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Lincoln Electric RANGER IM612 User's Manual

1. C 2 Connection Diagrams for Accessories C 3 vii TABLE OF CONTENTS Page Mainte EE Section D Safety Precautiors c tae enden tete e et diit ende D 1 Routine Maintenance CRURA D 1 Engine Adjustments titu nt ege D 2 SIP RINGS TE D 2 delta id etes D 2 Engine Maintenance Components 2 0 D 2 Troubleshooting enee e ere trente etes Section E Safety Precautions 1 How to Use Troubleshooting Guide E 1 Troubleshooting Guide E 2 Wiring Diagram amp Dimension Print ss Section F Parts E Zeen RN DER Ys P314 Series 1 INSTALLATION TECHNICAL SPECIFICATIONS RANGER 8 DIESEL K1632 1 Make Model Ruggerini RD 201 Diesel Engine 30 75 in 781 1 mm Description 2 cylinder 4 Cycle Air Cooled Diesel w Direct Injection Diecast Aluminum Crankcase INPUT DIESEL ENGINE Speed RPM High Idle 3700 Low Idle 2200 Full Load 3500 Displacement 51 9 cu in 851 cc Horsepower 18 4 HP 3600 RPM RATED OUTPUT WELDER Welding Output Volts at Rated Amps Duty Cycle Max OCV 3700 RPM DC Constant Current 225 amps AC Constant Current 250 amps DC Constant Voltage 200 amps 25 volts 25 volts 20 volts OUTP
2. 5 K957 1 If the user adapts non Lincoln undercarriage he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment Some of the factors to be considered are as follows 1 Design capacity of undercarriage vs weight of Lincoln equipment and likely additional attach ments 2 Proper support of and attachment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placement of the equipment on the under carriage to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced INSTALLATION A 3 4 Typical conditions of use i e travel speed rough ness of surface on which the undercarriage will be operated environmental conditions likely mainte nance 5 Conformance with federal state and local laws 1 1 Consult applicable federal state and local laws regarding specific requirements for use on public highways PRE OPERATION ENGINE SERVICE A CAUTION READ and UNDERSTAND the engine operating and maintenance instructions supplied with this machine A WARNING Keep hands away from the engine muffler or HOT engine parts Stop the engine when fueling Do not smoke when fueling Do not overfill the fuel tank e Wipe up spilled fuel and allow the fumes to clear before starting the engine Keep sparks
3. 2016 16 11 21 Vrez 031 v60z 0731 HV 20 Q3M3IA NMOHS SIN3NOdWOD 1NOHJ 2579 TIV V N 401 Q3M3lA 2 HOLIMS 3405534 10 NOILVNINW LS3UWIN ONRIATS A 80108 VOD 40171934 39UH 1931118 dv NET a 002 1004 MEN 31119 1083105 DIE Es DIAGRAMS 3 98vH AML IVE RANGER 8 DIESEL gy SU OR zy Inu KH 03345 NIINI H9in 01nv 5 L oi vu 06 m UI TOHLNO ONTOS 9 ER 114100 135311 8 439NV4 1 LINCOLN E 2 8016 26 11 21 DIAGRAMS F 2 NISZ0 LHOIAH 60 61 HL9N31 SNOISN3NIG WAWIXVN 8 u39NVU NOISNAWIG RANGER 8 DIESEL LINCOLN 5 LELECTRIC NOTES RANGER 8 LINCOLN 5 Now Available 12th Edition The Procedure Handbook of Arc Welding With over 500 000 copies of previous editions published since 1933 the Procedure Handbook is considered by many to be the Bible of the arc welding industry This printing will go fast so don t delay Place your order now using the coupon below The hardbound book contains over 750 pages of welding information techniques and procedures Much of this material has never been included in any other book A must for all
4. SEMIAUTOMATIC FCAW AND MIG WELDING OPTIONS ACCES SORIES K449 LN 25 Includes internal contactor for across the arc operation no control cable Provides cold electrode until gun trigger is pressed Includes gas solenoid Remote control Receptacle Kit K892 1 and Remote voltage Control Kit K444 1 are required for voltage control at the feeder LN 7 Contactor Kit K240 is required Magnum Gun is required for gas shielded welding Innershield Gun is required for gasless welding RANGER 8 DIESEL LINCOLN 5 C 3 ACCESSORIES CONNECTION DIAGRAMS C 3 RANGER 8 LN 25 ACROSS THE ARC CONNECTION DIAGRAM WARNING ELECTRIC SHOCK cani kill Do not operate with panels open Disconnect NEGATIVE BATTERY LEAD before servicing Do not touch electrically live parts 6 PIN pru AMPHENOL SA TO WORK ELECTRODE MOVING PARTS can injure Keep guards in place Keep away from moving parts Only qualified personnel should install use or service this equipment OPTIONAL 444 1 REMOTE CONTROL LN 25 WIRE FEEDER y CLIP LEAD TO WORK B ELECTRODE CABLE N A WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION N B USE POLARITY SWITCH TO SET FOR DESIRED ELECTRODE POLARITY POSITION THE OUTPUT SELECTOR SWITCH TO THE WIRE FEED CV POSITION N C IF OPTIONAL REMOTE OUTPUT CONTROL IS USED PLACE OUTPUT CONTRO
5. Two 15 amp 115 volt duplex double outlet recepta cles 50 amp 115 230 volt simplex single outlet receptacle Through these receptacles the machine can supply up to 9 000 rated continuous watts of single phase 60 Hz AC power For further protection against electric shock any elec trical equipment connected to the generator recepta cles must use a three blade grounded type plug or an Underwriter s Laboratories UL approved double insulation system with a two blade plug Lincoln offers an accessory plug kit that has the right type of plugs See the ACCESSORIES section of this manual for more information mm CIRCUIT BREAKERS The RANGER 8 DIESEL machines are equipped with 50 amp circuit breakers on the 115 230 V recep tacle and 15 amp circuit breakers on the 115 recepta cles for overload protection Under high heat a break er may tend to trip at lower loads than it would normal ly CAUTION Never bypass the circuit breakers Without overload protection the RANGER 8 DIESEL could overheat and or cause damage to the equipment being used A 6 PREMISES WIRING The RANGER 8 DIESEL is suitable for temporary standby or emergency power using the engine manu facturer s recommended maintenance schedule With its three wire grounded neutral generator it can be permanently installed as a standby power unit for 230 volt three wire single phase 40 ampere service A WARNING Only a licens
6. WARNUNG Portuguese Japanese ZS BIR Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes los electrodos bajo carga con la piel ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension Isolez vous du travail et de la terre Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung Isolieren Sie sich von den Elektroden und dem Erdboden N o toque partes el tricas e elec trodos com a pele ou roupa molha da Isole se da e terra ORBPOBARA iAH ELE het EE LATE NTWSHRELTFSU E 945 MAIER HER ecran 2452 S2 84 a e 2x9 HIE Ju Gu gone ll el all puni gh la gS ell Jai P dua Keep flammable materials away Mantenga el material combustible fuera del area de trabajo Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Material Mantenha inflam veis bem guarda dos CORRE THEN e i 9 E ML LS AS Aal uie s ALD a gll pis Wear eye
7. Always follow these and any other safety procedures included in this manual and in the Engine Owner s Manual Only qualified personnel should install use or service this equipment RANGER 8 DIESEL LINCOLN P 3 CONTROLS AND SETTINGS All generator welder controls are located on the Output Control Panel of the machine case front Diesel engine idler control and start stop controls are also on the case front See Figure B 1 and the expla nations that follow 9 o FIGURE B 1 OUTPUT PANEL CONTROLS 12 MACHINE CONTROLS See Figure B 1 for the location of the following fea tures 1 OUTPUT RANGE SELECTOR Selects continuous current output for constant current stick or TIG applications blue settings and constant voltage wire feed applications red settings The amper ages on the dial correspond to the maximum amperages for each corresponding range setting Never change the range switch setting while weld ing since this could damage the switch FINE OUTPUT CONTROL Allows fine adjustment of current or voltage within the selected output range POLARITY SWITCH Selects DC DC or AC welding output Color codings aid in the proper selection of stick blue or wire feed red polarity setting On the RANGER 8 DIESEL the color set ting of the polarity switch must match the color set OPERATION B 3 ting of the OUTPUT RANGE SELECTOR Never change the polari
