Kawasaki 691257 User's Manual
Contents
1. 21 INSTALLING THE BAND SAW BLADE 0 21 22 LASER GUIDE ire d rette Pacte RE haan eens 22 24 LASER SAFETY siriat t iiaiai e tee d i e no 23 OPERATING THELASER 0 00 cece eee eee 24 OPERATING THE BAND SAW 0 cece eee 24 25 FEEDING WORK INTO THE SAW oohun a 25 SECTION FOUR MAINTENANCE AND CLEANING 0 0 0 cece a 26 ACCESSORIES 24 ose hex ee nite PRORA rer OR P XR e 26 SPECIFICATIONS ss p paat nnet Ea a Hh 27 OTHER CONSUMER DO IT YOURSELF DIY TOOLS 27 SECTION FIVE 3 YEAR LIMITED WARRANTY sssssssssss II 27 30 CONGRATULATIONS Thanks for choosing this product At Alltrade our aim is to provide you with quality products at an affordable price and we want you to be totally satisfied with your product and our Customer Service If any help and advice is needed please contact us at 1 800 590 3723 Properly cared for this product will give you many years of satisfaction INTENDED USE This product is intended for consumer use only This tool is not designed for pro fessional use The power cord should only be used in approved electrical outlets as described in this manual Failure to use the proper power cords and or extension cords may result in fire or possible damage to the band saw RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 4 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions in this manual may result severe pers2. Denotes Double Insulation min Minutes Time S Seconds Time b Diameter Size of Drill Bits Grinding Wheels etc No load speed No load Rotational Speed Imin Revolutions per Minute Revolutions Surface Speed Strokes etc per Minute 1 2 3 Ring Selector Settings Speed Torque or Position Settings 10 FUNCTIONAL DESCRIPTION ASSEMBLY The band saw is shipped partly disassembled Assembly consists of attaching the table table insert rip fence and miter gauge Both the work table and rip fence must be installed prior to use Assembly should take 10 15 minutes Required tools The following tools are required 4 mm Hex key supplied 3 mm Hex key supplied and open end wrench supplied ASSEMBLING THE TABLE 1 Remove the bracket from below the work table by first loosening the two knobs 2 Remove the two knobs bracket and screws 3 Place the work table on the table trunnion by threading the saw blade through the slot in the table 4 Insert the table insert in the center of the table CONTROLS AND COMPONENTS 5 Align the work table so that the blade runs though the 1 Band Saw 10 62 1575mm band saw blade center of the table insert s 2 Hex Keys 2 fitted slot 3 Work Table 11 Wheel and Blade housing l 4 Miter Gauge 12 Door Latch 6 Fasten the work table to the table trunnion using the three recessed hex bolts Tiei Switches ON OFF Light L plain washers and nu
3. VOLT AC 60 HZ TOOLS TOOL CURRENT RATING CONDUCTOR SIZE IN A W G AMPERE 10FT 25FT 50FT 100FT 3 6 18 18 18 18 6 8 18 18 18 16 8 10 18 18 18 14 10 12 16 16 14 14 12 16 14 12 12 16 20 12 12 12 26 SPECIFICATIONS Input 120V N 60 Hz Current 2A Cutting Speed 2650 SF M Blade Length 59 1 2 1511mm Throat Capacity 9 229mm Table Size 11 13 16 X 11 13 16 300mm x 300mm Max Cutting Height 3 1 2 89mm Laser Beam Class II Diode Laser Average Radiant Power imw Laser Beam Wavelength 650nm OTHER CONSUMER DO IT YOURSELF DIY TOOLS Alltrade offers a full range of Kawasaki tools that make DIY jobs easy If you would like further information on the following products please contact Alltrade Customer Service Department at 1 800 590 3723 Cordless Drills Screwdrivers Reciprocating Saws Impact Wrenches Routers Sanders Rotary Tools Jigsaws Corded and Cordless Multi Purpose Tools Circular Saws Angle Grinders 3 YEAR LIMITED WARRANTY Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC hereinafter Alltrade expressly warrants to the original retail purchaser of the accompanying KAWASAKI power tool and no one else all parts of the product except those parts referred to below which are specifically exclud ed from such warranty see Exclusions to be free from defects in materials and workmanship for a period of three years from original date of purchase except that such
4. then unplugging it before making any adjustments Failure to do so can result in severe injury or death 1 Loosen the table locking knob NOTE the table setting lever works on a cam allowing you to pull it toward you and back if you run out of room 2 Loosen the table setting lever 3 Adjust the bevel adjustment scale located under the table to help set the table to the desired angle between 0 and 45 degrees 4 Tighten the table setting lever and the table locking knob to secure the table in position 5 Make a practice cut on a scrap piece of similar wood and adjust the table as needed for precision ADJUSTING SAW BLADE TENSION 4 WARNING Always remove power to the saw by turning the power switch off and then unplugging it before making any adjustments Failure to do so can result in severe injury or death 19 1 To increase blade tension turn the blade tension knob clockwise DECREASE 2 To reduce blade tension turn the blade tension knob counterclock wise Kawasaki p 2 5 Bandsaw Y 3 Fully raise the upper blade guide A A 4 Check the tension by pushing the side of the blade halfway between the table and upper blade guide with your finger The blade should bend no more than 5 64 to 1 8 inch 5 Correct the tension as needed by turning the blade tension knob and then measuring bending again 5 64 TO 1 8 ADJUSTING BLADE TRACKING This procedure is follow
