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Kenmore 3-Year Owner's Manual

1. 17 OPERATING INS TRUC ueni naut mtr idu veut bom hase rens etus 18 19 Lighting amp Operating om 18 Temperature oU zio ONT RTT PET r 19 DEVICE Bsspasimusg 20 22 Tank Sediment Cleaning NEMPE HC TET 20 venting System INSPECCION RO m 20 eU figit 97 ETE T M 20 21 BIC tecuaceneeeeee 21 FEO SS SS mm 21 Anode Rod ISD CCUG n m uU ccm 21 Temperature Pressure Relief Valve Operation c cccccceccccesceceececececeecseeeeceueeeseeeeseeeseeeeseeeseneesensessaeessaaees 21 22 Basiai e MTM TP 22 Sis Re c e i a e a a E E E 22 TROUBLESHOOTING GUIDE 23 26 Start Up Conditions M ni 23 24 diede become UE 23 oU sospechas DEEE 23 DR FOOT Opa ME 23 OCIS NS OI 23 24 B0 o 24 Ope rational Nm 24 25 cue m 24 Air in Hot Water lit Roco 24 High Temperature Shut Off SyStem ccccccsccccssseeceeseecseseeceeusecceuseecsegsceseeeecsueecsaeecseeeesseeeessaueeessuseessaeees 24 B zou usi 919 T METTE Em 25 Troubles MOO MING
2. INSTI AMET t m 26 PARTO ORDER CIO c WARRANTY 28 CUSTOMER RESPONSIBILITIES Thank You for purchasing a Kenmore water heater Properly installed and maintained it should give you years of trouble free service If you should decide that you want the new water heater professionally installed by Sears call 1 800 4 MY HOME They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual e UL Underwriter s Laboratories e CSA Canadian Standards Association e ANSI American National Standards Institute e NFPA National Fire Protection Association e ASME American Society of Mechanical Engineers e GAMA Gas Appliance Manufacturers Association e EPACT Energy Policy Act This gas fired water heater is design certified by UL Underwriter s Laboratories under American National Standard CSA Standard for Gas Water Heaters ANSI Z21 10 3 CSA 4 3 current edition e Read the Safety Precautions section page of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings through out the manual that you must
3. generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open High Temperature Shut Off System Auto Reset Type Energy Cut Off This water heater is equipped with an automatic reset type high limit energy cutoff sensor The high limit switch interrupts the pilot and main burner gas flow when high water temperatures are present The high limit switch will automatically reset when the water temperature drops below 140 F 60 C Operational Conditions Continued Read this manual first Then before checking the water heater ooo make sure the gas supply has been turned OFF and never turn Leakage Checkpoints the gas ON before the tank is completely full of water Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater see Figure 27 A Water at the
4. 54 Be alert for obstructed or deteriorated vent system to avoid serious injury or death Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual VENT DAMPERS Any vent damper whether it is operated thermally or otherwise must be removed if its use inhibits proper drafting of the water heater Thermally Operated Vent Dampers This gas fired water heater has a thermal efficiency at or above 80 which may produce a relatively low flue gas temperature Such temperatures may not be high enough to properly open thermally operated vent dampers This would cause spillage of the flue gases and may cause carbon monoxide poisoning Vent dampers must bear evidence of certification as complying with the current edition of the American National Standard ANSI Z21 66 CGA 6 14 cover electrically and mechanically actuated vent dampers Before installation of any vent damper consult your local Sears Service Center or the local gas supplier for further information To insure proper venting of this gas fired water heater the correct vent pipe diameter must be utilized Any additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of the water heater Consult your gas supplier if any such changes are planned For proper venting in certain installations a larger diameter vent pipe may be necessary Consult your local Sears Service Cent
5. as centralized with the water piping system as possible e Selected location must provide adequate clearances for servicing and proper operation of the water heater CAUTION All water heaters eventually leak Donotinstall without adequate drainage Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow will not cause damage to the structure For this reason it 15 not advisable to install the water heater in an attic or upper floor When such locations cannot be avoided a suitable metal drain pan should be installed under the water heater Drain pans are available at your local Sears or hardware store Such a drain pan must have a minimum length and width of at least 2 inches 51 mm greater that the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a metal drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways e Se
6. calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive If when inspecting the vent system you find sooting or deterioration something is wrong Call the local gas supplier to correct the problem and clean or replace the flue and venting before resuming operation of the water heater Burner Inspection Flood damage to a water heater may not be readily visible or immediately detectable However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a Sears Service Center to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 23 You should check for sooting Soot is not normal and will impair proper combustion Soot build up indicates a problem that requires correction before further use Turn OFF gas to water heater and leave off until repairs are made because failure to correct the cause of the sooting can result in a fire causing death serious injury or property damage BURNER PILOT TUBING FIGURE 23 Burner Cleaning In the event your burner needs cleaning following these instructions If inspection of the burner shows that cleaning is required turn the gas control knob clockwise CN to the OFF position depres
7. cut offs or the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system Refer to the Thermal Expansion section under Troubleshooting Guide or contact local plumbing authority or local Sears Service Center on how to control this situation NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe CAUTION Avoid water heater dam
8. flood damaged Sis E i a MEE High altitude orifice must be installed a Cen een cee Weis if a standard model is installed above MET M 7 700 ft 2 347m Use only gas shown on rating plate AVID Maintain required clearances to combustibles 74 Donot operate if soot buildup is present Keep ignition sources away from faucets after Do not obstruct water heater air intake extended period of non use with insulating jacket Read instruction manual before RAUM Do not place chemical vapor emitting installing using or servicing Dia products near water heater water heater Gas and carbon monoxide detectors are available Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual A DANGER CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other Improper installation and use may result appliance in property damage Do not operate water heater if flood damaged Inspect and replace anode Install in location with drainage Fill tank with water before operation Be alert for thermal expansion Refer to instruction manual for installation and service TABLE OF CONTENTS SAFE INSTALLATION DSEANDSERWVIOE 2 SAFETY PRECAUTIONS 3 TABLE CONTENT E EET E ne 4 CUSTOME