8. 7 is equipped with a meter kit extend lead 21 using 14 or larger insulated wire physically suitable for the installa tion 516586 remote voltage sensing work lead may be ordered for this purpose Connect it directly to the work piece independent of the welding work cable For conve nience this extended 21 lead should be taped to the welding work lead N G Tape up bolted connection where lead 21 is extended N H Idler switch on power source must be in high idle position N J Ifan optional remote output control is used connect it to this terminal strip or 6 pin Amphenol receptacle NOTE Terminal strip or 6 pin Amphenol receptacle not available on all power sources CAUTION Any speed up of the engine RPM by changing the gov ernor setting or over riding the throttle linkage will cause an increase in the AC auxiliary voltage If this voltage goes above 140 volts the LN 7 control circuit will be damaged The engine governor setting is pre set at the factory do not adjust above RPM specifications listed in engine welder oper ating manual RANGER 8 DIESEL LINCOLN 8 1 1 SAFETY PRECAUTIONS A WARNING Have qualified personnel do maintenance and troubleshooting work Turn the engine off before working inside the machine Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete e If
9. AC Single phase 60 HZ power for continuous use The front of the machine includes three receptacles for connecting AC power Plugs one 50 amp 115 230 volt NEMA 14 50R receptacle and two 15 amp 115 volt NEMA 5 15R receptacles Do not connect any plugs that connect to the power receptacles in parallel Start the engine and set the IDLER control switch to the desired operating mode Set the CONTROL to 10 Voltage is now correct at the receptacles for auxil iary power Most 1 5 hp AC single phase motors can be started if there is no load on the motor or other load connected to the machine Larger motors through 2 hp can be run provided the receptacle rating as previously stated is not exceeded This may necessitate 230 volt oper ation only SIMULTANEOUS WELDING AND POWER LOADS Auxiliary power ratings are with no welding load Simultaneous welding and power loads are permitted by the following table The permissible currents shown assume that current is being drawn from either the 115 volt or 230 volt supply not both at the same time RANGER 8 DIESEL SIMULTANEOUS WELDING AND POWER LOADS OUTPUT CONTROL SET AT 10 TABLE B 4 Output Selector Setting Welding Output Amps 225 DC 250 AC 175 125 90 90 70 70 50 50 NO WELDING Permissible Power Watts Unity Power Factor Permissible Auxiliary Current in Amperes 230V Permissible Auxiliary Current in Amperes 115V NOTE Voltage and permissible
10. Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding amp Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS FOR ENGINE powered equipment 1 a Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running 3 SX 1 h To avoid scalding do not remove the radiator pressure cap when the engine is hot 1 b Operate engines in open well ventilated areas or vent the engine exhaust fumes outdoors ELECTRIC AND MAGNETIC FIELDS may be dangerous 1 c Do not add the fuel near an open flame welding arc or when the engine is running Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz ing on contact with hot engine parts and igniti
11. and flame away from the fuel tank 47 RANGER 8 DIESEL is shipped with the engine filled with SAE 15W 40 oil CHECK THE OIL LEVEL BEFORE YOU START THE ENGINE f it is not full add enough oil to fill it to the full mark Always use oil that is rated for diesel engine service API classification of CD CE For more information on oil viscosity and service con ditions see the MAINTENANCE section of this manu al and the engine Operator s Manual RANGER 8 DIESEL LINCOLN 8 4 INSTALLATION A 4 FUEL Fill the fuel tank with clean No 2 diesel fuel only not fill to the top of the filler neck to allow room for expansion The RANGER 8 DIESEL has a 9 gallon 34 liter fuel tank with a top fill and fuel gauge mounted on the fuel tank See the OPERATION and MAINTENANCE sec tions of this manual for more details about fuel BATTERY CONNECTIONS A WARNING we GASES FROM BATTERY can explode Keep sparks flame and cigarettes away from battery To prevent EXPLOSION when INSTALLING A NEW BATTERY disconnect negative cable from old battery first and connect to new battery last CONNECTING A BATTERY CHARGER remove battery from welder by disconnecting nega tive cable first then positive cable and battery clamp When reinstalling connect negative cable last Keep well ventilated USING A BOOSTER connect positive lead to battery first then connect negative lead to negative batt
12. ear and body protection Prot jase los ojos los o dos y el cuerpo Prot gez vos yeux vos oreilles et votre corps Tragen Sie Augen Ohren und K r perschutz Use prote o para a vista ouvido corpo HRUBS ISUCRSREUCT ez 12 59 s ESSA due Lily lan cl ysl n e A READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de la zona de res piracion Mantenga la cabeza fuera de los humos Utilice ventilaci n para gases Gardez la t te l cart des fum es Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail Ver
13. filler neck to allow for fuel expansion observe the fuel gauge DO NOT FILL THE TANK TO THE POINT OF OVERFLOW 3 Replace the fuel tank cap and tighten securely CAUTION USE DIESEL FUEL ONLY Purchase diesel fuel in quantities that will be used within 30 days to assure freshness STARTING THE ENGINE A CAUTION Remove all loads connected to the AC power recepta cles and the welder before starting the diesel engine 1 Check for proper oil level on the oil dipstick 2 Set IDLER switch to AUTO gt 3 Check the fuel gauge to make sure that there is an adequate fuel level 4 The engine used in the Ranger 8 Diesel can be started in temperatures as low as 5 F bs 15 C In cold weather conditions press the GLOW PLUG button for 10 to 15 seconds A WARNING Under NO conditions should ether or other starting fluids be used in con junction with the glow plugs This may cause an explosion or fire 5 Press the START button to crank the engine Release when the engine starts After running at CH high engine speed for 8 12 seconds the engine will go to low idle Note Do not press start button while engine is running 6 Check that the charge indicator light is off and that the oil pressure gauge indicates that there is sufficent oil pres sure If not immediately stop the engine and investigate the indicated problem 7 Allow the engine to warm up at low idle speed for several m
14. guards are missing from a machine obtain replacements from a Lincoln Distributor Read the Safety Precautions in the front of this manu al and the engine instruction manual before working on this machine Keep all equipment safety guards covers and devices in position and in good repair keep hands hair clothing and tools away from gears fans and all other moving parts when starting operating or repair ing the equipment ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing e insulate yourself from work ground Always wear dry insulating gloves e ENGINE EXHAUST can kill Use in open well ventilated areas or 3 vent exhaust outside MOVING PARTS can injure not operate with case sides open AX or guards off Stop engine before servicing Keep away from moving parts See additional warning information throughout this operator s manual and the Engine manual as well ROUTINE MAINTENANCE 1 At the end of each day s use refill the fuel tank to minimize moisture condensation in the tank Running out of fuel tends to draw dirt into the fuel system Also check the crankcase and air cleaner oil levels and add oil if indicated CAUTION Make certain that the oil filler cap is securely tight ened after checking or adding oil If the cap is not tight oil consumption can increase significantly which may be evidenced by whi
15. order i 50 00 Check or Money Order Enclosed U S Funds only Check or M Order Enclosed U S Funds onl Credit Card p s 111 Mal LL Le THIS FORM ORDER sooks OR FREE INFORMATIVE CATALOGS li incon Welding School Titles Price Code Quantity Cost ED 80 New Lessons in Arc Welding 5 00 L Seminar Information Procedure Handbook Twelfth Edition 15 00 PH How to Read Shop Drawings H Educational Video Information Incentive Management 9500 IM ED 93 New Approach to Industrial Economics 5 00 NA Lames F Lincoln Arc Welding ______ American Century of John C Lincoln 5500 AC Foundation Book Information JFLF 515 Order from DIVISION The Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 Telephone 216 383 2211 or for fastest service FAX this completed form to 216 361 5901 Welding Preheat Calculator 300 wcs _ Pipe Welding Chats 950 DBO so Additional Shipping Costs 77 l mm mm mm mme m Address Telephone Signature as it appears on Charge Card WARNING Spanish AVISO DE PRECAUCION French ATTENTION German