5. FOR CUSTOMER SERVICE POUR LE SERVICE APRES VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1 800 590 3723 Printed in China Kawasaki Kawasaki Motors Corp U S A OFFICIAL LICENSED PRODUCT 87 1904 60957 KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP U S A WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT CONSUMER INQUIRES SHOULD BE DIRECTED TO COPYRIGHT 2006 ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 USA 691257 9 Band Saw Rev 8 18 06 COMPONENT Kawasaki T 9 BAND SAW INSTRUCTION MANUAL THS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL IN URY AND OR PROPERTY DAMAGE IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WTH YOUR ALLTRADE PRODUCT DO NOT RETURN THIS PRODUCT TO THE STORE PLEASE CALL CUR CUSTOMER SERMCE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL HAVE THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE LOCATION AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT GVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL TO US TABLE OF CONTENTS CONGRATULATIONS o 2 INTENDED USE iii sies ere L
6. RNING It may be more difficult to see the laser line in conditions of bright sunshine and on certain surfaces OPERATING THE BAND SAW Before operating the band saw the unit should be fully assembled and prepared for use All doors should be closed and locked and appropriate safety procedures fol lowed 1 With power removed from the equipment perform a pre operation check Check for damaged parts Check that guards are in place Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation 2 Correct all unsafe conditions Any part that is damaged should be properly repaired or replaced 24 FEEDING WORK INTO THE SAW 1 Ensure that the lighting is adequate 2 Adjust the upper guide to just clear the work piece 3 Inspect the work piece and remove all nails and other foreign objects before beginning sawing 4 Hold the work piece firmly against table 5 Feed the piece work into the blade against the direction of rotation of the blade 6 Should the blade become jammed immediately turn the machine switch OFF and wait for the blade to come to a full and complete stop Unplug the saw from the power source and then proceed to gently disengage the piece from the blade 23 MAINTENANCE AND CLEANING It is important to keep your band saw in perfect operating condition CLEANING After every use of the band saw the saw and surroun
7. STMENTS A WARNING MAKE SURE THE POWER SWITCH IS IN OFF POSITION before plugging in to prevent unintentional starting USE ONLY RECOMMENDED ACCESSORIES See the table provided NEVER LEAVE THE EQUIPMENT RUNNING UNATTENDED TURN POWER OFF Don t leave the work area until it comes to a complete stop A WARNING USE PROPER GROUNDING techniques in accordance with ALL local codes and ordinances DO NOT MODIFY the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician REPAIR OR REPLACE damaged or worn cords immediately ADDITIONAL SAFETY RULES FOR BAND SAWS A WARNING DO NOT STARE into the laser beam NEVER AIM the laser beam at any person or an object other than the work piece NEVER AIM the laser beam at a work piece with a reflective surface WEAR EAR PROTECTION Wear a breathing mask Wear eye protection DO NOT REMOVE jammed cutoff pieces until the blade has stopped MAINTAIN PROPER ADJUSTMENT of blade tension blade guides and thrust bearings PERIODICALLY CHECK that all nuts bolts and other fixings are properly tightened DO NOT STORE materials or equipment above a machine in such a way that they could fall into it Ensure that your work is always on the table Never make a cut with the work off the table GROUNDING INSTRUCTIONS The electrical power source for this band saw MUST be grounded in order prevent possible electric shock or even death should the t
8. T VIEW DIRECTLY WITH OPTICAL INSTRUMENTS MAGNIFIERS CLASS 2M LASER PRODUCT 635 660nm 1mW CW CLASSIFIEDS PER IEC 60825 1 Ed 1 2 2001 08 LASER RADIATION CAUTION LABEL AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE 23 OPERATING THE LASER A CAUTION Do not stare into the laser beam Never aim the beam at any person or an object other than the work piece The use of optical instru ments with this laser product will increase the chance of eye damage USING THE LASER LIGHT 1 Place the workpiece on the table 2 Press the laser light ON OFF switch to the I position 3 To turn the laser light off press the laser light ON OFF switch to the O position 4 To adjust the laser line turn the laser adjustment knob in a counter clockwise direction to loosen it and then move it to the left or right until the laser line is in line with blade Turn the laser adjustment knob in a clockwise direction to tighten The laser guide does not normally present an optical hazard although staring at the beam may cause flash blindness The laser shall be used and maintained in accordance with the manufacturer s instructions Always ensure the laser beam is aimed at a sturdy work piece without a reflective surface i e wood or rough coated surfaces are acceptable Bright shiny reflective sheet or the like is not suitable for laser use as the defective surface could direct the beam back at the operator 4 WA
9. TIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO DIRECTLY OR INDIRECTLY ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND OR ITS REPRESENTATIVE S AND PURCHASER ANY WARRANTY HEREUNDER AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS REPRESENTATIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES IN NO EVENT WHETHER AS A RESULT OF A BREACH OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHERWISE SHALL ALLTRADE S AND OR ITS REPRESENTATIVE S LIABILITY EXCEED THE PRICE OF THE PRODUCT ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE Limitations on Warranty Disclaimers Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages so part or all of the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state If your product is not covered by this warranty please call our Customer Service Department toll free at 1 800 590 3723 for general repair information and charges
10. TIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR 29 PURPOSE NO WARRANTY ORAL OR WRITTEN OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS PRODUCT ALL EXPRESS AND OR IMPLIED WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE Limitation Of Liability IN NO EVENT SHALL ALLTRADE AND OR ITS REPRESENTATIVE S BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL AND OR CONSEQUEN
11. against the band saw blade 7 Turn the band saw wheel by hand several times in a clockwise direction to bring the guide pins into the correct position Both guide pins should just touch the saw blade 8 Tighten the guide pin locking screws 9 Rotate the band wheel one or two times by hand to ensure that the blade is not pinched ADJUSTING THE RIP FENCE The rip fence attachment allows you to make parallel cuts in a piece of wood all the same width A WARNING Always remove power the saw by turning the power switch off and then unplugging it before making any adjustments Failure to do so can result in severe injury or death 1 Adjust the rip fence to the desired width and secure it in position using the locking handle NOTE The rip fence can be positioned on both sides of the blade 2 Ensure that the rip fence rests against the wood long its entire length to pro duce a consistent parallel cut ADJUSTING THE MITER GAUGE The miter gauge is used to help support the work piece and can be adjusted when cutting an angle 1 To adjust loosen the knob at the top of the miter gauge 2 Rotate the miter gauge until the desired angle is reached 3 Tighten the miter gauge knob to lock the angle in position ADJUSTING THE BEVEL ANGLE The bevel adjustment allows material to be cut at any angle between 0 and 45 degrees 4 WARNING Always remove power to the saw by turning the power switch off and
12. and insured address ALLTRADE Warranty Claims amp Repair 1431 Via Plata Long Beach CA 90810 Attn Customer Service 1 800 590 3723 within the applicable warranty period with a written request by purchaser that Alltrade repair and or replace the nonconforming item and or part We recommend that you keep the original product packaging in the event you need to ship the unit We suggest the package be insured against loss or in transit damage When sending your product include your name address phone number dated proof of purchase or copy and a statement about the nature of problem Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid and insured to Alltrade s facility see above address will be inspected and at Alltrade s option repaired and or replaced free of charge if found to be defective and subject to warranty Alltrade retains the sole discretion to determine whether any item or part is nonconforming and if so whether the item and or part will be repaired and or replaced If the unit is repaired new or reconditioned replacement parts may be used If Alltrade chooses to replace the product it may replace it with a new or reconditioned one of the same or comparable design The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period Typically a
13. ation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles WARNING Handling the power cord on corded products may expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instruc tions listed below may result in electric shock fire and or serious personal injury ALWAYS USE SAFETY GLASSES ALSO USE FACE OR DUST MASK IF CUT TING OPERATING IS DUSTY Everyday eyeglasses only have impact resistant lenses they are
14. defective product that is returned within the first 30 days after the purchase date will be replaced for items returned after the first 30 days and within the warranty period covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced at Alltrade s option During the warranty period Alltrade will be responsi ble for the return shipping charges Alltrade s repair and or replacement of any non conforming item and or part thereof shall constitute fulfillment of all obligations to the purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facility unless expressly agreed to by Alltrade in writing Under no circumstances shall Alltrade bear any responsibility for loss of the unit loss of time or rental inconvenience commercial loss or consequential damages Exclusions This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse abuse accidents operation at other than recommended pressures or temperatures improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty This limited warranty does not apply to accessory items such as drill bits screwdriving bits circular saw blades jigsaw blades grinding wheels sanding sheets and other