9. from PILOT to OFF unless knob is pushed down slightly Do not force 4 D Remove the inner and outer burner doors located below and behind the gas control unit Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow in the safety information above on this label If you dont smell gas go to next step This unit is equipped with a push button pilot ignitor i THERMOCOUPLE BURNER FIGURE C TUBE MAIN BURNER ON POSITION FIGURE D Look for a spark at the pilot location see Figure D Once the pilot has been found push the gas knob all the way down Immediately press the pilot ignitor button rapidly 4 to 5 times If the pilot will not light repeat step 3 through 9 Continue to hold the gas control knob down for about one 1 minute after the pilot is lit Release the gas control knob and it will pop back up Pilot should remain lit If it goes out repeat step 3 through 9 It may take several minutes for air to clear the lines before the pilot will light If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob clockwise TN to OFF and call your service technician or gas supplier see Figure A which is used to light the pilot Locate the ignitor on the 11 Replace the inner and outer burner doors gas control 1
10. hood outlet on the water heater and must slope upward at least 1 4 inch per linear foot 21 mm per meter see Figure 18 TO CHIMNEY MIN 1 4 INCH RISE PER LINEAR FOOT 21 mm PER METER FIGURE 18 All vent gases must be completely vented to the outdoors of the structure dwelling Install only the draft hood provided with the new water heater and no other draft hood Vent pipes must be secured at each joint with sheet metal screws There must be a minimum of 6 inches 153 mm clearance between single wall vent pipe and any combustible material Fill and seal any clearance between single wall vent pipe and combustible material with mortar mix cement or other noncombustible substance For other than single wall follow vent pipe manufacturer s clearance specifications To insure a tight fit of the vent pipe in a brick chimney seal around the vent pipe with mortar mix cement Failure to have required clearances between vent piping and combustible material will result in a fire hazard Be sure vent pipe is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation A WARNING Flue gases may escape if vent pipe is not connected Do not store corrosive chemicals in vicinity of water heater Chemical corrosion of flue and vent system can cause serious injury or death Contact a qualified installer or service agency Chemical vapor corrosion of the flue and vent system may
11. the water heater input rate as shown on the model rating plate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor see Figure 16 Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve HOT WATER OUTLET COLD WATER INLET IER 1 1 Le SHUTOFF VALVE TEMPERATURE PRESSURE DRAFT HOOD RELIEF VALVE lt 4 DISCHARGE PIPE DO NOT CAP OR PLUG rorem Et DRAIN Ye NU MN I UM FLOOR DRAIN FIGURE 16 No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand Ifthe discharge pipe is not connected to a drain or other su
12. 2 At arm s length away turn gas control knob Turn gas control knob counterclockwise to PILOT counterclockwise to see Figure see Figure B 13 Set thermostat to desired setting be located by looking through the burner opening in the jacket while pressing the piezo ignitor button several times scald injury Consult the instruction manual before changing temperature The pilot is located on the right side of the burner It can DANGER Hot water increases the risk of TO TURN OFF GAS TO APPLIANCE 1 Set thermostat to the lowest setting 2 Push gas control knob down slightly and turn clockwise CN to OFF Do not force see Figure A 18 Temperature Regulation Due to the nature of the typical gas water heater the water temperature in certain situations may vary up to 30 F 16 7 higher or lower at the point of use such as bathtubs showers sink etc Any water heater s intended purpose is to heat water Hot water is needed for cleansing cleaning and sanitizing bodies dishes clothing Untempered hot water can present a scald hazard Depending on the time element and the people involved adults children elderly infirm etc scalding may occur at different temperatures ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at high
13. 655 four or more product failures occur within twelve months SEARS INSTALLATION SERVICE Product replacement if your covered product can t be fixed For Sears professional Installation of home appliances garage door Annual Preventive Maintenance Check at your request no extra openers water heaters and other major home items in the U S A charge call 1 800 4 MY HOME For in home major brand repair service Call 24 hours a day 7 days a week U S A and Canada SEARS 1 800 4 MY HOME 1 800 469 4663 www sears com The model number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 U S A
14. Do not obstruct water heater air intake with insulating blanket Gas and carbon monoxide detectors are available Install water heater in accordance with the instruction manual Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Should you choose to apply an insulation blanket to this heater you should follow these instructions See Figure 1 for identification of components mentioned below Failure to follow these instructions can restrict the air flow required for proper combustion potentially resulting in fire asphyxiation serious personal injury or death e not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer door thermostat or temperature amp pressure relief valve Donotallow insulation to come within 2 50 8 mm of the floor to prevent blockage of combustion air flow to the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference e Do obtain new warning and instruction labels from Sears for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow Combustion Air and Ventilation for Appliances Located in Unconfined Spaces Unconfined Space is space whose volume is no
15. H LOCAL SEARS STORE OR SERVICE CENTER FLEXIBLE WATER HEATER GAS CONNECTOR WITH FITTINGS Basic Tools Additional Tools Needed When Sweat Soldering You may or may not need all these tools depending on your type of installation These tools can be purchased at your local Tubing Cutters or Hacksaw Sears Store Propane Tank Soft Solder Pipe Wrenches 2 14 356 mm Solder Flux Screwdriver Emery Cloth e Tin Snips e 6 1 82 m Tape or Folding Ruler e Garden Hose Drill Pipe Dope or Teflon Tape Wire Brushes 7 PROPANE CSS Cc TUBING CUTTER TORCH SLOT HEAD SCREWDRIVER Ch TIN SNIPS PHILLIPS SCREWDRIVER qm aris C HACKSAW EMERY CLOTH ROLL OF TEFLON PIPE DOPE TAPE USE ONLY ON SQUEEZE TUBE WATER HEATER USE FOR WATER AND GAS CONNECTIONS CONNECTIONS Ep x 3 4 19 mm WIRE BRUSH y 2 ub ROLL OF LEAD FREE SOLDER GARDEN HOSE 6 FOOT TAPE PIPE WRENCH 1 2 13 mm WIRE BRUSH SOFT SOLDER FLUX TYPICAL INSTALLATION GET TO KNOW YOUR WATER HEATER GAS MODELS INSTALL IN ACCORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES TO VENT TERMINATION ON ROOF INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 6 MAXIMUM ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS CLOSED WATER SYSTEMS ARE TH