16. paineis abertos ou guardas removidas GRIES LEWC EU SRR Ro eggo Yel HAE AS L t lu Qai ye Aale Viel Al ll WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese Japanese BIR LEIA E COMPREENDA AS INSTRU ES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PR TICAS DE SEGURANCA DO EMPREGADOR SRM OBHOX AD OHBRBEE lt K HMA CUCRITEOSSXSUEL ET EL AOE Rr de OE EL AMENER AIMS SAAT HAA HAS APSA BHC Aal d alayla aul d AAL Gail Gras L
17. they may be struck or subjected to physical damage safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn off input power using the disconnect switch at the fuse box before working on the equipment Install equipment in accordance with the U S National Electrical Code all local codes and the manufacturer s recommendations Ground the equipment in accordance with the U S National Electrical Code and the manufacturer s recommendations Mar 95 PRECAUTIONS DE SURETE Pour votre propre protection lire et observer toutes les instructions et les pr cautions de s ret specifiques qui parraissent dans manuel aussi bien que les pr cautions de s ret g n rales suiv antes S ret Pour Soudage A L
18. throttle control rods while the engine is running 2 d 3 Do not place your body between the electrode and work cables If the electrode cable is on your right side the work cable should also be on your right side Connect the work cable to the workpiece as close as possible to the area being welded 1 g To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as appropriate Do not work next to welding power source Mar 95 LINCOLN 8 SAFETY ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands 3 b Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment Semiautomatic DC C
19. to be made only by a Lincoln Service Center or an authorized Field Service Shop SLIP RINGS A slight amount of darkening and wear of the slip rings and brushes is normal Brushes should be inspected when a general overhaul is necessary If brushes are to be replaced clean slip rings with a fine emery paper A CAUTION Do not attempt to polish slip rings while engine is running BATTERY A WARNING GASES FROM BATTERY can explode Keep sparks flame and cigarettes away from battery To prevent EXPLOSION when INSTALLING A NEW BATTERY disconnect negative cable from old battery first and connect to new battery last CONNECTING A BATTERY CHARGER Remove bat tery from welder by disconnecting negative cable first then positive cable and battery clamp When rein stalling connect negative cable last Keep well venti lated USING A BOOSTER connect positive lead to battery gt first then connect negative lead to engine foot BATTERY ACID CAN BURN EYES AND SKIN Wear gloves and eye protection and be careful when working near battery Follow instructions printed on battery 1 When replacing jumping or otherwise connecting the battery to the battery cables the proper polarity must be observed Failure to observe the proper polarity could result in damage to the charging circuit The positive battery cable has a red terminal cover 2 Ifthe battery requires charging from an external charg
20. while overloading of the engine during the first few hours can lead to excessive wear and shorten the life of the engine TABLE 1 TYPICAL RANGER 8 DIESEL FUEL CONSUMPTION Low Idle No Load 2200 RPM 0 2 gallons hour 0 8 liters hour High Idle No Load 3700 RPM 0 4 gallons hour 1 5 liters hour AC CC Weld Output 250 Amps 25 Volts 0 9 gallons hour 3 5 liters hour DC CC Weld Output 225 Amps 25 Volts 1 0 gallons hour 3 9 liters hour 0 8 gallons hour 3 2 liters hour Auxiliary Power 9 000 Watts WELDING OPERATION A WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturer s manual supplied with your welder It includes important safety precautions detailed engine starting operating and maintenance instructions and parts lists ELECTRIC SHOCK kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove 3 O GA fumes from breathing zone 4 MOVING PARTS can injure Do not operate with doors open or guards off av e Stop engine before servicing Keep away from moving parts a WELDING SPARKS can cause fire or lt Keep flammable material away ARC RAYS can burn 4 Wear ey
21. Arc 1 Protegez vous contre la secousse lectrique a Les circuits l lectrode et la pi ce sont sous tension quand la machine souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler les mains Faire tr s attention de bien s isoler de la masse quand on soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon et s r tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les parties sous tension des porte lectrodes connect s deux machines souder parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage 2 Dans le cas de travail au dessus du niveau du sol se prot ger contre les chutes dans le cas ou on recoit un choc Ne jamais enrouler le c ble lectrode autour de n importe quelle partie du corps Un coup d arc peut tre plus s v r
22. Cutting of Containers and Piping That Have Held Hazardous Substances AWS F4 1 from the American Welding Society see address above Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create fire hazards or overheat lifting chains or cables until they fail Also see item 1 c LINCOLN 8 CYLINDER may explode 22238 s if damaged 7 a Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Cylinders should be located Away from areas where
23. E GROUNDING D Because the RANGER 8 DIESEL creates its own power from its diesel engine driven generator and if the machine is not connected to premises wiring home shop etc you do not need to connect the machine frame to an earth ground However for best protection against electrical shock connect a heavy gauge wire 8 AWG or larger from the ground stud located on the bottom of the output panel See Figure B 1 to a suitable earth ground such as a metal pipe driven into the ground WARNING Do not ground the machine to a pipe that carries explosive or combustible material When the RANGER 8 DIESEL is mounted on a truck or a trailer the machine generator ground stud MUST be securely connected to the metal frame of the vehi cle See Figure B 1 The ground stud is marked with the ground symbol If the RANGER 8 DIESEL is connected to premises wiring such as a home or shop it must be properly connected to the system earth ground WELDING CABLE CONNECTIONS CABLE SIZE AND LENGTH Be sure to use welding cables that are large enough The correct size and length becomes especially important when you are welding at a distance from the welder Table 1 lists recommended cable sizes and lengths for rated current and duty cycle Length refers to the distance from the welder to the work and back to the welder Cable diameters are increased for long cable lengths to reduce voltage drops Lincoln Electric offers a welding
24. EMA type 14 50 to a double pole circuit breaker using No 8 or larger 4 conductor cable of the desired length The 50 amp 120 240 volt plug is available in the optional power plug kit 4 Plug this cable in to the 50 amp 115 230 volt recep tacle on the RANGER 8 DIESEL case front RANGER 8 DIESEL LINCOLN 8 7 INSTALLATION A 7 Figure A CONNECTION OF RANGER 8 DIESEL TO PREMISES WIRING 230 VOLT GROUNDED CONDUCTOR 60 Hz 3 Wire COMPANY Service METER NEUTRAL BUS LOAD DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION PREMISES DISCONNECT AND SERVICE OVERCURRENT 230 VOLT PROTECTION DOUBLE POLE CIRCUIT 230 VOLT BREAKER 50 AMP 115 230 VOLT PLUG NEMA TYPE 14 50 1 N 50 AMP 115 230 VOLT De Pb EE NOTE No 8 COPPER CONDUCTOR CABLE SEE RECEPTACLE NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE SIZE RECOMMENDATIONS A WARNING Connection of RANGER 8 DIESEL to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes RANGER 8 DIESEL LINCOLN 8 B 1 OPERATION B 1 GENERAL DESCRIPTION The RANGER 8 DIESEL is a diesel engine driven multi process AC and DC arc welder and AC power generator for commercial and residential applications As a generator it can supply up to 9 000 continuous watts of 115 230