15. ding area should be cleaned thoroughly to remove any buildup of metal filings Use an air hose or soft bristled brush to clean the saw components Sweep around the saw or use a shop vacuum to remove the debris from the floor ACCESSORIES Optional accessories for the band saw can include wire brush wheels that can be used for cleaning and layered cloth wheels that can be used for polishing and buff ing Contact ALLTRADE Customer Service at 1 800 590 3723 toll free to find out what accessories are available for the band saw A WARNING Only use accessories that are designed to fit your partic ular band saw These accessories should be specifically labeled to match the speed and arbor size of the band saw Failure to use the proper acces sories could result in property damage damage to the band saw and seri ous personal injury to the operator Always attach grounded 3 prong extension cords to grounded 3 hole outlets If the band saw must be used outside use an extension cord labeled W A or W These extension cords are rated for outdoor use and reduce the chances of electrical shock If you must use an extension cord be sure that the gauge is large enough to carry the amount of current necessary for your power tool If not your tool may experi ence a loss of power excessive voltage drop or overheating The smaller the gauge number the heavier the cord see table on below RECOMM ENDED SIZES OF EXTENSION CORDS 120
16. ed to ensure that the blade is centered on the band saw wheels 4 WARNING Always remove power to the saw by turning the power switch off and then unplugging it before making any adjustments Failure to do so can result in severe injury or death 1 Unlock and open the housing doors 2 Loosen the blade tracking locking nut 3 While rotating the band saw wheel by hand turn the blade tracking adjustment knob clockwise if the blade runs toward the front of the saw or counterclockwise if the blade runs toward the back 4 When tracking properly tighten the blade tracking nut 20 SETTING THE TABLE SQUARE WITH THE BLADE 4 WARNING Always remove power the saw by turning the power switch off and then unplugging it before making any adjustments Failure to do so can result in severe injury or death 1 Fully raise the upper blade guide 2 Check that the band saw tension is correct 3 Loosen the table locking knob and table setting lever 4 Using a square adjust the work table at a right angle to the blade 5 Tighten the table locking knob and table setting lever 6 Loosen the locking nut located beneath the work table and adjust the screw stop until it touches the work table 7 Tighten the locking nut to secure the screw stop in position 8 Check that the blade is 90 degrees to the table by making a practice cut on a scrap piece of similar wood and checking that it i
17. heck the bearings and the motor shaft and repair or replace them as soon as possible EXCESSIVE VIBRATION can cause severe damage to both the workpiece and the band saw DISCONNECT AC POWER BEFORE ANY ADJUSTMENTS TO THE BLADE ARE MADE ADJUST THE TOOL TABLE BEFORE EACH USE The tool table should be tight ened and placed at the proper angle for the cutting job before the band saw is put into use If not properly adjusted the workpiece can unexpectedly move causing the abrasive wheel to seize resulting in damage to it or possible severe injury to the operator PROPERLY SUPPORT EXTRA LONG OR EXTRA WIDE WORKPIECES Workpieces that are too long or tool wide can tip and cause the band saw blade to seize resulting in a sudden kick back motion resulting in damage to the work piece and band saw as well as possible severe injury to the operator NEVER START THE BAND SAW WITH THE WORKPIECE IN CONTACT WITH THE BAND SAW BLADE The sudden start up of the band saw blade could cause it to break resulting in pieces flying away from the band saw resulting in damage the workpiece the band saw and or serious injury to the operator DISCONNECT THE BAND SAW POWER CORD FROM THE AC OUTLET before making adjustments to the worktable clamps vises workpieces changing abrasive wheels or changing the speed of the drill motor preventing the tool from accidentally turning on Failure to adhere to this step could result in dam age to the workpiece and the band saw a
18. inished Thoroughly clean the area surrounding the band saw making it ready for the next use NEVER LEAVE THE BAND SAW RUNNING UNATTENDED WHEN FINISHED WITH A CUTTING OPERATION TURN OFF THE BAND SAW AND WAIT UNTIL IT COMES TO A COMPLETE STOP WARNING SECURE THE ELECTRICAL POWER CORD WHEN THE BAND SAW IS NOT IN USE to prevent unauthorized use of the tool and or to prevent children from accidentally turning it on Department of Labor OSHA 1910 213 Regulations ADDITIONAL INFORMATION about the proper use of band saws is available from the Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 or at the following website www powertoolinstitute com Information is also available from the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Additionally you can refer to the U S Department of Labor Occupational Safety and Health Act OSHA 1910 213 Regulations SYMBOLS IMPORTANT Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME EXPLANATION V Volts Voltage Potential A Amperes Current Hz Hertz Frequency Cycles per Second W Watt Power Kg Kilograms Weight N Alternating Current Type of Current Direct Current Type of Current NS Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal E Class II Construction
