS 30 EM491759 KEY WOODRUFF 1 8 x 1 2 2 32 510971 PUMP HYDROSTATIC 1 33 505832 LEVER FREE FLOW RELIEF 1 34 963064 SCREW 3 8 NC x 3 1 2 G5 16 NC 3 36 504679 WASHER FLAT 3 8 4 38 EM969013 NUT LOCK 3 8 4 40 530316 SHIFT ARM ASSY 1 44 969012 NUT NYLOCK 3 8 16 NC 1 46 492357 BOLT G8 1 48 492596 WASHER FLAT 1 4 2 50 530320 SPACER 1 52 2101428 NUT NYLOCK 1 4 NC 20 1 54 530321 SHIFT ARM EXTENSION 1 56 EM969013 NUT HEX 3 8 NC 2 58 530322 ADJUSTMENT 1 60 530323 BALL JOINT 1 62 530324 SPRING COMPRESSION 1 64 3019092 WASHER FLAT 3 8 5 66 530325 SNAP RING 1 68 EM923023 WASHER FLAT 5 16 1 70 2105164 NUT NYLOCK 5 16 1 78 2101402 WASHER LOCK 1 4 2 80 516487 BALL JOINT 2 82 6904 NUT HEX 1 4 28 4 84 24556 001 ROD ADJUSTMENT 1 90 15081 HAND GRIP 1 92 530330 SHIFT HANDLE 1 94 EM963692 SCREW HEX 1 2 NC x 1 1 2 05 1 96 504322 WASHER FLAT 1 2 5 2 98 6109180 WASHER LOCK 1 2 1 100 492584 NYLOCK 1 2 1 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 49 WATER SYSTEM ASSY R2000H WATER SYSTEM ASSY gt Q gt a lt gt lt o LU a a Lu a 22 Me a CN a LO LLI lt a
36. N STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 33 R2000H NAME PLATE AND DECALS NAME PLATE AND DECALS REAR ROLLER PAGE 34 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H NAME PLATE AND DECALS NAME PLATE AND DECALS NO PARTNO PART NAME REMARK 1 514538 DECAL R2000H LEFT 1 2 514420 DECAL MQ R2000H RIGHT 1 3 513688 DECAL MQ 1 511740 DECAL MULTIQUIP 1 5 514423 DECAL ECONO ROLL 2 6 214419 DECAL PARKING BRAKE 1 7 514421 DECAL COVER WARNING 1 8 514427 DECAL SPRINKLERS 1 9 511738 DECAL SLOPE WARNING 1 10x 491999 DECAL GREASE 5 11 513393 DECAL LIFT POINT 4 12 513698 DECAL WATER TANK CAP 1 13 34536 DECAL OWNERS MANUAL 1 14 13118 DECAL POWDER COATED 1 15 511739 DECAL CAUTION OPERATION 1 16 513764 DECAL SHIFT LEVER 1 17 514418 DECAL STEERING WHEEL 1 18 PLATE SERIAL NO CONTACT PARTS DEPT 19 514424 KIT R 2000 DECAL INCLUDES ITEMS W R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 35 R2000H ASSY BRAKE ASSY PAGE 36 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H ASSY BRAKE ASSY NO PARTNO PART NAME 2 18057 LEVER PARKING BRAKE 1 4 492
37. OPERATION AND PARTS MANUAL MULTIQUIP MODEL R2000H RIDE ON STATIC ROLLER Honda GX240K1QAE2 ENGINE Revision 6 11 29 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 NOTES R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 3 TABLE OF CONTENTS Multiquip R2000H Ride On Static Roller Proposition 65 Warning saa 2 Table Of Contents 4 Parts Ordering 5 Specifications Roller 6 Specifications Engine 7 DIMENSIONS a unu 8 Safety Message Alert Symbols 9 10 Rules For Safe Operation 11 13 Operation and Safety Decals 14 General Information 15 16 Roller Components 18 19 Engine Components eC 20
38. SCREW 1 4 6 58 503740 HINGE 2 60 2101428 NUT HEX 1 4 12 62 492355 HEX SCREW 1 4 20 x 1 2 6 64 29057 BOX DOCUMENT 1 66 492356 BOLT 1 4 x 3 4 2 68 492596 WASHER FLAT 1 4 4 72 34516 PLATE SERIAL NUMBER I TER CONTACT PARTS DEPT W MODEL amp SERIAL NO 74 491757 RIVET 1 8 2 78 530463 FLOOR PLATE ALUMINUM 1 80 506158 BOLT 5 16 3 4 4 82 2105164 5 16 4 84 530464 GUARD FRONT 1 94 505186 CUSION RUBBER 2 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 41 R2000H BATTERY ASSY BATTERY ASSY PAGE 42 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H BATTERY ASSY BATTERY ASSY NO PARTNO PART NAME 1 530372 BATTERY CABLE POSITIVE 1 2 530373 BATTERY CABLE NEGETIVE 1 3 507590 BATTERY 12V 1 4 506151 CLAMP BATTERY 2 5 3019092 WASHER 3 8 2 6 492379 SCREW 3 8 2 506266 BATTERY TERMINAL p RED 8 505624 BATTERY TERMINAL COVER EEE BLACK R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 43 R2000H REAR DRUM ASSY REAR DRUM ASSY lt or FRAME Q PAGE 44 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H REAR DRUM ASSY REAR DRUM ASSY NO PARTNO PART NAME QTY R
39. an vented air environment to avoid risk of a dangerous concentration of combustible gases 6 ALWAYS wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing 7 ALWAYS recharge the battery in an vented air environment to avoid risk of a dangerous concentration of combustible gases 8 case the battery liquid dilute sulfuric acid comes in contact with clothing or skin rinse skin or clothing immediately with plenty of water 9 Incase the battery liquid dilute sulfuric acid comes in contact with your eyes rinse eyes immediately with plenty of water then contact the nearest doctor or hospital and seek medical attention CAUTION If your clothing or skin comes in contact with the battery acid immediately wash off with running water and get medical attention Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well Figure 22 If necessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL TO LOW Figure 22 Battery Fluid Levels PAGE 28 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 86 11 29 10 R2000H PREPARATION FORLONG TERM STORAGE Roller Storage For storage of the roller over 30 days the following is recommended Drain the fuel tank completely add STA BIL to the fuel e Runthe engine un