25. Electric Company operates the oldest and most respected Arc Welding School in the United States at its corporate headquarters in Cleveland Ohio Over 100 000 stu dents have graduated Tuition is low and the training is hands on For details write Lincoln Welding School 22801 St Clair Ave Cleveland Ohio 44117 1199 and ask for bulletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 5 weeks of fundamentals 700 00 lorders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only l IPrices include shipment by 4th Class Book Rate for U S A Mainland Only Please allow up to 4 weeks for delivery IUPS Shipping for North America Only All prepaid orders that request UPS shipment please add 55 00 For order value up to 49 99 10 00 For order value between 50 00 amp 99 99 15 00 For order value between 100 00 amp 149 00 For North America invoiced orders over 50 00 amp credit card orders if UPS is requested it will be invoiced or charged to you at cost Outside U S A Mainland order must be prepaid in U S Funds Please add 2 00 per book for surface mail or 15 00 per book for air parcel post shipment IMETHOD OF PAYMENT Sorry C O D Orders Please Invoice only if order is over 50 Invoi ly if
26. L SWITCH IN OUTPUT CONTROL REMOTE POSITION CONNECTION OF RANGER 8 DIESEL CONNECTION OF LN 7 amp K240 CONTACTOR K CONTROL CABLE CRM 21883 M17486 TO LN 7 amp K240 CONTACTOR KIT T WITH 115 VOLT AC AUXILIARY POWER AND CV OUTPUT TO LN 7 K240 CONTACTOR KIT sales ES 115V 50 60HZ Ch A 9 SL NOTE 600 CAPACITY CONNECT THE CONTROL CABLE GROUND LEAD TO THE FRAME d TERMINAL MARKED NEAR EE aa THE TERMINAL STRIP OR TO i POWER AN UNPAINTED FRAME SCREW SOURCE f o I 77 7675 4 i N F amp N G C i N J WORK ELECTRODE ELECTRODE CABLE TO LN 7 T 517742 WELDER STANDARD OUTPUT TERMINALS TOWORK 40 2 92 WARNING Turn the power off when making connections N A Use power source polarity switch to set for desired electrode polarity Position the output selector switch on the power source to the CV position conductor 16 power cord physically suitable for the instal lation and plug rated at 115 volts 15 amperes AC N C Plug into 115 volt AC receptacle on welder control panel or other 115 volt AC supply rated at a minimum of 500 volt amperes N D Leads 21 and GND do not appear on LN 7 s with codes below 7026 N E Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications N F If LN
27. N This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment TABLE CONTENTS Page installation E Section Technical Specifications E E E a Ea A 1 Installation INStrUCtiONS smise nine a ied davu Teea A 2 Location and Ventilation 2 5 tre cete e Ee A 2 ele KEE 2 Nite qup EPA A 2 Angle of Operation tee eere recede ENNEN Rp e A 2 CE UU OR TREE E A 3 Additional Safety enn eene emere A 3 Pre Operation Engine Service si A 3 e A 3 Fuel inet eet US ee OR ee E 4 Battery Connections icri ena EE BESSERES 4 Artester entente ne deeg re evt 4 Electrical Connections nier ier 5 Machine Grounding EEN Eege 5 Welding Cable Connections se A 5 Auxiliary Power Receptacles Plugs and Hand Held Equipment A 6 Circuit sine ne en en nm nn seen A 6 EE 6 sal EAE uS Section General Description deli oet qualet ee an eie B 1 Design Features ea b
28. RETURN TO MAIN MENU KSE we RANGER B DIESEL vam For use with machines having Code Numbers 10533 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most Ce e LESS SN importantly think before you act E Ed L Wh SSS and be careful a ut SS SSS SES UN SS NS SSS V AS Wess Ka eem SSS if Ss SSS EE OPERATOR S MANUAL e o pu LINCOLN ELECTRIC Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors 5 AA WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can chemicals known to the State of California to cause cer birth defects and other reproductive harm cancer birth defects or other reproductive harm The Above For Diesel Engines The
29. UT GENERATOR 9 000 Watts 60 Hz 80 Amps 115 Volts 40 Amps 230 Volts 100 Duty Cycle PHYSICAL DIMENSIONS ______ ____________ __ 19 09 in 484 9 mm 48 12 in 1222 2 mm Starting System 12VDC battery Capacities Fuel 9 0 gal 34 0 L Oil 3 2 Qts 3 01 80 volts RMS 695 Ibs 315 Kg 1 Output rating in watts is equivalent to volt amperes at unity power factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RANGER 8 DIESEL LINCOLN 8 2 INSTALLATION INSTRUCTIONS SAFETY PRECAUTIONS A WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturer s manual supplied with your welder It includes important safety precautions detailed engine starting operating and maintenance instructions and parts lists ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work ground Always wear dry insulating gloves ENGINE EXHAUST can kill 9 Use open well ventilated areas CA vent exhaust outside 4 MOVING PARTS can injure Do not operate with doors open guards off QWs Stop engine before servicing Keep away from moving parts See additional warning information at front of this operator s manual Only qua
30. accessory kit with the properly specified welding cables See the ACCESSORIES section of this manual for more infor mation INSTALLATION TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES 250 Amps 100 Duty Cycle 250 Amps 40 Duty Cycle 0 50 Ft 3 AWG 1 AWG 3 AWG 1 AWG 50 100 Ft 100 150 Ft 2 AWG 1 AWG 150 200 Ft 1 AWG 1 AWG 200 250 Ft 1 0 AWG 1 0 AWG Table A 1 CABLE INSTALLATION Install the welding cables to your RANGER 8 DIESEL as follows See Figure B 1 for location of parts 1 The diesel engine must be OFF to install welding cables 2 Remove the flanged nuts from the output terminals 3 Connect the electrode holder and work cables to the weld output terminals The terminals are identi fied on the case front 4 Tighten the flanged nuts securely 5 Be certain that the metal piece you are welding the work is properly connected to the work clamp and cable 6 Check and tighten the connections periodically CAUTION Loose connections will cause the output terminals to overheat The terminals may eventually melt Do not cross the welding cables at the output termi nal connection Keep the cables isolated and sepa rate from one another RANGER 8 DIESEL LINCOLN 8 6 INSTALLATION AUXILIARY POWER RECEPTACLES PLUGS AND HAND HELD EQUIPMENT The control panel of the RANGER 8 DIESEL fea tures three auxiliary power receptacles See Figure B 1
31. arby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal 23 FUMES AND GASES 4 can be dangerous 5 a Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values TLV using local exhaust or mechanical ventilation In confined spaces or in some circumstances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel 5 b Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning or spraying operations The heat and rays of the arc can react with solvent vapors to form phosgene a highly toxic gas and other irritating products 5 c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is safe Read and understand the manufacturer s instructions for this equi
32. e after approximately 10 to 14 seconds b Auxiliary Power With the engine running at low idle and auxiliary power for lights or tools is drawn approximately 100 150 watts or greater from the receptacles the engine will accelerate to high speed If no power is being drawn from the receptacles and not welding for 10 14 sec onds the engine will return to low idle RANGER 8 DIESEL LINCOLN P B 4 OPERATION 10 WELD OUTPUT TERMINAL TO ELECTRODE HOLDER WITH FLANGE NUT Provides the con nection point for the electrode holder cable 11 WELD OUTPUT TERMINAL TO WORK WITH FLANGE NUT Provides the connection point for the work cable 12 GROUND STUD Provides a connection point for connecting the machine case to earth ground for the safest grounding procedure 13 50 AMP 115 230 VOLT RECEPTACLE Connection point for supplying 230 volt power to operate one electrical device 14 15 AMP 115 VOLT DUPLEX RECEPTACLES Connection point for supplying 115 volt power to operate one or two electrical devices 15 CIRCUIT BREAKERS Open the receptacle outlets if a fault is detected in the circuit 16 GLOW PLUG PUSH BUTTON Activates glow plug to preheat engine for cold weath er starting 17 FUEL LEVEL GAUGE Displays the level of diesel fuel in the 9 gallon fuel tank This gauge is not located on the control panel It can be found on the fuel filler neck side of the machine between the case side and the engine mounted in
33. e ear and body protection amp See additional warning information throughout this operator s manual The RANGER 8 DIESEL machines can deliver from 40 to 250 amps of constant current for AC stick weld ing and 40 to 225 amps of constant current DC stick welding The RANGER 8 DIESEL can deliver 40 to 200 amps of constant voltage current for DC semiau tomatic wire feed welding AC DC constant current TIG welding is possible across the entire range from 40 to 250 amps 250 amps is the maximum recom mended for AC TIG welding of aluminum Output can be adjusted by setting the POLARITY SWITCH the OUTPUT RANGE dial and the FINE CONTROL dial on the output control panel to the set tings that are best for your selected welding process RANGER 8 DIESEL LINCOLN P 7 WELDING PROCESS STICK CONSTANT CURRENT WELDING Connect welding cables to the TO WORK and ELECTRODE studs Start the engine Set the Polarity switch to the desired polarity Set the RANGE switch to a setting that is equal to or slightly greater than the desired welding current The RANGE dial marking indicates the maximum current for that range Fine adjustment of the welding current is made by adjusting the output CONTROL or remote control For best arc stability use settings 5 through 10 The RANGER 8 DIESEL can be used with a broad range of AC and DC stick electrodes See Welding Tips 1 included with the machin