16. ILL NOT LIGHT Thermocouple malfunction Replace pilot assembly and or thermocouple Match not close to pilot Locate pilot move match closer BURNER WILL NOT Replace pilot assembly and or thermocouple Clean pilot assembly PILOT OUTAGE Replace pilot assembly and or thermocouple Thermocouple tip is not in contact with pilot flame Insert thermocouple correctly Defective Gas Control Replace Gas Control Heater not lit or thermostat not on Refer to LIGHTING INSTRUCTIONS Thermostat set too low Refer to TEMPERATURE REGULATION Heater undersized Reduce hot water use NOT ENOUGH Low gas pressure Contact your gas supplier HOT WATER Incoming water is unusually cold Allow more time for heater to re heat Leaking hot water pipes or fixtures Have plumber check and repair leaks High temperature limit switch activated Contact Sears Service to determine cause WATER TOO HOT Thermostat set too high Refer to TEMPERATURE REGULATION ATER HEATER SOUNDS Condensation dripping on burner Refer to CONDENSATION SIZZLING OR RUMBLING Sediment or calcium in bottom of heater tank Clean sediment from tank Refer to DRAINING instructions in Maintenance section of manual Improper combustion No adjustment available Contact a Sears Service to determine cause SOOTING Lack of supply air VENT GAS ODORS Improperly installed vent piping Contact Sears Service to determine cause Downdraft Poor combustion PARTS ORDER
17. LIST ORDER LIST GAS WATER HEATER MODEL NO S 153 338074 74 U S Gal 280 Liters 153 338004 98 U S Gal 371 Liters BURNER ASSEMBLY Mode Numbers Part Description 153 338074 153 338004 6 Cleanout Gasket 9004099 8 Cleanout Screw 9004100 9 DratHood 9003737 Thermocouple 9000283 Not Shown Pilot tubing is an integral part of pilot assembly Now that you have purchased your gas water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 27 9004097 9006200 9003732 9006198 9004098 9004099 9003900 9004100 9003737 9003738 9003907 9006202 9004102 9004095 9003735 197675 002 23600 9004228 9004101 9006201 9003484 9000283 MODEL NUMBER SERIAL NUMBER TYPE GAS NATURAL OR PROPANE L P PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST QR SO RO OOOO SI NOR Y QUOS SOC UC C SS SCT S Se 7 ve cS X x S FULL ONE YEAR WARRANTY ON WATER HEATER 9 Oe PLA O For one year from the date of purchase when your Sears Kenmore water heater is installed and operated in accordance with Q 6 the instructions in this manual Sears will es aS f T
18. M LA 1 Repair defects in material or workmanship in this water heater free of charge 9 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a leak occurs in the tank Q 6S LIMITED WARRANTY ON TANKS THAT LEAK 6 KA After one year and through 3 years from date of purchase if a leak occurs in the tank Sears will furnish a new current model Q N X water heater of equal capacity and quality You will be charged for any installation Ke xX l l es Sa To obtain warranty service SIMPLY CALL 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this product S e is in use in the United States E A ES This warranty gives you specific legal rights and you may also have other rights which vary from state to state VN 40 e Sears Roebuck and Co Dept 817 WA Hoffman Estates IL 60179 0 The price of your water heater does not include free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat C Leaks in pipes or fittings e Condensation b Lighting pilot d Improper venting MASTER PROTECTION AGREEMENTS Fast help by phone phone support from a Sears technician on products requiring in home repair plus convenient repair scheduling Congratulations on ma
19. OSE WITH BACK FLOW PREVENTION DEVICES INSTALLED IN THE INLET WATER SERVICE LINE FIGURE 1 A Vent Pipe Ground Joint Union B Draft Hood J Drip Leg Sediment Trap C Anode K Inner Door D Water Outlet L Outer door E Outlet M Union F Water Connections N Inlet Water Shut off Valve Gas Supply O Cold Water Inlet H Manual Gas Shut off Valve P Inlet Dip Tube Temperature Pressure Relief Valve Rating Plate Flue Baffle s Gas Control Valve Thermostat Drain Valve Pilot and Main Burner Flue Metal Drain Pan 3 lt T THERMOSTAT GAS CONTROL KNOB SYN 7caUTION RISK OF SCALDING o INGREASES WITI HOTTER WATER WATER TEMPERATURE ADJUSTING DIAL OFF a PILOT ON POSITION POSITION POSITION TOP VIEW V PILOT amp MAIN BURNER l THERMOCOUPLE Pus BURNER TUBE MAIN BURNER PILOT TUBING INSTALLATION INSTRUCTIONS Removing the Old Water Heater Attach a hose to the water heater OO drain valve and put the other end in 5 lt gt 2 a floor drain or outdoors Open the water heater drain valve Open nearby hot water faucet which will relieve pressure in the water heater and speed draining The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person see Figures 2 and 5 FIGURE 5 Disconnect the vent pi
20. Owner s Manual Kenmore COMMERCIAL GAS WATER HEATER FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING NOT FOR USE IN MOBILE HOMES MODEL NO CAPACITY 153 338074 74 Gallon 280 Liter 153 338004 98 Gallon 371 Liter GAS FIRED UL LISTED For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater ADVERTENCIA Si no puede leer o entender el ingl s y necesita el manual instructivo y o etiquetas en espa ol puede obtenerlos llamando al 1 800 821 2017 NO TRATE DE INSTALAR O OPERAR ESTE CALENTADOR DE AGUA si no entiende la informaci n en las etiquetas o en el manual instructivo No hacer caso de esta advertencia podr a resultar en la MUERTE O GRAVES LESIONES CORPORALES e Safety Instruction Installation e Operation e Care and Maintenance Troubleshooting Parts List WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Donottry toligh
21. R RESPONSIBILITIES a e eee er ee eee ee ee 5 PRODUCT OPE CIPI S Up 9 MATERIALS AND BASIC TOOLS NEEDED id iae eiit oe uns 6 UPVC Yrs N GOG nan nn ae er a er eee eee ee eae er 6 SNS e lt OEIT A nooo A T AN A A SA T AE 6 TYPICALINSTALLATION 7 INSTALLATION INSTRUCTIONS m 8 17 Removing the Old Water CALC PER 8 Facts to Consider About the eie bl cU p wed ia dad vila ua 9 10 BEE ES RN EP TETTE 10 11 Combustion Air and Ventilation for Appliances LoGated IN SP ACCS NE REOR 11 Combustion Air and Ventilation for Appliances Located in Confined 11 12 lisi PRIDI ge RE c 12 13 Temperature Pressure Relief Valve ccccccececececeseceseeceeeteneceneesueetseeteneceueetaeetenecseesaeeteeeteeeseneenseetneeeneeneens 13 14 Filling the Water TICALSD icicsiecsoxcaminntwsdnnavataaidnoinaiaeddnobatianlakeiudantedichswhabetamiatatadutiidasidiwnba Fbst REEF 14 TURN eset m 15 16 GAPI 16 17 Sediment
22. age Install thermal expansion tank if necessary Do not apply heat to cold water inlet Contact qualified installer or Sears Service Center Figure 15 shows the typical attachment of the water piping to the water heater The water heater is equipped with 1 NPT 75 gallon models or 1 25 NPT 100 gallon models water connections TYPICAL INSTALLATION SHUTOFF VALVE COLD WATER INLET lt FEMALE THREADED TO SWEAT COUPLING HOT WATER OUTLET FEMALE THREADED TO SWEAT COUPLING db INSTALLED THREADED NIPPLE INSTALLED THREADED NIPPLE DRAFT HOOD TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 MAXIMUM AIR GAP FLOOR DRAIN FIGURE 15 NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the water connections Do not solder the water lines directly to the water connections on the tank It will harm the dip tube and damage the tank e Look at the top cover of the water heater The water outlet is marked HOT Put two or three turns of teflon tape around the exposed end of the NPT threaded nipple Connect the hot water pipe to the hot water outlet on the water heater Please note that adapters may be needed to match existing piping Look at the top of the water heater The cold water inlet is marked COLD Put two or three turns of teflon tape around the exposed end of the NPT threaded nipp