40. e proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is
41. e the engine fuel valve lever Figure 20 in the OFF position 7 Topreventthe rollerfrom moving place chock blocks under each roller drum 8 Clean the entire roller with warm water and mild soap SOON close attention to the scrapper bar and spray bar holes making sure that no dirt or debris is present Dirt and debris Figure 18 Transmission Control Lever Neutral can cause the sprinkler system to get clogged 4 Placetheparking brake lever Figure 19 inthe set position Emergency Shut Down This will lock the rear roller drum in place and prevent the 1 Turn the ignition key Figure20 to the OFF position roller from moving Whenever the operator s seatis vacated place the transmission lever in neutral and setthe parking 2 Place the engine fuel valve lever Figure 11 in the OFF brake position R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 25 R2000H MAINTENANCE Read carefully and follow the maintenance instructions in this section Always check the engine and transmission lubrication before using the roller WARNING Before servicing or performing maintenance make sure that the engine is off the parking brake is on the transmission control lever is in the neutral position and the spark plug is disconnected and secured away from the spark plug Lubrication Refertothelubrication chartbelow for properlubrication ofroller Follow the engine s manufacturer
42. en wear of the side bars rollers or sprockets become noticeable they should be replaced promptly Clean all dirt from the chain with solvent and re oil lightly Drive Chains Tension Adjustment 1 Move the roller slowly inthe reverse direction until the slack side of the chain is toward the rear of the roller Put the control lever in the neutral position and shut the engine off and apply parking brake Loosen the two bolts that hold the idler plate forward into the chain using a pry bar Retighten the two mounting bolts Startthe engine and move the roller in the forward direction 5 to 10 feet Move the control lever to the neutral position and turn the engine off Properchaintension is approximately 0 2 to 0 4 inch deflec tion with approximately 5 lbs of force applied to the center of the span between the sprockets toward the front of the roller If the tension is still incorrect readjust R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 27 R2000H MAINTENANCE Transmission V Belt Adjustment 1 Keep pulleys clean and properly aligned using a straight edge Correct belt tension is essential forthe transmission to work properly and efficiently and for the longevity of the belt 2 Use a belt tension tester to check the belt tension Apply the loadto the V belt at the center of the span between the pulleys The belt deflection should be approximately
43. es multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin O multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is IVIL MULTIQUIP
44. es unnecessary high loads on all drive line components WARNING The parking brake must be used to hold the roller in the stopped condition The transmission system will not hold the roller in stopped condition To slow or stop roller move the transmission control lever toward the neutral position If roller still cannot be slowed or stopped using the hydraulic braking sys tem use the parking brake to slow and then stop the roller PAGE 24 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H OPERATION Water Sprinklers Control 1 Ifthe application requires the wetting ofa surface open the water valve located atthe bottom ofthe roller floor SET Figure 16 to spread the proper amount of water onto the roller drum atthe desired rate that will wet both the front PUL PULL LEVER and rear rollers UP FIRMLY WATER ON Figure 16 Water Sprinkler Valve ON Figure 19 Parking Brake Lever Set 5 Turn the ignition key Figure X to the OFF position remove Normal Shut Down key Store key in a safe place 1 Place the engine throttle lever in the idle position Let the engine idle for 3 5 minutes 2 Ifthe water valve is open close it Figure17 gr OFF Figure 17 Water Sprinkler Valve OFF 3 Place the transmission lever Figure 18 in the neutral position Figure 20 Ignition Switch OFF 6 Plac
45. ge to the roller in the event of a roll over ALWAYS operate the roller up and down hills rather than from side to side For safe operation hillside slopes should not exceed 15 degrees 27 grade See Figure 2 below MAXIMUM SLOPE Figure 2 Recommended Slope R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 15 R2000H GENERAL INFORMATION Tipping Rollovers In the event the roller does tip over if at all possible try to shut NEVER operate the roller on side slopes Figure 3 The down the engine by turning the ignition key to the OFF position possibility exist that the roller could tip over roll over thus Extreme care must be taken to prevent damage to the engine causing bodily harm even death and serious damage to the When the roller has been tipped over oil from the engine equipment crankcase can flow into the combustion chamber which can severely damage the engine the next time it is started IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion DO NOT OPERATE chamber SIDE TO SIDE CAUTION prevent damage to the engine after rollover the roller must NOT be started NEVER start a roller after a rollover CONTACT your nearest authorized Multiquip dealer for instructions or servicing ROLL OVER WARNING This roller is intended to be used on flat surfaces only DO NOT use this r