34. e Dees doma Wax eon eO elen eegen Ee B 1 Other Features C PE B 1 Recommended Applications B 2 2 Additional Safety Precautions B 2 Controls and Settings e s ENEE pte eene B 3 Machine Controls arce rer eet eee M or dE OR RAE dire B 3 Engine Operation peg ee Liege ede qe fete ae B 5 Before Starting the Engine iii B 5 Starting the Engine saser e eeen sede toe Pe aded done De dera B 5 Stoping the ue UE B 5 Break In lat 6 Seege 6 Welding Gite 7 Stick Constant Current Weldng sse enne B 7 TIG Constant Current Welding eene enne B 7 Wire Feed Welding CH B 7 Summary of Welding Processes and Machine Settings B 8 Auxiliary TEE B 9 Simultaneous Welding and Power Loads sse B 9 115 230 Volt Dual Voltage Receptacle B 10 115 V Duplex Receptacles 5 enormen entire B 10 ACCeSSOLIOS E Section C General Options Accessories C 1 TIG Welding Options 5 eme C 1 Semiautomatic FCAW MIG Welding Options
35. e engine to the charging ammeter and the battery Check and tighten connection at battery at starter at engine foot or at frame Add fuel A CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed RANGER 8 DIESEL LINCOLN 5 4 TROUBLESHOOTING E 4 Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE AREAS OF RECOMMENDED SYMPTOMS MISADJUSTMENTS S COURSE OF ACTION G Engine does not develop 1 Fuel filter clogged 1 Replace full power 2 Air filter clogged 2 Clean CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed RANGER 8 DIESEL LINCOLN 5 Jequunu 104 3ueuniedeg 9 si eu Sued euo uo si epo 10 2 siy Aq 104 you 3 AjUO 10 SI SIUL 310
36. e for electrodes with in the rating of this unit and recommended welding currents of each TIG CONSTANT CURRENT WELDING The K930 2 TIG Module installed on a RANGER 8 DIESEL provides high frequency and shielding gas control for AC and DC GTAW TIG welding process es The TIG Module allows full range output control Afterflow time is adjustable from 0 to 55 seconds When using the RANGER 8 DIESEL for AC TIG welding of aluminum the following settings and elec trodes are recommended SETTINGS FOR PURE TUNGSTEN TUNGSTEN RANGE SWITCH APPROXIMATE DIAMETER in SETTINGS CURRENT RANGE 1 8 70 90 125 80 150 Amps 3 32 50 70 90 45 130 Amps 1 16 50 70 40 80 Amps SETTINGS FOR 1 THORIATED TUNGSTEN TUNGSTEN DIAMETER RANGE SWITCH SETTINGS APPROXIMATE CURRENT RANGE 1 8 70 90 125 or 175 80 225 Amps 3 32 50 70 90 or 125 50 180 Amps 1 16 50 70 or 90 45 120 Amps The K930 1 TIG Module should be used with the RANGER 8 DIESEL on high idle to maintain satisfac tory operation It can be used in the AUTO position but the delay going to low idle after welding is ceased will be increased if the AFTERFLOW CONTROL is set above 10 seconds OPERATION WIRE FEED WELDING PROCESSES CONSTANT VOLTAGE The only Innershield electrode recommended for use with the RANGER 8 DIESEL is 211 The electrode sizes and welding ranges that can be used with the RANGER 8 DIESEL ar
37. e qu un coup de soliel donc a Utiliser un bon masque avec un verre filtrant appropri ainsi qu un verre blanc afin de se prot ger les yeux du ray onnement de l arc et des projections quand on soude ou quand on regarde l arc Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflammables 1 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons sans revers et chaussures montantes Toujours porter des lunettes de s curit dans la zone de soudage Utiliser des lunettes avec crans lateraux dans les LINCOLN 8 zones l on pique le laitier Eloigner les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par le
38. e shown in the follow ing table Diameter Wire Speed Approximate Current Range in Range 035 80 110 75A to 120A 70 130 120A to 170A 068 40 90 125A to 210A The RANGER 8 DIESEL is recommended for limited MIG welding GMAW gas metal arc welding The recommended electrodes are 030 and 035 L 50 and L 56 They must be used with a blended shield ing gas such as C25 75 Argon 25 The welding ranges that can be used with the RANGER 8 DIESEL are shown in the following table Diameter Wire Speed in Range In Min Approximate Current Range 030 80 110 70 130 75A to 120A 120A to 170A RANGER 8 DIESEL LINCOLN P 8 OPERATION Summary of Welding Processes ELECTRODE WHEN NOT PROCESS WELDING TIG K930 2 K938 1 K936 K892 1 WITH AMPTROL WIRE FEED LN 25 WITH INTERNAL CONTACTOR WIRE FEED LN 7 WITH K240 CONTACTOR KIT RANGER 8 DIESEL LINCOLN P TO START WELDING Touch electrode to work Welding starts immediately and engine goes to high idle Press Amptrol contactor closes welding starts immediately Press gun trigger LN 25 contactor closes Welding starts immediately and engine goes to high idle NOTE Output Control must be set above 3 Press gun trigger contactor closes Welding starts immediately B 9 OPERATION B 9 AUXILIARY POWER The RANGER 8 DIESEL can provide up to 9 000 watts of 115 230 volts
39. ed POSSIBLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause If you do not understand or are unable to perform the Recommended Course of Action safely contact you local Lincoln Authorized Field Service Facility A WARNING 0 ELECTRIC SHOCK can kill Do not touch electrically live parts such as output terminals or internal wiring ENGINE EXHAUST can kill a outside Use in open well ventilated areas or vent exhaust MOVING PARTS can injure Do not operate with doors open or guards off 26 Stop engine before servicing Keep away from moving parts Remove guards only when necessary and replace when work requiring removal is complete Only qualified personnel should install use or service this equipment A CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed RANGER 8 DIESEL LINCOLN 8 2 TROUBLESHOOTING E 2 Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE AREAS OF RECOMMENDED SYMPTOMS MISADJUSTMENTS S COURSE OF ACTION A No welder or output power 1 Open in miscellan
40. ed certified trained electrician should install the machine to a premises or residential elec trical system Be certain that installation complies with the National Electrical Code and all other applicable electrical codes premises is isolated and feedbacking into the utility system can occur Certain state and local laws require the premises to be isolated before the generator is linked to the premises Check your state and local requirements double pole double throw transfer switch in con junction with the properly rated double throw circuit breaker is connected between the generator power and the utility meter The following information and the connection diagram Figure A 1 can be used as a guide by the electrician for most applications to premises wiring 1 Install a double pole double throw switch between the power company meter and the premises dis connect The switch rating must be the same as or greater than the premises disconnect and service overcurrent protection 2 Take the necessary steps to assure that the load is limited to the capacity of the RANGER 8 DIESEL by installing a 40 amp 230 volt double pole circuit breaker Maximum rated load for the 230 volt auxil iary is 40 amperes Loading above 40 amperes will reduce output voltage below the allowable 10 of rated voltage This may damage appliances or other motor driven equipment 3 Install a 50 amp 115 230 volt plug N
41. electing a QUALITY product by Lincoln Electric We want you hank You to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on your machine nameplate Model Name amp Number Code amp Serial Number Date of Purchase Whenever you request replacement parts for or information on this equipment always supply the information you have recorded above Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection The level of seriousness to be applied to each is explained below ENGINE SERVICE Please note that the Ruggerini Engine on this machine will be serviced in the United States and Canada by any authorized Deutz Engine Service Center A WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life A CAUTIO