23. ain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Turn OFF the water supply to the water heater at the water shut off valve or water meter Some installations require that the water be turned off to the entire house see Figures 2 and 4 FIGURE 4 Check again to make sure the gas supply is OFF to the water heater Then disconnect the gas supply connection from the gas control valve ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge FIGURE 7 Facts to Consider About the Location Carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not for use in manufactured mobile homes or outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed e Select a location indoors as close as practical to the gas vent or chimney to which the water heater vent is going to be connected and
24. area specified If the design and free area is not known it may be assumed that wood louvers will be 20 25 percent free area and metal louvers and grilles will have 60 75 percent free area Louvers and grilles should be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation e Special Conditions Created by Mechanical Exhausting or Fireplaces operation of exhaust fans ventilation systems clothes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment Water Piping Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children elderly and the physically or mentally disabled are at highest risk for scald injury A DANGER Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits i
25. ation air If you have any doubts or questions at all call your gas supplier Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death serious bodily injury or property damage 12 MAX 30 cm LE 34 in minim 4 VENTILATION 76 2 mm AIR DUCT AIR DUCT 12 MAX 30 cm FRONT VIEW OF DOOR FIGURE 9 If this water heater will be used in beauty shops barber shops cleaning establishments or self service laundries with dry cleaning equipment it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in addition to being highly flammable in many cases will also change to corrosive hydrochloric acid when exposed to the combustion products of the water heater The results can be hazardous and also cause product failure Insulation Blankets Insulation blankets available to the general public for external use on gas water heaters are not necessary with Kenmore products The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your Kenmore water heater meets or exceeds the EPACT standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary A WARNING
26. ble noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be considered normal See Condensation section Draft Hood Operation Check draft hood operation by performing a worst case depressurization of the building With all doors and windows closed and with all air handling equipment and exhaust fans operating such as furnaces clothes dryers range hoods and bathroom fans a match flame should still be drawn into the draft hood of the water heater with its burner firing If the flame is not drawn toward the draft hood shut off water heater and make necessary air supply changes to correct Condensation Whenever the water heater is filled with cold water some condensate will form while the burner is on A water heater may appear to be leaking when in fact the water is condensation This usually happens when Anew water heater is filled with cold water for the first time Burning gas produces water vapor in water heaters particularly high efficiency models where flue temperatures are lower e Large amounts of hot water are used in a short time and the refill water in the tank is very cold Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner
27. cates a potentially hazardous A CAUTION situation which if not avoided could result in minor or moderate injury CAUTION used without the safety alert CAUTION symbol indicates a potentially hazardous situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed IMPORTANT DEFINITIONS e Qualified Installer or Service Agency Installation and service of this water heater requires ability equivalent to that of a Qualified Agency as defined by ANSI below in the field involved Installation skills such as plumbing air supply venting gas supply electrical supply are required in addition to electrical testing skills when performing service e Gas Supplier The natural gas or propane utility or service who supplies gas for utilization by the gas burning appliances within this appli
28. cation The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the natural gas meter or propane storage tank of a building Many gas suppliers also offer service and inspection of appliances within the building Sears Roebuck and Co SAFETY PRECAUTIONS AWARNING A WARNING Read and understand instruction Fire Hazard manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and te et eran WAR Neier On l carpeted floor safety messages could result in death or serious injury For continued protection against risk of fire Do not operate water heater if Instruction manual must remain flood damaged with water heater VNB 6 22g Vater temperature over 1257 A WARNING 52 C can cause severe burns 7 2 instantly resulting in severe injury Te or death 2 Overheated water cause Children the elderly and the N watertank explosion physically or mentally disabled NON are at highest riskfor scald injury sized temperature and pressure relief valve must Feel water before bathing or be installed in opening showering provided Temperature limiting valves are available Read instruction manual for safe temperature setting A WA RNING y WA RN N G e due system in accordance with Fire or Explosion Hazard Do not operate water heater if
29. ctric spark gas ignition system When lighting the pilot follow e If you cannot reach your gas supplier call the fire department these instructions exactly C Use only your hand to push down or turn the gas control BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions knob Never use tools If the knob will not push down or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced LIGHTING INSTRUCTIONS FIGURE A FIGURE B GENERATOR CX THERMOSTAT DIAL OFF POSITION PILOT POSITION GAS CONTROL TOP VIEW 270 Read the safety information above on this label Set the thermostat to the lowest setting by turning thermostat dial fully clockwise until it stops Push the gas control knob down slightly and turn clockwise X to OFF see Figure NOTE Knob cannot be turned
30. draft hood is water vapor which has condensed out of the combustion products This is caused by a problem in the vent Contact the gas utility B Condensation may be seen on pipes in humid weather or pipe connections may be leaking C The anode rod fitting may be leaking D Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area E The temperature pressure relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold l Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective AWA RN G steps taken Read and understand instruction Leakage from other appliances water lines or ground seepage manual and safety messages before installing operating or should also be checked servicing this water heater FIGURE 27 check where threaded portion enters tank insert cotton Failure to follow instr
31. e equipped with an anode rod The submerged rod deteriorates to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling the Sears Service Center for an authorized contractor At a minimum the anode s should be checked annually after the warranty period Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year ADANGER hazard Hot water discharge Keep clear of relief valve discharge outlet When checking the temperature pressure relief valve operation make sure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 that the water discharge will not cause any property damage as the water may be extremely hot see Figure 24 TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 24 If after manually operating valve it fails to completely reset and conti
32. ease water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Filling the Water Heater CAUTION Avoid water heater damage Fill tank with water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping e Check all water piping and connections for leaks Repair as needed Venting A WARNING Vent dampers must be certified in accordance with ANSI Z21 66 CSA 6 14 Vent damper must permit proper drafting of water heater Install properly sized venting Do not install without venting outdoors Do notinstall without drafthood f common vented install in accordance with NFPA
33. er or gas supplier to aid you in determining the proper venting for your water heater from the vent tables in the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Periodically check the venting system for signs of obstruction or deterioration and replace if needed The combustion and ventilation air flow must not be obstructed The water heater with draft hood installed must be connected to a chimney or listed vent pipe system which terminates to the outdoors Never operate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation For proper draft hood attachment the draft hood legs may be angled slightly inward Place the draft hood legs in the receiving holes on the top of the water heater The legs will snap in the holes to give a tight fit Secure the legs of the draft hood with the supplied draft hood brackets e Place the vent pipe over the draft hood With vent pipe in position drill a small hole through both the vent pipe and draft hood Secure them together with a sheet metal screw see Figure 17 DRAFT HOOD v VENT v SCREW DRAFT HOOD SY rn DRAFT HOOD VENT TO OUTDOORS OR CHIMNEY BRACKET d uL tee SCREW a FIGURE 17 Obstructed or deteriorated vent systems may present serious health risk or asphyxiation The vent pipe from the water heater must be no less than the diameter of the draft
34. er hour 22 cm2 kW of the total input rating of all gas utilization equipment in the confined space but notless than 100 square inches 645 cm2 One opening should commence within 12 inches 30 cm of the top and one commencing within 12 inches 30 cm of the bottom of the enclosures CHIMNEY OR GAS VENT OPENINGS FIGURE 10 B ALL AIR FROM OUTDOORS See Figures 9 11 12 and 13 The confined space should be provided with two permanent openings one commencing within 12 inches 30 cm of the top and one commencing within 12 inches 30 cm from the bottom of the enclosure The openings should communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors CHIMNEY OR GAS VENT VENTILATION LOUVERS EACH END OF ATTIC M OUTLET AIR jj WATER HEATER rel i FURNACE INLET AIR DUCT ALT INLET AIR VENTILATION LOUVERS FIGURE 11 When directly communicating with the outdoors each opening should have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm kW of total input rating of all equipment in the enclosure see Figure 12 4 7 CHIMNEY GAS VENT VENTILATION LOUVERS 2 E Hi f li WATER HEATER HH FURNACE r INLET AIR DUCT ENDS 1 OR 30 cm ABOVE FLOOR FIGURE 12 When communicating with the outdoors through vertical ducts each opening should have a
35. est risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual see Figures 21 and 22 Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower NOTE A water tempera
36. hermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank or device to relieve the pressure built by thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations see Figure 26 and Figure 26 A WATER HEATER 3 COLD WATER PRESSURE INLET FITTING REDUCING VALVE WITH BY PASS INLET COLD WATER SHUT OFF PRESSURE GAUGE RECOMMENDED INSTALLATION VERTICAL MOUNTING FIGURE 26 23 WATER HEATER COLD WATER INLET FITTING FLOOR CEILING JOIST ETC 3 PRESSURE REDUCING VALVE WITH BY PASS T INLET COLD WATER SHUT OFF EXPANSION TANK 2 PRESSURE GAUGE ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING FIGURE 26 Thermal Expansion Tank Specifications Tank Dimensions Pipe Capacity in Inches Fitting In Gallons Length On Tank Model Number 153 331050 11 279 mm 14 3 4 375 mm 3 4 Male TABLE 1 NOTE Expansion tanks are pre charged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi Strange Sounds Possi
37. ing section to restart the water heater Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual If a condition persists or you are uncertain about the operation of the water heater let the Sears Service Center check it out Contact Sears Service Center at 1 800 4 MY HOME 1 800 469 4663 TROUBLESHOOTING GUIDE Start Up Conditions Thermal Expansion CAUTION Avoid water heater damage Install thermal expansion tank or device if necessary Contact qualified installer or service agency Water supply system may because of such events as high line pressure frequent cut offs and the effects of water hammer have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of t
38. itable means the water flow may cause property damage CAUTION Temperature pressure relief valve discharge pipe must terminate at adequate drain The Discharge Pipe e Should not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Should not be plugged or blocked e Should be of material listed for hot water distribution e Should be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe e Should terminate at an adequate drain e Should not have any valve between the relief valve and tank ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to rel
39. king a smart purchase Your new Kenmore product is designed and manufactured for years of dependable Power surge protection against electrical damage due to power operation But like all products it may require preventive maintenance fluctuations or repair from time to time Thats when having a Master Protection Rental reimb tif ir of a ondurik Perec ment cance ental reimbursement if repair of your covered product takes longer than promised Purchase a Master Protection Agreement now and protect yourself Once you purchase the Agreement a simple phone call is all that it from unexpected hassle and expense takes for you to schedule service You can call anytime day or night or schedule a service appointment on line The Master Protection Agreement also helps extend the life of your new product Here s what s included in the Agreement Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the Expert Service by our 12 000 professional repair specialist kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Master Protection Unlimited service and no charge for parts and labor on all Agreement today covered repairs Some limitations and exclusions apply For prices and additional No lemon guarantee replacement of your covered product if information call 1 800 827 6
40. le Connect the cold water pipe to the cold water inlet of the water heater Please note that adapters may be needed to match existing piping NOTE This water heater is super insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Temperature Pressure Relief Valve A WARNING Temperature pressure relief valve must comply with ANSI A21 22 andASME code Properly sized temperature relief valve must be installed in opening provided e Can result in overheating and excessive tank pressure Can cause serious injury or death This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves and Automatic Gas Shut off Devices for Hot Water Supply Systems ANSI 221 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035kPa and a discharge capacity not less than
41. m the heater The inlet water valve should remain open to maintain pressure in tank In some water areas you may not be able to drain all sediment deposits by simply draining the tank In these cases one or both of the following methods may be used to remove sediment Clean the water heater through the cleanout opening 1 Turn the gas control knob clockwise CN to the OFF position depressing slightly NOTE The knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE 2 Drain heater by following the steps in the Draining section of this manual 3 Remove the outer jacket cover plate from the lower side of the heater jacket 4 Remove six 6 hex head screws securing the tank cleanout plate and remove the plate 5 Remove lime scale or sediment using care not to damage the glass lining 6 Inspect the cleanout plate gasket If a new gasket is required replace the gasket by contacting the Sears Service Center with the appropriate part number from the Parts Order List in this manual 7 Install the cleanout plate Be sure to tighten the screws securely and slightly compress the gasket to avoid leaks 8 Fill the heater with water by following the steps in the Filling the Water Heater section Inspect for leaks around the cleanout plate 9 Replace the outer jacket cover plate 10 Follow the lighting instructions in the Operating Instructions section Mag Erad pa
42. may be obtained from your local dealer wholesaler public utilities or California Office of the State Architect 400 P Street Sacramento CA 95814 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 Complies with SCAQMD rule 1146 2 and districts having equivalent NOx requirements PRODUCT SPECIFICATIONS RECOVERY MINIMUM DIMENSIONS TANK RATE GALS VENT PIPE DIAMETER IN INCHES mm MODEL CAPACITY OF PER HOUR INCHES INCHES HEIGHT TO NUMBER INGALS LTRS 100 F RISE mm mm JACKET TOP 153 338074 74 280 NATURAL 75 100 4 102 26 1 2 673 61 1 8 1 553 153 338004 98 371 NATURAL 75 100 4 102 27 3 4 705 69 3 4 1 772 MATERIALS AND BASIC TOOLS NEEDED Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation m METAL DRAIN PANS AVAILABLE IN Flexible Gas mb NS 20 508 mm DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 457 mm OR LESS 24 610mm DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22 559 mm OR LESS AND AVAILABLE IN 28 711 mm DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 660 mm OR LESS EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS 7 6 LITERS AND 5 GALLONS 18 9 LITERS CAPACITY THROUG
43. minimum free area of 1 square inch 4 000 BTU per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 12 on page 11 When communicating with the outdoors through horizontal ducts each opening should have a minimum free area of 1 square inch per 2 000 BTU per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Figure 14A Alternatively a single permanent opening may be used when communicating directly with the outdoors or with spaces that freely communicate with the outdoors The opening should have a minimum free area of 1 square inch per 3 000 BTU per hour 8 3 cm2 kW of total input rating of all equipment in enclosure See Figure 13 ALTERNATE OPENING LOCATION FIGURE 13 When ducts are used they should be of the same cross sectional area as the free area of the openings to which they connect The minimum short side dimension of rectangular air ducts should not be less than inches 76 2 mm see Figure 14 CHIMNEY OR GAS VENT TIT l N LA ey DUCT FIGURE 14A Louvers and Grilles In calculating free area consideration should be given to the blocking effect of louvers grilles or screens protecting openings Screens used should not be smaller than 1 4 inch 6 4 mm mesh If the free area through a design of louver or grille is known it should be used in calculating the size opening required to provide the free
44. nsors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected e Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan e Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its water supply A WARNING Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use Read instruction manual before installing using or servicing water heater INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS VAPORS ARE LIKELY TO BE PRESENT OR STORED GARAGES STORAGE AND UTILITY AREAS ETC Flammable liquids such as gasoline solvents propane LP or butane etc and other substances such as adhesives etc emit flammable vapors which can be ignited by a gas water heater s pilot light or main burner The resulting flashback and fire can cause death or serious burns to anyone in the area as well as property damage If installation in such areas is your only option then the installation must be accom
45. nto one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve 12 should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 14B below Valves for reducing point of use temperature by mixing cold and hot water are also available Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual HOT WATER COLD WATER OUTLET z i TEMPERED G WATER OUTLET 4 COLD WATER CT INLET ON HOT WATER HEATER VALVE OUTLET ON WATER HEATER FIGURE 14B A WARNING Toxic Chemical Hazard Do not connect to non potable water system This water heater should not be connected to any heating systems or component s used with a non potable water heating appliance All piping components connected to this unit for space heating applications should be suitable for use with potable water Toxic chemicals such as those used for boiler treatment should not be introduced into this system Water supply systems may because of such events as high line pressure frequent
46. nues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion You may have a check valve installed in the water line or a water meter with a check valve Consult the Sears Service Center for further information Do not plug the temperature pressure relief valve Draining A DANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 1 Turn the gas control knob to the OFF position 22 2 CLOSE the cold water inlet valve to the water heater 3 OPEN a nearby hot water faucet and leave open to allow for draining 4 Connect a hose to the drain valve and terminate to an adequate drain 5 OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 6 CLOSE the drain valve 7 Follow instructions in Filling The Water heater section 8 Follow the lighting instructions in the Light
47. occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive Gas Piping A WARNING Do not use water heater with any gas other than the gas shown on the rating plate Excessive pressure to gas control valve can cause serious injury or death e Turn off gas installation lines during e Contact qualified installer or service agency Make sure the gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 14 inch water column 3 5kPa for natural gas The minimum inlet gas pressure listed on the rating plate is for the purpose of input adjustment If the gas control valve is subjected to pressures exceeding 1 2 pound per square inch 3 5kPa the damage to the gas control valve could result in a fire or explosion from leaking gas If the main gas line shut off serving all gas appliances is used also turn OFF the gas at each appliance Leave all gas appliances shut OFF until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 and your gas supplier concerning pipe size 16 There must be Areadily acces