46. gh the reservoir with an approved transmission fluid 5 Priorto running the roller the transmission fluid level should not be above the cold mark Overfilling reduces the expan sion are in the reservoir and fluid will spill out at operating temperatures 6 Proper cooling is essential to both the performance and life ofthe transmission Cooling is dependent on the fan and the fins on the body Keep the fan tightened and replace it if the blades become broken Keep the cooling fins clean WARNING Cleaning the transmission with high pressure water spray or live steam may force water into the reservoir few drops of water in the system will result in excessive oil expansion loss of oil through the vent hole in the reservoir and a loss of power at operating temperature A shield or cover should be placed over the reservoir cover during cleaning operation or in other situations where water maybe introduced into the unit PAGE 26 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H MAINTENANCE Transmission Control Lever Adjustment If the roller tends to creep when the control lever is in neutral perform the following Refer to Figure 21 for location of compo nents TRANSMISSION ARM GUIDE TUBE ROD 10 END OF LINK ROD COTTER PIN Figure 21 Control Lever Adjustment Points Place the unit where there is ample clearance fore and aft Open the cover place the contr
47. ion 14 0 x 16 9 x 16 1 in LxWxH 355 x 430 x 410 mm Dry Net Weight 55 1 Ibs 25 Kg R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 7 R2000H DIMENSIONS REAR ROLLER Figure 1 R2000H Roller Dimensions TABLE 3 DIMENSIONS B Overall With 37 in 940 mm rene teh mm Wheel Base Length 50 in 1270 mm PAGE 8 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H SAFETY MESSAGE ALERT SYMBOLS FORYOUR SAFETY ANDTHE SAFETY OF Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Operation and Parts Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model R2000H Static Roller Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this roller ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one ofthree words DANGER W
48. ions Never operate the engine with heat shields or heat guards removed A 28 A Rotating Parts NEVER equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 9 R2000H SAFETY MESSAGE ALERT SYMBOLS A Respiratory Hazard A Accidental Starting OFF ALWAYS place the engine ON OFF switch in 20 the OFF position and remove the ignition key when the machine is not in use 4 A Equipment Damage Messages ALWAYS wear approved respiratory protection A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your roller other property or the ALWAYS wear approved eye and hearing protection This roller other property or the surrounding environment could be damaged if you do not follow instructions PAGE 10 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 DANGER Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipmentis for industrial use only The following safety guidelines should always be used when operating the R2000H Roller GEN
49. l the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner Prevents dirt and other debris from entering the air intake system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter filter in need of replacement will allow dirt to enter the engine causing rapid engine wear Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Ignition Switch Use this switch to start and stop the
50. located on each side of the split front roller Front Roller Zerk Fitting Grease this fitting as recommended in the maintenance section of this manual Steering Zerk Fitting Grease this fitting as recommended in the maintenance section of this manual 16 Access Panel Lift this panel to gain access to the transmission assembly and battery Transmission This roller uses a hydrostatic pump which provides hydraulic pressure to the hydraulic drive system Fill the pump reservoir with hydrostatic transmission fluid Fill with Mobil 300 GM Dextron B or Ford MCZ 41A type transmission fluid Free Wheel Engagement Pin The hydrostatic transmission is equipped with a free wheel engagement pin which when actuated allows the oil to circulate freely within the roller thereby permitting the roller to be moved without the engine running This engagement pin is only to be used in the event the roller is disabled This pin is located on the side of the hydrostatic transmission underneath the acess cover It is actuated by pushing the pin inward and placing the locking clip over the pin to keep it in place Battery Provides 12VDC to the electrical system Replace only with recommended type battery see specification Table 1 Sprinkler Valve Lever A gravity feed spray bar is provided on the front and rear of the roller for the wetting of the roll for asphalt pavement Pull upward on the lever to start the flow