42. eous leads 1 Refer to wiring diagram amp check related leads Open lead in flashing or field Refer to wiring diagram and circuit check all related leads 200 224 200A 200B 201 201A Faulty rotor Lift brushes and check rotor resistance between slip rings It should be approximately 4 ohms Faulty Potentiometer R1 Replace with known good one Faulty stator Field winding Disconnect lead 9 at D2 and check for continuity between leads 9 and 7 Faulty Field rectifier D2 Replace with known good one Faulty P C Board Replace with known good one B Engine will not idle down to Idler switch on High Idle Set switch on Automatic Idler low speed External load on welder or Remove all external loads and auxiliary power short circuits Faulty idler solenoid Replace with known good one Faulty P C Board Replace P C Board with known good one CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed RANGER 8 DIESEL LINCOLN 8 3 Engine will not go to high idle when attempting to weld D Engine will not go to high idle when using auxiliary power E Engine will not crank or is hard to crank F Engine shuts down TROUBLESHOOTING Observe all Safety Guidelines detailed througho
43. er disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable first and the negative cable last Hardware Both English and Metric fasteners are used in this welder ENGINE MAINTENANCE COMPONENTS ITEM MAKE AND PART NUMBER Ruggerini 17524 Oil Filter Element Air Cleaner Element Oil Bath Type Fuel Filter Element Ruggerini 17519 RANGER 8 DIESEL LINCOLN 8 1 TROUBLESHOOTING E 1 HOW TO USE TROUBLESHOOTING GUIDE A WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty For your safety and to avoid Electrical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column label
44. ery lead at engine foot BATTERY ACID can burn eyes and gt skin Wear gloves and eye protection be careful when working near battery Follow instructions printed on battery IMPORTANT To prevent ELECTRICAL DAMAGE WHEN a Installing new batteries b Using a booster Use correct polarity Negative Ground The RANGER 8 DIESEL is shipped with the negative battery cable disconnected Before you operate the machine attach the disconnected cable securely to the negative battery terminal NOTE This machine is furnished with a wet charged battery if unused for several months the battery may require a booster charge Be sure to use the correct polarity when charging the battery SPARK ARRESTER Diesel engine mufflers may emit sparks when the engine is running Some federal state or local laws require spark arresters in locations where unarrested sparks could present a fire hazard The standard muffler on the RANGER 8 DIESEL does not act as a spark arrester When local laws require it a spark arrester must be installed on the machine and properly maintained CAUTION An incorrect spark arrester may lead to damage to the engine or reduce performance RANGER 8 DIESEL LINCOLN 8 5 ELECTRICAL CONNECTIONS See Figure B 1 in the OPERATION section of this manual for the location of the 115 and 230 volt recep tacles weld output terminals circuit breakers and ground stud MACHIN
45. inutes before applying a load and or switching to high idle Allow a longer warm up time in cold weather STOPPING THE ENGINE 1 Remove all welding and auxiliary power loads and let the engine cool by running it for several minutes at low idle 2 Stop the engine by pulling the stop cable and hold it out until engine has stopped A fuel shut off valve is not required on the RANGER 8 DIESEL because the fuel tank is mounted below the engine RANGER 8 DIESEL LINCOLN P 6 OPERATION B 6 BREAK IN PERIOD Any engine will use a small amount of oil during its break in period For the diesel engine on the RANGER 8 DIESEL break in is about 50 running hours Check the oil every four hours during break in Change the oil after the first 20 hours of operation then at 100 hours of operation then every 200 hours thereafter Change the oil filter at every second oil change CAUTION During break in subject the RANGER 8 DIESEL to moderate loads Avoid long periods running at idle Before stopping the engine remove all loads and allow the engine to cool several minutes Care should be taken that the engine is not run at very light loads for extended periods as this can lead to glazing of the cylinder bores On the other hand it is wise not to exceed 70 of the maximum output of the engine for the same period while bearing surfaces are bedding in Cylinder glazing can lead to excessive oil con sumption and smoky exhaust
46. lding with L 50 amp L 56 using blended Argon Shielding Gas The Recommended Wire Feeder is the LN 25 but Can Also be Used with the LN 7 Wire Feeder LN 7 LN 25 without contactor require the K240 Contactor Kit AC DC TIG WELDING Constant Current AC amp DC TIG Welding Can be Done at All Constant Current Output Range Settings AUXILIARY POWER 9000 Watt AC 115 230 Volt 60 Hz Generator Operates AC Power Tools Powers Battery Chargers Powers a 1 5 HP Motor If Started Under No Load Lights Ninety 100 Watt Incandescent Bulbs Can be Used for Standby Power OTHER FEATURES Bottom Mounted 9 Gallon 34 L Fuel Tank with a Convenient Top Fill and Fuel Gauge e Polarity Switch for Selecting DC DC or AC Welding Output K930 2 TIG Module Available e Remote Control Receptacle Kit Available Electronic Engine Idler Engine Automatically Goes to Low Idle in 10 to 14 Seconds after Welding or Use of Auxiliary Power Includes High Idle Switch Electric Starting e Battery Charging light to monitor proper operation e Full 9 kVA Auxiliary Output Receptacle e Factory Installed Engine Hour Meter Factory Installed Engine Oil Pressure Gauge e Built in Feet for Easy Mounting to Truck Bed or Trailer All Copper Alternator Windings and High Quality Insulation for Long Life and Dependability Powder Painted Case and Base for Outstanding Corrosio
47. lified personnel should install use or service this equipment LOCATION AND VENTILATION Whenever you use the RANGER 8 DIESEL be sure that clean cooling air can flow through the machine s diesel engine and the machine case Avoid dusty dirty areas Also keep the machine away from heat sources Do not place the engine end of the machine anywhere near hot engine exhaust from another machine or closer than two feet from a wall And of course make sure that engine exhaust is ventilated to an open outside area The RANGER 8 DIESEL may be used outdoors Do not set the machine in puddles or otherwise submerge it in water Such practices pose safety hazards and cause improper operation and corrosion of parts INSTALLATION A 2 Always operate the RANGER 8 DIESEL with the case roof on and all machine components completely assembled This will protect you from the dangers of moving parts hot metal surfaces and live electrical devices STORING 1 Store the machine in a cool dry place when it is not in use Protect it from dust and dirt Keep it where it can t be accidentally damaged from construction activities moving vehicles and other hazards 2 Drain the engine oil and refill with fresh 15W40 oil Run the engine for about five minutes to circulate oil to all the parts See the MAINTENANCE section of this manual for details on changing oil 3 Remove the battery recharge it and adjust the electrolyte level Store
48. meiden Sie das Einatmen von Schweibrauch Sorgen Sie fiir gute Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fumaca Use ventila o e exhaust o para remover fumo da zona respirat ria eti ADP5o5UtRco5cuc 9 fsPBHEICTASESUCFEU ER c EUR Bit A SH7IAE S XACE E AAS AH FAAA H4 27 amp Jung dul arin os uui BAL al ue Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la maquina antes de iniciar cualquier servicio D branchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten N o opere com as tampas removidas Desligue a corrente antes de fazer servico toque as partes el tricas nuas PRE gt DFM e HERES BEER e Meg xp ett Als Aie a NM Jl ale Do not operate with panel open or guards off No operar con panel abierto guardas quitadas N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen Mantenha se afastado das partes moventes N o opere com os
49. n Protection RANGER 8 DIESEL LINCOLN 8 B 2 OPERATION B 2 DIESEL ENGINE Ruggerini RD 201 features Air cooled twin cylinder Direct injection Crankcase in diecast aluminium Forced lubrication with oil pump Spin on oil filter Centrifugal speed governor Automatic mechanical fuel supplement RECOMMENDED APPLICATIONS WELDER The RANGER 8 DIESEL provides excellent constant current AC DC welding output for stick SMAW weld ing and for TIG welding and it offers constant voltage output for DC semiautomatic wire feed welding GENERATOR The RANGER 8 DIESEL gives AC generator output for medium use demands LIMITATIONS RANGER 8 DIESEL is not recommended for any processes besides those that are normally per formed using stick welding SMAW TIG welding GTAW GMAW welding and Innershield FCAW welding RANGER 8 DIESEL is not recommended for pipe thawing During welding generator power is limited and out put voltages can drop Therefore DO NOT OPER ATE ANY SENSITIVE ELECTRICAL EQUIPMENT WHILE YOU ARE WELDING See Table 4 for permissible simultaneous welding and auxiliary power loads ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the case in place as this provides maximum protection from moving parts and assures proper cooling air flow Read and understand all Safety Precautions before operating this machine
50. ng Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 2 a Electric current flowing through any conductor causes localized Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician before welding 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving Sai Exposure to EMF fields in welding other health parts when starting operating or repairing equipment effects which are now not known All welders should use the following procedures in order to 1 6 In some cases it may be necessary to remove safety LZ minimize exposure to EMF fields from the welding circuit guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts 2 d 1 Route the electrode and work cables together Secure them with tape when possible 2 d 2 Never coil the electrode lead around your body 1 f Do not put your hands near the engine fan not attempt to override the governor idler by pushing on the
51. onstant Voltage Wire Welder DC Manual Stick Welder Welder with Reduced Voltage Control In semiautomatic or automatic wire welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see Items 6 c and 8 ARC RAYS can burn 4 a Use a shield with the proper filter and cover 2 plates to protect your eyes from sparks and TT the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays Protect other ne
52. pass is built in The K938 1 Contactor Kit must be field installed in the TIG Module when used with a RANGER 8 DIESEL Additionally the K936 3 con trol cable is required if remote control is used If remote control is not used the K936 4 control cable is required The TIG Module is supplied without accessories Arc Start switches Amptrols cables torches and mount ing brackets must be purchased separately K892 1 Remote Control Receptacle Kit Required when using a K930 2 TIG Module with an optional amptrol K939 1 Docking Kit For mounting the K930 2 TIG Module on top of the RANGER 8 DIESEL K936 3 Remote Control Cable Control cable for connecting the K930 2 TIG Module to a RANGER 8 DIESEL equipped with a K892 1 Remote Kit 9 Socket to a grounded 115 V plug and a 6 pin MS con nector Contains circuits 2 4 31 32 75 76 77 and ground K936 4 Remote Control Cable Control cable for connecting the K930 2 TIG Module to a RANGER 8 DIESEL not equipped with a K892 1 Remote Kit 9 Socket to a grounded 115 V plug and a 6 pin MS con nector Contains circuits 31 32 and ground K814 Arc Start Switch A remote start switch used in conjunction with the K930 2 TIG Module to energize the RANGER 8 DIESEL output terminals via the TIG module K963 Hand Amptrol Remote output control on RANGER 8 DIESEL 870 Foot Amptrol Remote output control on RANGER 8 DIESEL RANGER 8 DIESEL LINCOLN 8 C 2 ACCESSORIES
53. pment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices MSDS forms are available from your welding distributor or from the manufacturer 5 e Also see item 1 b Mar 95 LINCOLN 8 5 7 WELDING SPARKS gt cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard 249 1 and the operating information for the equipment being used When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned For information purchase Recommended Safe Practices for the Preparation for Welding and
54. s 1150 Ibs K933 1 Four Wheel Undercarriage Allows move ment of the RANGER 8 DIESEL by hand without lift ing Easily assemblies to the RANGER 8 DIESEL Includes two rugged hard molded wheels and two durable two ply nylon 4 80 4 00 8 pneumatic tires rated at 30 psi The spring loaded handle provides convient comfortable steering The undercarriage comes equipped with a sturdy frame that is capable of supporting the weight of the machine K802 R Power Plug Kit Provides four 115V plugs rated at 15 amps each and one dual voltage full plug rated at 115 230V 50 amps K710 Accessory Kit Includes 30 ft 9 1m 3 AWG electrode cable 25 ft 7 6m 3 AWG work cable headshield with No 12 filter GC300 work clamp and Cooltong 300 electrode holder Cables are rated at 225 amps 40 duty cycle K892 1 Remote Control Receptacle Kit Includes a 6 pin MS type Amphenol receptacle and a local remote toggle switch that mounts in the case front Requires a Remote Control Option K857 1 Remote Control Consists of a control box with 100 ft 30 5 m of four conductor cable Permits remote adjustment of output voltage Requires Remote Control Receptacle Kit to be mounted in machine TIG WELDING OPTIONS ACCESSORIES K930 2 TIG Module Provides high frequency and shielding gas control for AC and DC GTAW TIG welding applications Its compact case is designed for easy carrying complete with a handle High frequen cy by
55. s chaines de lev age c bles de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu ce qu ils se rompent Assurer une ventilation suffisante dans la zone de soudage Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fume s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas fortement toxique ou autres produits irritants Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 PR CAUTIONS DE S RET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Relier la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dispositif de montage ou la piece souder doit tre branch une bonne mise la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debranch er l interrupteur la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place Mar 93 V V for s
56. te smoke coming from the exhaust 2 OIL Maintenance schedule for changing the oil and oil filter after break in can be found in the Engine Manual The schedule is for normal operat ing conditions More frequent oil changes are required with dusty high temperature and other severe operating conditions Refer to the mainte nance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not changed according to the manufacturer s recommendation 3 Air Cleaner With normal operating conditions the maintenance schedule for cleaning the oil bath air cleaner can be found in the maintenance section of the Engine Owner s Manual More fre quent servicing is required with dusty operating conditions 4 Refer to the maintenance section of the Engine Owner s Manual for the maintenance schedule and fuel filter replacement 5 Blow out the machine with low pressure air periodically In particularly dirty locations this may be required once a week RANGER 8 DIESEL LINCOLN 8 D 2 MAINTENANCE D 2 ENGINE ADJUSTMENTS OVERSPEED IS HAZARDOUS A WARNING The maximum allowable high idle speed for this machine is 3750 RPM no load Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed Severe personal injury and damage to the machine can result if operated at speeds above maximum Adjustments to the engine are
57. the battery in a dry dark place 4 If the engine is not used for a long period of time every two to three months run the engine for about five minutes to keep it free from rust STACKING RANGER 8 DIESEL machines CANNOT be stacked ANGLE OF OPERATION Place the machine on a secure level surface whenev er you use it or store it Any surfaces you place it on other than the ground must be firm non skid and structurally sound The diesel engine is designed to run in a level position for best performance It can operate at an angle but this should never be more than 15 degrees in any direction If you do operate it at a slight angle be sure to check the oil regularly and keep the oil level at the FULL mark as it would be in its normal level condition Also fuel capacity will be a little less at an angle RANGER 8 DIESEL LINCOLN 8 3 LIFTING The RANGER 8 DIESEL weighs approximately 695 Ibs 315 kg A lift bail is mounted to the machine frame and should always be used when lifting the machine ADDITIONAL SAFETY PRECAUTIONS A WARNING WS FALLING EQUIPMENT can cause injury Do not lift this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder Lift only with equipment of adequate lifting capacity e Be sure machine is stable when lifting The recommended undercarriage for use with this equipment for in plant and yard towing by a vehicle is