48. or other hot surfaces to produce sizzling or frying noise Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot Because of the suddenness and amount of water condensation water may be diagnosed as a tank leak After the water in the tank warms up about 1 2 hours the condition should disappear Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up An undersized water heater will cause more condensation The water heater must be sized properly to meet the family s demands for hot water including dishwashers washing machines and shower heads Excessive condensation may be noticed during the winter and early spring months when incoming water temperatures are at their lowest Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor Smoke Odor It is not uncommon to experience a small amount of smoke and odor during the initial start up This is due to burning off of oil from metal parts and will disappear in a short while Operational Conditions Smelly Odor In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated
49. pe from the draft hood where it connects to the water heater In most installations the vent pipe can be lifted off after any screw or other attached devices are removed Dispose of the draft hood The new water heater has a draft hood which must be used for proper operation If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four 6 inches away from where they connect to the water heater eF see Figure 6 This will avoid cutting off pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 2 Turn OFF the gas supply to the water heater If the main gas line Shut off valve serving all gas appliances is used also shut OFF the gas at each appliance Leave all gas appliances shut OFF until the water heater installation is completed see Figures 2 and 3 FIGURE 6 If you have galvanized pipes to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater see Figure 7 These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve dr
50. plished in a way that the pilot flame and main burner flame are elevated from the floor at least 18 inches While this may reduce the chances of flammable vapors from a floor spill being ignited gasoline and other flammable substances should never be stored or used in the same room or area containing a gas water heater or other open flame or spark producing appliance NOTE Flammable vapors may be drawn by air currents from other areas of the structure to the appliance A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Also the water heater must be located and or protected so it is not subject to physical damage by a moving vehicle A WARNING For continued protection against risk of fire Do not install water heater on carpeted floor Do not operate water heater if flood damaged This water heater must not be installed directly on carpeting Carpeting must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches 76 2 mm in any direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard A WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire explosion Maintain requi
51. read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with these instructions and the local code authority having jurisdiction In the absence of local codes installations should comply with the following In the United States The National Fuel Gas Code ANSI Z223 1 NFPA 54 current edition This publication is available from the Canadian Standards Association 8501 East Pleasant Valley Rd Cleveland Ohio 44131 or The National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 If after reading this manual you have any questions or do not understand any portion of the instructions call the Sears Service Center Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires See figures 1 and 8 through 13 Examine the location to ensure the water heater complies with the Facts to Consider About the Location section in this manual For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions
52. red clearances to combustibles Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear 4 inches 102 mm at the front and 6 inches 153 mm from the vent pipe see Figure 8 Clearance from the top of the jacket is 12 inches 305 mm on most models Note that a lesser dimension may be allowed on some models refer to the label attached adjacent to the gas control valve on the water heater TOP VIEW OF CLOSET WITH DOOR TOP VIEW OF CLOSET WITHOUT DOOR 104 mm 0 MIN FIGURE 8 A WARNING Install water heater in accordance with the instruction manual and 54 e To avoid injury combustion and ventilation air must be taken from outdoors Do not place chemical vapor emitting products near water heater A fa LET a aL PU E m p Do om Ca a ur T M E A Pom 25a a m w 7 v Breathing carbon monoxide can cause brain damage death Always read and understand instruction manual A gas water heater cannot operate properly without the correct amount of air for combustion see Figure 9 Do not install in a confined area such as a closet unless you provide air as shown in the Combustion Air and Ventilation for Appliances Located in Confined Spaces section Never obstruct the flow of ventil
53. roper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a drip leg sometimes called a sediment trap must be incorporated in the piping The drip leg must be readily accessible Install in accordance with the Gas Piping section Refer to the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 A sediment trap should be installed as close to the inlet of the water heater as practical at the time of water heater installation The sediment trap should be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap If a tee fitting is used it should be installed in conformance with one of the methods of installation shown in Figures 19 and 20 GROUND JOINT UNION OPTIONAL GAS CONTROL DRIP LEG SEDIMENT TRAP GROUND JOINT UNION OPTIONAL DRIP LEG SEDIMENT TRAP FIGURE 20 GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL T 2 3 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FLAMMABLE BEFORE LIGHTING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL FAUCETS This appliance has pilot which is lit by a piezo ele
54. rt no 23600 can be used to help remove the sediment deposits This may be ordered from the Sears Service Center For ordering refer to the Parts Order List section of this manual Vent System Inspection At least once a year a visual inspection should be made of the venting system You should look for Obstructions which could cause improper venting The combustion and ventilation air flow must not be obstructed e Damage or deterioration which could cause improper venting or leakage of combustion products 20 Rusted flakes around top of water heater WARNING Flue gases may escape if vent pipe 15 not connected Be alert for obstructed sooted or deteriorated vent system to avoid serious injury or death Do not store corrosive chemicals in vicinity of water heater e Chemical corrosion of flue and vent system can cause serious injury or death Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation Obstructions and deteriorated vent systems may present serious health risk or asphyxiation Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals
55. sible manual shut off valve in the gas supply line serving the water heater and Adrip leg sediment trap ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control valve Aflexible gas connector or a ground joint union between the shut off valve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry The minimum inlet gas pressure shown on the rating plate is that which will permit firing at the rated input WARNING uu e High altitude orifice must be installed for operations above 7 700 ft 2 347 m Contact a qualified installer or service agency Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Water heaters covered in this manual have been tested and approved for installation at elevations up to 7 700 feet 2 347 m above sea level For installation above 7 700 feet 2 347 m the water heater s Btu input should be reduced at the rate of 4 percent for each 1 000 feet 305 m above sea level which requires replacement of the burner orifice in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Contact your local gas supplier for further information Failure to replace the standard orifice with the proper high altitude orifice when ins