51. may cause injury to people and property Remember the rollers engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine explosive atmosphere or near D combustible materials An explosion or fire could result causing severe bodily harm or even death Refer to the Honda Engine Owner s Manual for engine technical questions or information E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to Manufacturer does not assume responsibility for any accident due to equipment modifications H NEVER operate the roller in an E Topping off to filler port is dangerous as it tends to spill fuel the equipment and or injury to user may result R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 11 RULES FOR SAFE OPERATION NEVER Run engine without air cleaner Severe engine damage may occur M ALWAYS read understand and follow procedures in Operator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller ALWAYS store e
52. n set to ensure optimum operating speeds sections have been read and understood THROTTLE LEVER 1 Sit down in the operator s seat 2 Before starting engine make sure the immediate area is free of obstructions and debris that may lay in the roller s path 3 Make sure that the roller s transmission control lever Figure 10 is placed in the neutral position Figure 12 Throttle Lever The CLOSED position of the choke lever enriches the fuel mixture for starting a COLDengine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine POSITION 3 Place the Choke Lever Figure 13 in the CLOSED osition Figure 10 Transmission Control Lever NEVER operate the roller with the CHOKE LEVER access cover open Keeping the cover closed will prevent dirt and debris from entering into the transmission and drivetrain assemblies ALWAYS keep the access cover closed for normal operation Starting the Engine 1 Place the engine fuel valve lever Figure 11 to the position Figure 13 Choke Lever Figure 11 Engine Fuel Valve Lever R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 23 R2000H OPERATION 4 nserttheignition key into the ignition Figure 14 place key inthe start position when engine starts release key Figure 14 Ignition Switch 5 does notstart
53. nnection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 88 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 NOTES R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 89 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 537 1173 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sal
54. of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 12 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 RULES FOR SAFE OPERATION Loading and Transporting DANGER DANGER ALWAYS LOAD AND UNLOAD THE ROLLER ON LEVEL HARD GROUND OR PAVEMENT Serious injury or death can result from improper loading lifting or unloading Use extreme caution The roller has an operating weight of approximately 2 063 lbs 938 Kg Use lifting equipment capable of lifting this weight ALWAYS check the roller s lifting hooks Before lifting or transporting the roller lock the frame with the locking bar that is provided Make sure the hooks are secure and tight before lifting the machine When driving the roller onto a transporting vehicle or trailer use ramps or other suitable material of sufficient strength to support the roller M Remove mud oil ice snow or any other slippery materials from the ramps and bed of the vehicle to avoid accidents After loading apply the parking brake Use a chain binders or other suitable means to firmly secure the roller before transporting Only use the lifting points for the roller that are clearly marked as lifting point NEVER a
55. ol lever to neutral position and remove cotter pin from rod Start engine and allow to run at idle speed Move control lever in reverse until roller just starts to move backwards Carefully hold the control lever in place and turn the engine off Without disturbing setting of controllever transmission arm add washers on rod between cotter pin hole and grid tube and replace cotter pin Return control lever to neutral position Check position of guide tube rod in arm slot If not centered remove end of link from arm loosen lock nuts adjust length by screwing ends in or out until ball stud drops in arm in centered position Tighten all nuts Restart engine and make suretransmission output sprocket does not move at all engine speeds Brake Adjustment 1 The brake should be adjusted so that it takes 70 5 Ibs of force applied at the end of the lever to fully actuate it To adjust brake turn the knob located at the top of the brake lever clockwise toward the operator to tighten the brake Turn the knob counterclockwise away from the operator to loosen the brake Steering Adjustment 1 The roller chain of the steering mechanism must be kept clean lightly oiled and properly tensioned Adjust the turnbuckle to allow 1 16 deflection to the slack side of the chain when in the straight position Drive Chains 1 3 The drive chains must be kept clean lightly oiled and properlytensioned Wh