58. the fuel tank RANGER 8 DIESEL LINCOLN P B 5 OPERATION B 5 ENGINE OPERATION A WARNING DO NOT RUN THE ENGINE AT EXCESSIVE SPEEDS The maximum allowable high idle speed for the RANGER 8 DIESEL is 3750 RPM no load Do NOT adjust the governor screw on the engine Severe personal injury and damage to the machine can result if it is operated at speeds above the maxi mum rated speed Read and understand all safety instructions included in the Ruggerini instruction manual that is shipped with your RANGER 8 DIESEL BEFORE STARTING THE ENGINE Check the engine oil level See Engine manual for location of dipstick 1 Be sure the machine is on a level surface 2 Remove the engine oil dipstick and wipe it with a clean cloth Reinsert the dipstick and check the level on the dipstick 3 Add oil if necessary to bring the level up to the full mark Do not overfill 4 Replace the dipstick Check the Oil Bath Air Cleaner With normal operating conditions check the oil level in the air cleaner daily Refer to the engine manual for the oil grade and other servicing information Check and fill the engine fuel tank A WARNING DIESEL fuel can cause fire or explosion 4 Stop engine when fueling Do not smoke when fueling Do not overfill tank Keep sparks and flame away from tank 1 Remove the fuel tank cap 2 Fill the tank approximately 6 8 inches 150 200 mm from the top of the
59. ty switch setting while welding since this could damage the switch ENGINE STOP PULL CABLE Allows the operator to STOP the diesel engine by pulling out this con trol cable until the engine stops START PUSH BUTTON When the push button is held the starter motor cranks over the engine release the Button once the engine starts NOTE If you press the START push button when the engine is running you may damage the ring gear or starter motor 6 OIL PRESSURE GAUGE Indicates the amount of oil pressure present when the engine is running BATTERY LIGHT Is off when battery charging system is functioning normally If the red light turns on while the engine is running the alternator or the voltage regulator may be defective ENGINE HOUR METER Records engine running time Use to determine when to perform required maintenance IDLER CONTROL SWITCH The idler switch has two positions HIGH and AUTO When HIGH position the engine will run continuously at high speed When in AUTO Iw idle position the idler operates as follows a Welding When the electrode touches the work the weld ing arc is initiated and the engine accelerates to full speed Pressing the gun trigger or Amptrol causes the engine to accelerate to full speed After the gun trigger or Amptrol is released and or welding ceases and no auxiliary power is being drawn the engine will return to low idl
60. ut this manual PROBLEMS POSSIBLE AREAS OF RECOMMENDED SYMPTOMS MISADJUSTMENTS S COURSE OF ACTION 1 2 3 4 5 6 Poor work lead connection to work No voltage signal from the current sensor No open circuit voltage on output studs Faulty P C Board Insufficient voltage present between 5 terminals 253 and 5G Volatge should be 12 V DC Faulty wiring in solenoid circuit No voltage signal from the current sensor Auxiliary power load less than 100 to 150 watts Faulty P C Board terminals 253 and 5G Volatge should be 12 V DC Faulty wiring in solenoid circuit Battery will not hold a charge Faulty Battery No or insufficient charging current Loose battery cable connection s Out of fuel E 3 Make certain work clamp is tightly connected to clean base metal Check for disconnected or broken leads in idler sensing circuit Check generator output Replace P C Board with known good one Check for proper connection of leads Check for broken or loose leads 5G and 253 Check for disconnected or broken leads in idler sensing circuit Idler may not function with less than 100 to 150 watt load Set idler switch to high idle Replace P C Board with known good one Check for proper connection of leads Check for broken or loose leads 5G and 253 Replace with known good one Check the connection of the lead from the voltage regulator on th
61. volt 60 Hz single phase AC power at unity power factor to operate AC power tools bat tery chargers and lighting It is suitable for long term primary power and temporary standby or emergency power using engine manufacturer s recommended maintenance schedule As a welder it provides 250 amps of AC current for welding with AC stick elec trodes or 225 amps of DC current for DC stick weld ing The RANGER 8 DIESEL can also perform AC DC TIG welding and DC semiautomatic wire feed welding The engine used on the RANGER 8 DIESEL machines is the Ruggerini 2 cylinder RD 201 engine The RD 201 is an air cooled diesel with Direct Injection and Diecast Aluminum Crankcase The RANGER 8 DIESEL machines are housed in a heavy gauge steel case that is protected by a durable powder paint finish The welder alternator has all cop per windings and a high temperature insulation sys tem that includes three coats of electrical grade var nish DESIGN FEATURES ACIDC STICK WELDING Constant Current AC 40 250 Amps DC 40 225 Amps 100 Duty Cycle on All Settings Output Selector with 6 Ranges Output Control for Fine Current Adjustment Use with a broad range of AC 4 DC Electrodes Including Fleetweld 5P DC SEMIAUTOMATIC WIRE FEED WELDING Constant Voltage CV Tap Setting for 40 200 Amps 100 Duty Cycle Excellent Performance with 068 1 7mm NRG 211 MP Innershield Electrode Limited MIG We
62. watts decrease as CONTROL is adjusted to settings less than 10 It is recommended that at settings less than 10 only incandescent lighting loads be connected to the auxiliary power receptacles RANGER 8 DIESEL LINCOLN P 10 OPERATION B 10 115 230 VOLT DUAL VOLTAGE RECEPTACLE The 115 230 volt receptacle can supply up to 40 amps of 230 volt power to a two wire circuit up to 40 amps of 115 volt power from each side of the three wire cir cuit up to 80 amps total Do not connect the 115 volt circuits in parallel Current sensing for the auto matic idle feature is in both legs of the three wire cir cuit as shown below FIGURE B 3 GND 115 V 230 V 115 V 115V DUPLEX RECEPTACLES The 115V auxiliary power receptacles should only be used with three wire grounding type plugs or approved double insulated tools with two wire plugs Maximum Current Draw from 115V Duplex Receptacles No Welding LOAD FROM EACH HALF TOTAL FROM TOTAL FROM 115 230 EACH 115V ONE 115V BOTH 115V DUAL VOLTAGE DUPLEX DUPLEX DUPLEXES RECEPTACLE 15 AMPS 30 AMPS 60 AMPS 4 5 KW 40 AMPS RANGER 8 DIESEL LINCOLN P C 1 ACCESSORIES GENERAL OPTIONS ACCESSORIES The following options accessories are available for your RANGER 8 DIESEL from your local Lincoln Distributor K957 1 Two Wheel Trailer For in plant and yard towing Suitable for road towing with optional fender and light kit Load capacity i
63. welders supervisors engineers and designers Many welding instructors will want to use the book as a reference for all students by taking advantage of the low quantity discount prices which include shipping by 4th class parcel post 15 00 postage paid U S A Mainland How To Read Shop Drawings The book contains the latest information and application data on the American Welding Society Standard Welding Symbols Detailed discussion tells how engineers and draftsmen use the short cut language of symbols to pass on assembly and welding information to shop personnel Practical exercises and examples develop the reader s ability to visualize mechanically drawn objects as they will appear in their assembled form 187 pages with more than 100 illustrations Size 8 1 2 x 11 Durable cloth covered board binding 4 50 postage paid U S A Mainland There is a 10 discount on all orders of 50 00 or more for shipment at one time to one location New Lessons in Arc Welding Lessons simply written cover manipulatory techniques machine and electrode characteristics related subjects such as distortion and supplemental information on arc welding applications speeds and costs Practice materials exercises questions and answers are suggested for each lesson 528 pages well illustrated 6 x 9 size bound in simulated gold embossed leather 5 00 postage paid U S A Mainland Need Welding Training The Lincoln

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