56. sing slightly NOTE The knob cannot be turned from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the access door of the water heater If the burner needs to be removed for additional cleaning call the Sears Service Center to remove and clean the burner and correct the problem that required the burner to be cleaned Housekeeping Vacuum around base of water heater for dust dirt and lint on a regular basis INSTALLED IN SUITABLE To insure sufficient ventilation and combustion air supply proper clearances from the water heater must be maintained See Facts to Consider About the Location section Combustible materials such as clothing cleaning materials or flammable liquids etc must not be placed against or adjacent to the water heater because they could catch on fire DANGER Do not obstruct combustion air openings at the bottom of the water heater Do not use or store flammable vapor products such as gasoline solvents or adhesives in the same room or area near water heater or other appliance Can cause serious death injury or 21 Anode Rod Inspection CAUTION Avoid water heater damage Inspection and replacement of anode rod required The anode rod is used to protect the tank from corrosion Most hot water tanks ar
57. t less than 50 cubic feet per 1 000 Btu per hour 4 8 m3 per kW of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space In unconfined spaces in buildings infiltration may be adequate to provide air for combustion ventilation and dilution of flue gases However in buildings of tight construction for example weather stripping heavily insulated caulked vapor barrier etc additional air may need to be provided using the methods described in Combustion Air and Ventilation for Appliances Located in Confined Spaces Combustion Air and Ventilation for Appliances Located in Confined Spaces Confined Space is a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 m3 per kW of the aggregate input rating of all appliances installed in that space A ALL AIR FROM INSIDE BUILDINGS See Figure 9 and Figure 10 The confined space should be provided with two permanent openings communicating directly with an additional room s of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space should be considered in making this determination Each opening should have a minimum free area of one square inch per 1 000 Btu p
58. talled at elevations above 7 700 feet 2 347 m could result in improper and inefficient operation of the appliance producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area A WARNING Use joint compound or tape compatible with propane e Leak test before operating heater e Disconnect gas piping and shut off valve before pressure testing system The appliance and its gas connection must be leak tested before placing the appliance in operation The appliance and its individual shut off valve should be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 pound per square inch 3 5 kPa It should be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown in Figures 19 and 20 Sediment Traps A WARNING Contaminants in gas lines can cause fire or explosion Clean all installation gas piping before Install drip leg in accordance with 54 Contaminants in gas lines may cause imp
59. tany appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Sears Roebuck and Co Hoffman Estates IL 60179 U S A PRINTED 0109 WWW Sears com 197675 002 SAFE INSTALLATION USE AND SERVICE Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous A DANGER situation which if not avoided will result in death or injury WARNING indicates a potentially hazardous A WARN G situation which if not avoided could result in death or injury CAUTION indi
60. ture range of 120 F 140 F 49 C 60 C is recommended by most residential dishwasher manufacturers The thermostat of this water heater has been factory set at its lowest position PILOT LIGHTING It is adjustable and must be reset to the desired temperature setting to reduce the risk of scald injury The mark A indicative of approximately 120 F 49 C is preferred starting point Some states have a requirement for a lower setting Turn the water temperature dial clockwise CN to decrease the temperature or counterclockwise to increase the temperature Should overheating occur or the gas supply fail to shut off turn off the manual gas control valve to the appliance GAS CONTROL THERMOSTAT FIGURE 21 Time to Produce 2nd amp 3rd Temperature Setting Degree Burns on Adult Skin VERY HOT APPROX 180 F 82 C D APPROX 160 F 71 C C APPROX 150 F 65 C B APPROX 140 F 60 C Nearly instantaneous About 1 2 second About 1 1 2 seconds Less than 5 seconds About 30 seconds More than 5 minutes A APPROX 130 F 54 C APPROX 120 F 49 C LOW APPROX 100 F 37 8 C FIGURE 22 SERVICE AND ADJUSTMENT Tank Sediment Cleaning Sediment build up on the tank bottom may create varying amounts of noise and if left in the tank will cause permanent tank failure Once a month the heater should be flushed by opening the drain valve and allowing two gallons of water to drain fro
61. uctions and l l M safety messages could result in swab between jacket opening and fitting If cotton is wet follow death or serious injury Draining instructions in the Service and Adjustment section Instruction Manual must remain and then remove fitting Put pipe dope or teflon tape on the with water heater threads and replace Then follow Filling the Water Heater instructions in the nstallation Instructions section 25 TROUBLESHOOTING GUIDE Continued These guidelines should be used by a qualified service agent Call Sears Service at 1 800 4 MY HOME 1 800 469 4663 for assistance Problem Solution Improperly sealed hot or cold supply connection Tighten threaded connections relief valve drain valve or thermostat threads Leakage from other appliances or water lines Inspect other appliances near water heater Condensation of flue products Refer to CONDENSATION Thermal expansion in closed water system Install thermal expansion tank DO NOT plug T amp P valve LEAKING T amp P VALVE Improperly seated valve Check relief valve for proper operation DO NOT plug T amp P valve High sulfate or mineral content in water supply Drain and flush heater thoroughly then refill SMELLY ODORS Bacteria in water supply Chlorinate or aerate water supply WATER LEAKS Gas control knob not positioned correctly Refer to LIGHTING INSTRUCTIONS Main gas supply off Turn on main gas shutoff valve PILOT W
62. with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop aconcentration of sulfate in the supply water 24 e little or no dissolved oxygen in the water sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans e an excess of active hydrogen the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact Sears Service for further information concerning an Anode Replacement and this Chlorination Treatment If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR In Hot Water Faucets WARNING Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time

Kenmore 3-Year Owner's Manual

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