56. oller near open trenches hollow spaces or rocks that be below surface Figure 3 Tipping Rollover NEVER operate the roller on side slopes The roller may tip over causing injury to personnel and severe damage to the equipment DANGER This roller is not offered with Rollover Protection Structure ROPS The possibility exists of the roller tipping over causing severe bodily harm even death if side side operation is used Figure 3 DO NOT use this roller for side to side applications PAGE 16 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 NOTE PAGE R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 17 R2000H ROLLER COMPONENTS poe Figure 4 Roller PAGE 18 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H ROLLER COMPONENTS 1 10 11 12 13 14 15 Engine R2000H ride on roller uses 7 1 Honda GX240K1QAE2 air cooled 4 stroke single cylinder gasoline engine This engine uses unleaded gasoline Steering Wheel Use this wheel to steer the roller Parking Break Lever Pull the lever upward to set the parking break To release the parking break press and hold the button on top
57. ore operating the roller make sure that personnel and obstacles are free from the rollers path Serious injury or even death can result The forward reverse control lever operates the hydrostatic pump which governs the roller speed and direction of travel The speed in which movement of this lever is made is directly related to the amount of pressure that is applied to the travel lever in each direction Travel speed is infinitely variable from 0 to 4 mph The neutral position of this lever will cause the roller to stop A Danger NEVER stand under or get onto the roller while itis being lifted or moved CAUTION ONLY use approved certified lifting devices capable of lifting at least 4 000 Ibs 1 814 Kg CAUTION When lifting of the roller is required only use the provided lifting eyes to lift the roller Using other sections of the roller for lifting purposes may cause severe damage to the roller gt DO NOT operate this roller on slippery or wet surfaces A Danger This roller is not offered with a Rollover Protection Structure ROPS The possibility exists of the roller tipping over causing severe bodily harm even death if side side operation is used Figure 3 DO NOT use this roller for side to side applications OPERATING ON SLOPES Special care must be taken when operating the roller on hills or slopes There exist the possibility of serious injury to the operator and severe dama
58. pply chains through the articulating section of the roller The chain could cause damage by scoring the hydraulic steering cylinder NEVER stand below roller when it is being lifted DANGER DO NOT allow personnel to stand under or near any suspended machine Serious injury or death may result Emergencies E ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit FIRST AID KIT in emergencies always know the location of the nearest phone or keep phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Tes FIRE DEPARTMENT R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 13 OPERATION AND SAFETY DECALS Machine Safety Decals The R2000H static rolleris equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer 7 OWNER S MANUAL 511740 34536 513393 When working on slopes sidehill travel can cause Serious Injury or death 1
59. quipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children E DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees fahrenheit NEVER leave the roller unattended turn off engine and place parking brake lever in upright position CAUTION must always be observed while servicing this roller Rotating parts can cause injury if contacted DO NOT leave roller with engine running If the roller must be stopped on an incline grade remove the ignition key and place chock blocks not provided under the front and rear drums NEVER drive the roller on unshored trenches or near steep unsupported banks The vibration caused by the roller could cause cave in ALWAYS use extreme care when operating near obstructions on slippery surfaces grades and side slopes ALWAYS wear slip resistant safety shoes or boots Unauthorized equipment modifications will void all warranties When working on slopes avoid sidehill travel Operate up and down travel only Remember the danger of sliding on and or tripping on steep slopes is always present ALWAYS wear seat belts When malfunctions occur always remove the ignition key and place a DO NOT OPERATE sign in the operator s seat a malfunction occurs with the travel lever mechanism speed and direction will be impossible to control Immediately stop