19. lace using the Allen key 2 Press the guide pins together against the band saw blade 3 Turn the band saw wheel by hand in a clockwise direction several times to bring the guide pins into position Both guide pins should touch the saw blade gt X i boq 4 Tighten the guide pin locking screws 5 Rotate the band saw tensioner wheel one or two times to ensure straight tracking of the band saw blade ADJUSTING THE LOWER BLADE GUIDE The lower blade guide has a thrust bearing that supports the band saw blade from the rear and two guide bearings that provide lateral adjustment These guide bear ings need to be adjusted after every band saw change or any tracking adjustment 1 Tilt the work table 45 degrees to give access to the adjustment screws 2 To adjust the thrust bearing loosen the thrust bearing locking screw with the Allen wrench 3 Adjust the bearing position until it is 1 32 inch from the band saw blade When adjusted correctly the band saw blade when turned by hand will not contact the thrust bearing 4 Tighten the thrust bearing locking screw 5 Open the lower housing door to access the two screws that hold the guide pins in place Then with the table trunnion level adjust the guide pins by loosening the screws with the Allen key d g lt 1 32 FROM BLADE av t 17 NOTE The right guide pin is accessed through the slot in the lower housing 6 Press the guide pins together
20. n those specified herein may result in hazardous radiation exposure 22 A WARNING NEVER LOOK INTO THE LASER BEAM Any contact with the eyes by the beam could cause injury Do not use the laser when cutting reflective materials DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURFACES CLASS 2M LASER PRODUCT Any contact with the eyes by the beam could cause injury Ensure the laser beam is turned on only when the tool is on a non reflective workpiece and as such it is aimed only at the work surface Metals and other materials like steel which can be highly reflective should only be cut with out the use of the laser STORE OUT OF REACH OF CHILDREN Equipment should be in a high location or locked up to keep out of reach of children It is not a toy DO NOT TAMPER WITH THE LASER OUTPUT Changing the performance of the laser to increase its output is prohibited Any claim for damages or injuries resulting from not following these instructions will be refused OPERATION ACCESSIBLE FIELDS Wavelength 636 660nm Laser Power for Classification 1mW CW NEVER OPERATE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL IS DAMAGED DO NOT SERVICE LASER The laser unit must be returned to the factory for any service or repair Service or repair must be handled by authorized factory trained technicians Be careful with this tool Striking or jarring it especially on the laser housing can affect its accuracy LASER LIGHT DO NO
21. ng the grinder motor to run slower with the pos sibility of causing damage to the motor Using extension cords with smaller than the rec ommended wire gauge run the risk of getting too hot melting and or causing fires See table Extension Cord Specifications on page 26 4 WARNING Use proper grounding techniques Improper connection of the equipment grounding conductor can result in a risk of electric shock resulting in personal injury or death 4 WARNING If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live ter minal Failure to do so can result in personal injury or death In the event of a malfunction or breakdown ground ing provides a path of least resistance for electrical current to reduce the risk of electric shock IMPORTANT SAFETY RULES FOR BAND SAWS READ AND UNDERSTAND ALL INSTRUCTIONS If there are instructions in this manual that are not completely understood seek the advice of a trained profes sional or contact Alltrade Customer Service at 1 800 590 3723 before attempt ing to perform the procedures Failure to follow all instructions listed in this manual may result in property damage damage to the tool or serious person al injury or even death UNPACK THE BAND SAW COMPLETELY FROM ITS CARTON Inspect the saw and accessories and ensure they are free from defects or breakage due to shipping DO NOT OPERATE THIS BAND SAW until it i
22. nition sources Failure to do so can result in fire and cause personal injury or death Connect the dust extraction equipment to the port on the back of the band saw MOUNTING THE SAW TO A WORKBENCH The band saw has four predrilled holes in the base for mounting to a workbench It is best to attach the band saw to a firm stable surface at a convenient working height A workbench is ideal 1 Drill four holes in the workbench to match the four holes in the base of the saw 2 Attach the band saw to the work bench using bolts inserted from the top lock washers and nuts OPENING THE HOUSING DOORS The upper and lower housing doors protect the operator and shield the moving parts of the band saw drive and power source The doors must remain closed while the band saw is in use 4 WARNING Always remove power to the saw by turning the power switch off and then unplugging it before making any adjustments Failure to do so can result in severe injury or death 14 1 Remove power to the band saw by turning the switch off and unplugging at the power source 2 To open the upper housing door turn the upper housing locking screw to the left and then pull the door open 3 To open the lower housing door turn the lower housing locking screw to the left and then pull the door open e amp JN amp ADJUSTING THE UPPER BLADE The upper blade consists of a thr
23. not safety glasses KEEP ALL SAFETY GUARDS IN PLACE AND IN WORKING ORDER REMOVE ADJUSTING KEYS AND WRENCHES Always check that keys and adjust ing wrenches are removed from the work area before operating the equipment KEEP WORK AREA CLEAN REMOVE CLUTTER DO NOT USE EQUIPMENT IN A WET OR IN DANGEROUS ENVIRONMENT Keep the work area well lit KEEP ALL NON WORKERS AT A SAFE DISTANCE FROM THE WORK AREA MAKE THE EQUIPMENT AND WORK AREA SECURE BY USING PADLOCKS MASTER SWITCHES OR BY REMOVING STARTER KEYS DON T FORCE THE EQUIPMENT Use it for which it was designed USE THE RIGHT TOOL OR ATTACHMENT Don t force a tool or attachment to do a job for which it was not designed USE THE PROPER EXTENSION CORD MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION When using an extension cord be sure to use one heavy enough to carry the current your product will draw WEAR PROPER CLOTHING Do not wear loose clothing gloves neckties rings bracelets or other jewelry that can get caught in moving parts Nonskid footwear is recommended Wear protective hair covering to contain long hair SECURE WORK PIECES Use clamps or a vise to hold objects in place DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS Keep them sharp and clean for best and safest performance FOLLOW INSTRUCTIONS FOR LUBRICATING AND CHANGING ACCESSORIES REMOVE POWER TO THE BAND SAW BEFORE SERVICING WHEN CHANGING BLADES AND MAKING ADJU
24. onal injury or death Keep this manual and refer to it for Safety Instructions Operating Procedures and Warranty The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power tools Always use common sense and pay particular attention to all the DANGER WARNING CAUTION and NOTE statements of this manual A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 2 A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTE NOTE provides additional information that is useful for proper use and maintenance of this tool If a NOTE is indicated make sure it is fully understood IMPORTANT SAFEGUARDS A DANGER People with electronic devices such as pacemakers should consult their physician s before using this product Oper
25. ool malfunction or breakdown Grounding provides a path of least resistance for electric current thus reducing the risk of electrical shock The power source must also use a minimum 20A service and not used if other power tools on the same circuit are in use This band saw is equipped with a grounded 3 wire power cord with a 3 prong plug 5 If the power cord will not fit into the wall plug an approved adapter can be used as long as it is connected to the center screw in the wall plate Never modify the elec trical plug by cutting off the grounding prong so it will fit into unapproved un grounded electrical receptacles If you have questions about hooking up the band saw contact a certified electrical contractor to install the proper circuitry acceptable for this and other power tools you use Repair or replace any damaged electrical wiring IMMEDIATELY GROUNDED RECEPTACLE UNGROUNDED AC RECEPTACLE COVERPLATE MOUNTING SCREW Ne Mes ADAPTER POWER CORD FIGURE 1 CONNECTING THE BAND SAW TO THE AC POWER RECEPTACLE EXTENSION CORD USAGE Extension cords if used must be properly grounded with a 3 prong plug on one and a 3 hole receptacle on the other DO NOT use grounding adapters with an extension cord Extension cords must be UL listed and use a minimum of 18 A W G wiring Extension cords should never exceed 25 feet in length Extension cords that are too long cause a voltage drop over the extra distance causi
26. related items DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING ACCIDENT ABUSE NEGLIGENCE FAILURE TO FOLLOW INSTRUCTIONS UNAUTHORIZED REPAIRS OR ALTERATIONS DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES COMM ERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY Alltrade will not be liable for the following labor charges loss or damage resulting from improper operation maintenance or repairs made by other persons pre delivery services such as assembly oil or lubricants and adjustment maintenance services that are normally required to maintain the product The use of other than genuine Alltrade Repair Parts will void warranty Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE BUYER ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTA
27. s completely assembled according to the instructions in this manual Failure to adhere to these instructions could result in serious and or permanent injury to the operator MAKE SURE APPROVED EYE PROTECTION IS BEING WORN and properly adjusted and secured at all times the band saw is in use Everyday eyeglasses only have impact resistant lenses and ARE NOT safety glasses Safety glasses must conform to ANSI Z87 1 requirements Approved safety glasses and gog gles will have Z87 printed or stamped on them FOLLOW ALL WIRING CODES Use only properly grounded three hole ground ed receptacles DO NOT cut the third prong off the power cord When using an extension cord use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet See ELECTRICAL SAFETY section in this manual KEEP BYSTANDERS CHILDREN AND VISITORS at a safe distance from the band saw while it is in operation Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other apparel that could possibly become caught in the moving parts of the band saw When working in a shop environment around power tools wear nonslip footwear Use protective hair covering to contain long hair KEEP THE WORK AREA CLEAN AT ALL TIMES Cluttered areas around the band saw can cause unexpected accidents if the debris comes in contact
28. s square INSTALLING THE BAND SAW BLADE This band saw is equipped with a general purpose wood cutting blade 4 WARNING Always remove power to the saw by turning the power switch off and then unplugging it before installing the blade Failure to do so can result in severe injury or death 1 Remove the rip fence from the table 2 Remove the bracket from under the work table by loosening the two knobs 3 Open both housing doors 4 Loosen the blade tension knob to remove tension from the blade 5 Remove the blade by guiding it through the slot in the work table the upper blade guide and the blade cover on the saw housing NOTE Use only recommended blades for the job 21 D Fit the new blade in place ensuring that the teeth point toward the front of the saw doors N Apply tension to the new blade by rotating the blade tension knob Center the band saw blade on the band saw wheel co co Turn the upper wheel by hand to ensure the blade is centered on the wheels 10 Adjust saw blade tracking as needed see procedure 11 Close both housing doors 12 Swing the lower blade guide back into position 13 Attach the U clamp under the work table with two screws provide and two thumb nuts 14 Attach the rip fence to the table and secure it by pushing the locking handle down LASER GUIDE 4 CAUTION Use of controls or procedures or performance of proce dures other the
29. s well as possible severe injury to the operator NEVER PERFORM CUTTING OPERATIONS NEAR FLAMMABLE GAS OR LIQ UIDS The resulting fire and or explosion could cause permanent serious injuries to the operator and damage to the band saw and surrounding work area ALWAYS KEEP ARMS HANDS AND FINGERS away from the workpiece while it is on the table and the band saw is turned on Severe injury could result EXTREME CARE SHOULD BE TAKEN WHEN THE BAND SAW IS IN THE VERTI CAL POSITION It is important to keep hands away from the moving blade both above and below the work table A sudden slip could bring hands in contact with the moving blade possibly resulting in severe injuries to the operator ALWAYS CLAMP THE WORKPIECE FIRMLY AGAINST THE WORK TABLE Never attempt to hold the workpiece by hand The band saw blade can seize in the workpiece resulting in loss of control of the workpiece possibly causing severe injuries to the operator and or damage to the workpiece and band saw KEEP THE BELT GUARD AND BLADE COVER IN PLACE It is very important that these covers be in place and in proper working condition when the band saw is being used REDUCE THE RISK OF UNINTENTIONAL STARTING Ensure the ON OFF switch is set to the OFF position before plugging the power cord into the AC outlet TURN THE ON OFF SWITCH ON THE BAND SAW TO THE OFF POSITION AND UNPLUG THE POWER CORD FROM THE ELECTRICAL RECEPTACLE when the cutting operations are f
30. ts Caution make sure the screws are tightened securely 5 aoig nsert 13 Switches Light Laser to ensure they do not loosen in use Failure to do so can change the saw s per 6 Rip Fence 14 Blade Tension Knob formance 7 Recessed three hex bolts 15 Light Bulb 15 watt washers and nuts supplied in i6 Grounded Power Gard 7 Replace the bracket under the work table using the two screws and two thumb nuts co WD Work Light NOTE It may be necessary to rotate the handle counter clockwise to be able to slide the rip fence over the table and then clock wise before locking the handle in position co Open end Wrench 11 12 8 Attach the rip fence to the table and secure it by pushing down the rip fence locking handle 9 Attach the miter gauge to the table by sliding it into the miter gauge slot INSTALLING THE WORKLIGHT 1 Insert a maximum 15 watt bulb into the socket of the light housing 2 The light is located on a flexible tube allowing the worklight to be positioned onto the work area OPERATING THE WORKLIGHT 1 To turn the worklight on press the light ON OFF switch to the I position 2 To turn the worklight off press the light ON OFF switch to the O position 3 To adjust the direction of the light move the worklight tube to the most suitable position CONNECTING THE DUST COLLECTOR 4 WARNING Control wood dust and chips in a confined area and guard against all possible ig
31. ust bearing that supports the band saw blade from the rear and two guide bearings that provide lateral adjustment These guide bear ings need to be adjusted after every band saw change or any tracking adjustment The upper blade guide protects against unintentional contact with the saw blade For the upper blade guide to provide adequate protection against contact with the band saw blade it must always be set as close as possible against the work piece maximum distance 1 8 inch 4 WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments Failure to do so can cause electrical shock injury or death 1 To adjust the height of the upper blade guide loosen the blade guide locking knob and then adjust the height using the blade guide adjustment knob 2 Tighten the blade guide locking knob to secure the upper blade guide in position ADJUSTING THE THRUST BEARING The thrust bearing must be adjusted after every band saw blade change or tracking adjustment 1 Loosen the thrust bearing locking screw with the Allen key supplied 2 Adjust the bearing position until it is 1 32 inch away from the band saw blade When the band saw blade is turned by hand it should not contact the thrust bearing Tae FROM BLADE 3 Tighten the thrust bearing locking screw 16 ADJUSTING THE UPPER GUIDE BEARING 1 Loosen the two screws that hold the guide pins in p
32. warranty with regard to the battery shall be for a period of two years from original date of purchase unless the tool is used for commercial or rental purposes SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE The above warranty for this Kawasaki power tool including the battery shall be effective for only 90 days from the original date of purchase if this tool is used for any COMMERCIAL OR RENTAL PURPOSE Wide Range of Accessories and more The date of purchase shall be the date of shipment to the original purchaser or the date the original purchaser took possession custody or control of the product whichever occurred first This warranty shall be null and void if the product or any component thereof is modified or altered This warranty does not apply to any other product and or component thereof manufactured or distributed by Alltrade and does not apply to products and or components thereof designed manufactured and or assembled by others for which Alltrade makes no warranties whatsoever THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Warranty Performance By purchasing the product purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and or part is promptly returned to Alltrade s facility postage pre paid
33. with the moving parts of the band saw WARNING MAINTAIN A PROPER WORK ENVIRONMENT Do not operate the band saw in damp or wet locations or expose it to rain Water can cause the electrical com ponents to malfunction resulting in damage to the band saw and or serious injury or death to the operator ALWAYS USE APPROVED TABLE CLAMPS AND VICES to clamp workpieces to the band saw table to prevent breakage damage to the tool the workpiece and possible severe injury to the operator Contact Alltrade Customer Service at 1 800 590 3723 toll free for authorized accessories USE ONLY BAND SAW BLADES that were designed for this tool Unsuitable blades can break without warning throwing fragments outward at high speeds possibly causing severe injuries Contact Alltrade Customer Service at 1 800 590 3723 toll free for authorized abrasive wheel specifications DO NOT FORCE THE TOOL The band saw will do a better job and be safer if cutting operations are performed at the proper speeds as expressed in this manual ALWAYS EASE THE BAND SAW BLADE AGAINST THE WORKPIECE when start ing a cutting operation A sudden impact can cause the abrasive wheel to break sending fragments flying away from the band saw at high speeds resulting in possible severe injury to the operator DO NOT USE THE BAND SAW IF THE BLADE VIBRATES Visually inspect the blade wheels to ensure the blade is properly positioned in the guides If the vibration still exists c
34. y Ree ea Rov ad age aes 2 SECTION ONE RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 2 3 IMPORTANT SAFEGUARDS 0 000s 3 SECTION TWO GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS 4 5 ELECTRICAL SAFETY 0 0 0 cece eee eee 5 ADDITIONAL SAFETY RULES FOR BAND SAWS 5 GROUNDING INSTRUCTIONS 5 6 EXTENSION CORD USAGE 000 cece eee 6 IMPORTANT SAFETY RULES FOR METAL CUTTING BAND SAWS 7 9 SYMBOLS o 1 xod aera aa subi taht os 10 SECTION THREE FUNCTIONAL DESCRIPTION 0 00 cece eee eee 11 ASSEMBLY seed inns hen P ER COR bodies 12 22 ASSEMBLING THE TABLE 12 13 INSTALLING THE WORKLIGHT sssseeeeeeeeee 13 OPERATING THE WORKLIGHT sssseeee n 13 CONNECTING THE DUST COLLECTOR 004 13 MOUNTING THE SAW TO A WORKBENCH 14 OPENING THE HOUSING DOORS 0 cence eee 14 15 ADJUSTING THE UPPER BLADE 0 00 eevee 15 16 ADJUSTING THE THRUST BEARING 0 esse eee 16 ADJUSTING THE UPPER GUIDE BEARING 17 ADJUSTING THE LOWER BLADE GUIDE 17 18 ADJUSTING THE RIP FENCE cece eee 18 ADJUSTING THE MITER GAUGE 0 cece eee ee 18 ADJUSTING THE BEVEL ANGLE 0 0 cece eee 19 ADJUSTING SAW BLADE TENSION 0000 0 eee 19 20 ADJUSTING BLADE TRACKING 000 ccc e eee eee 20 SETTING THE TABLE SQUARE WITH THE BLADE
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