60. sion when warm Do not overfill when cold Damaged reservoir Replace reservoir Loose vent bolt cover gaskets Tighten Bad control shaft seal Replace seal Bad shaft seal See dealer PAGE 30 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 TABLE 7 ENGINE TROUBLESHOOTING R2000H TROUBLESHOOTING ENGINE POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gaske
61. sition roller so that the hole is at the top The right side cover must be removed to fill the rear roller Replace plugs and side cover after filling Thirty gallons 250 lbs of water can be added to the front rollers and 51 gallons 427 lbs of water can be added to the rear roller 3 Protect water from freezing by adding antifreeze or draining water tank when not in use Use only clean water in water tank Battery Check A 12 volt DC battery Figure 9 is shipped dry and will require a proper electrolyte level for operation ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below Generally the RED cable will be connected to the positive terminal of the battery and the BLACK cable will be connected to the negative terminal of the battery POSITIVE NEGATIVE Le ME ww Figure 9 Battery WARNING If the battery cables are connected incorrectly electrical damage will occur causing damage to the roller s electrical circuits Pay close attention to the polarity of the battery when connecting the battery PAGE 22 R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 R2000H INITIAL STARTUP CAUTION 2 Rotate the throttle lever Figure 12 halfway between fast DO NOT attempt to operate the roller until the and slow for starting The engine governor speed is factory Safety General Information and Inspectio
62. t Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembl
63. ted receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 cases where item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior no
64. tice Price changes are effective on specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in co
65. til the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Drain water tank Clean the entire roller and engine compartment Remove battery and store it in cool dry place Cover the roller and place it a clean dry area that is protected from harsh elements Remove ignition key and store in a safe place R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 29 ms SYMPTOM R2000H TROUBLESHOOTING ROLLER TABLE 6 ROLLER TROUBLESHOOTING POSSIBLE PROBLEM SOLUTION Roller Won t Go Forward or Reverse Dump valve in Pull out dump valve Low fluid hydrostatic Fill with fluid Loose or broken belt Tighten belt or replace if necessary Broken control linkage Repair control linkage Low Power Engine not running properly Refer to engine troubleshooting and manual Slipping belt Tighten belt Water in transmission hydrostatic Purge and replace Transmission overheated hydrostatic Clean fins replace broken fan operate at lower speed setting Oil Leakage Cannot Rotate Input Shaft Damaged transmission See dealer m ww Able to Rotate Output Shaft Sul Damaged transmission See dealer Spillage Fill carefully Expan
66. ty decals Typical applications for this roller are driveways patch work and road repairs POWER PLANT The R2000H roller is powered by a Honda GX240K1QAE2 air cooled gasoline engine rated at 7 1 hp 3 600 rpm The engine features a side mounted muffler designed to direct engine exhaust away from the operator In the event of low oil this engine has a builtin oil alert system that will shut down if the engine oil level reaches an unsafe operating level SPRINKLER SYSTEM A21 gallon 79 5 liters water tank with a gravity feed spray is provided for wetting the roll for asphalt pavement rolling The water system is fully adjustable from the operator s position by adjusting the valve in the floor Water can be added to the front and rear rollers Thirty gallons 250 105 of water can be added to the front rollers 51 gallons 427 lbs to the rear roller Before starting an asphalt rolling job be sure all spray bar holes are clear of dirt or foreign matter and are working Always use clean fresh water in the water tank To prevent rust and foreign debris from clogging the spray bar holes drain and flush water tank and spray bars every 30 days LIFTING THE ROLLER When lifting of the roller is required attach a suitable hook or shackle to the lifting eye of the roller These lifting points 4 are marked by a lifting hook decal Make sure the lifting device is capable of lifting 4 000 Ibs 1 814 Kg DANGER Bef
67. y Spring spring failure Replace sprial spring R2000H RIDE ON STATIC ROLLER OPERATION AND PARTS MANUAL REV 6 11 29 10 PAGE 31 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PARTNO PART REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining th

Multiquip R2000H User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents