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Husqvarna iZ4217TSKAA/9689999254 User's Manual

1. English 66 G Z S 86 Battery Accessory outlet Key switch To engine pigtail 1 2 3 4 5 Hour meter 6 Seat switch 7 Run relay 8 PTO switch 9 Brake relay 10 Electric clutch 11 Brake switch 12 Start relay 13 Starter solenoid 14 Left motion control lever 15 Right motion control lever BLK Black BLU Blue BRN Brown GRN Green GRY Grey LT BLU Light Blue ORG Orange PUR Purple RED Red WHT White YEL Yellow NO Normally Open NC Normally Closed COM Common 8011 650 Technical Data iZ4819TSKAA iZ5221TKAA Engine TECHNICAL DATA Manufacturer Kawasaki Kawasaki Type FH580V KAI FH641V Power 19 hp 13 9kW 21 hp 15 4 kW Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters 1 6 qt 1 5 liters Oil capacity incl filter 1 8 qt 1 7 litres 1 8 qt 1 7 litres Engine oil See viscocity digram SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallons 43 liters 11 4 gallons 43 liters Spark plugs gap Champion RCJ8Y 1 030 0 75 mm NGK BPR4ES 030 0
2. Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max etyhl alcohol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallons 43 liters 11 4 gallons 43 liters 11 4 gallons 43 liters Spark plugs gap NGK BPR4ES 030 0 75 mm Champion RC12YC 030 0 75 mm NGK BPR4ES 030 0 75 mm Cooling Air cooled Liquid cooled Air cooled Air filter Heavy duty canister Heavy duty canister Heavy duty canister Alternator 12V15A 12V15A 12V15A Starter Electric Electric Electric Transmission Transmission Dual pumps Wheel drive motors Speed and direction controls Dual levers foam gripped Speed forward 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Hydrostatic brake linings Front caster tires Smooth tread 13x5 0 6 4 ply 13x5 0 6 4 ply 13x5 0 6 4 ply Rear tires Turf pneumatic 23x10 50 12 23x10 50 12 24x10 50 12 Tire pressure front and rear 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar Hydraulic reservoir system 3 qt 2 8 liter 3 qt 2 8 liter 3 qt 2 8 liter Hydraulic oil
3. 114 to 152 mm grass The rollers should be approximately 1 4 6 5 mm from ground IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged Engine oil cooler Kohler engine only 1 Clean the outside of fins with a brush 2 Remove the two screws holding the cooler unit to the blower housing 3 Tilt the cooler downward Clean the inside of the cooler with a brush or with compressed air 5 Reinstall the oil cooler to the blower housing 8011 472 Engine oil cooler English 50 MAINTENANCE Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s lifespan Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of deck avoid spraying engine and electrical components with water 8011 644 Cleaning Use protective glasses when cleaning and washing Caster Wheels Check every 200 hours Lift front of unit off of ground so caster wheels can rotate freely Tighten caster bolt 34 then back off 1 2 turn Check that wheel rotates freely If wheel does not rotate freely back the caster bolt off in 1 4 turn increments until wheel rotates freely IMPORTANT INFORMATI
4. 135 cm 53 135 cm 62 158 cm Base machine height 42 1 2 108 cm 42 1 2 108 cm 42 1 2 108 cm Overall width Chute up 53 135 cm 53 135 cm 62 158 cm Overall width Chute down English 70 65 165 cm 65 165 cm 74 188 cm Engine TECHNICAL DATA iZ4217TSKAA iZ4817TSKAA iZ4821TKAA Manufacturer Kawasaki Kawasaki Kawasaki Type FH541V FH541V FH641V Power 17 hp 12 5 kW 17 hp 12 5 kW 21 hp 15 4 kW Lubrication Pressure with oil filter Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters 1 6 qt 1 5 liters 1 6 qt 1 5 liters Oil capacity incl filter 1 8 qt 1 7 litres 1 8 qt 1 7 litres 1 8 qt 1 7 litres Engine oil See viscocity digram SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallons 43 liters 11 4 gallons 43 liters 11 4 gallons 43 liters Spark plugs gap Champion RCJ8Y 030 0 75 mm Champion RCJ8Y 1 030 0 7
5. 142 cm 61 155 cm 61 155 cm TECHNICAL DATA iZ5223TKOA Engine Manufacturer Kohler Type CV23S Power 23 hp 16 9 kW Lubrication Pressure with oil filter Oil capacity excl filter 1 9 qt 1 05 liter Oil capacity incl filter 2 0 qt 2 2 liter Engine oil See viscocity digram SAE 10W30 API SG SJ Fuel Min 87 octane unleaded Max etyhl alcohol 10 Max MTBE 15 Fuel tank capacity 11 4 gallons 43 liters Spark plugs gap Champion RC12YC 030 0 75 mm Cooling Air cooled Air filter Heavy duty canister Alternator 12V15A Starter Electric Transmission Transmission Speed and direction controls Speed forward 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h Brakes Front caster tires Smooth tread 13x5 0 6 4 ply Rear tires Turf pneumatic 23x10 50 12 Tire pressure front and rear 15 PSI 103 kPa 1 bar Hydraulic reservoir system 3 qt 2 8 liter Hydraulic oil Full synthetic 15W 50 Equipment English 73 TECHNICAL DATA iZ5223TKOA Cutting width 52 132 cm Cutting height 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm Number of blades 3 Blade length 18 457 mm Blade tip speed 18 600 fpm 94 2 m s Anti scalp rollers 6 adjustable
6. 8009 147 English 45 MAINTENANCE Checking Tire Pressures All four tires should have a pressure of 15 psi 103 kPa 1 bar 8011 564 Checking the Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a test drive and check that there is sufficent braking action To adjust the parking brake contact the Husqvarna service workshop WARNING Faulty adjustment can cause an accident 8011 511 Checking the V belts Deck belt Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation To replace belt lower the deck to its lowest position Remove the foot plate and belt shields 8011 622 Use a ratchet with a 9 16 socket on the spring idler bolt to relieve the tension on the belt Slide the belt off the pulley and remove the belt Reverse the proceedure for installation See the decal on the top of deck for belt routing information After installation is complete check the belt for twists 8011 580 Belt routing deck belt English 46 MAINTENANCE Pump belt Check belt every 100 hours for excessive wear To replace belt Relieve tension on the deck belt and remove deck belt from clutch See Deck belt on page 46 Loosen bolt on the clutch tie down and rotate out of the way Using a 1 2 drive ratchet inserted into
7. 8011 511 Select the cutting height by placing the peg in one of the holes Lock the peg on the inside with the pin Press in the stop handle counter hold and carefully move the lifting lever forward from the transport position toward the peg IMPORTANT INFORMATION The mower deck s anti scalp rollers shall 8011 561 be evenly adjusted Cutting height selection WARNING Ensure that no one is near the machine when engaging the blade switch Engage the mower deck by pulling out the blade switch Move throttle control to full throttle The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively 8011 510 Engaging the mower deck English 30 OPERATION In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position Operating on hills Read Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills
8. Full synthetic 15W 50 Full synthetic 15W 50 Full synthetic 15W 50 English 69 TECHNICAL DATA iZ5225TXPKOA iZ5224TLKOA iZ6125TKOA Equipment Cutting width 52 132 cm 52 132 cm 61 155 cm Cutting height 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm 0 0 cm 0 0 cm Number of blades 3 3 3 Blade length 18 457 mm 18 457 mm 21 533 mm Blade tip speed 18 600 fpm 94 2 m s 18 600 fpm 94 2 m s 18 200 fpm 92 2 m s Anti scalp rollers 6 adjustable 6 adjustable 6 adjustable Frame construction Steel uni frame Steel uni frame Steel uni frame Ball beared wheels Yes Yes Yes Sprung standard seat Standard High Back Standard High Back Standard High Back Hinged armrests Yes Yes Yes Hour meter Digital with service intervals Blade engagement 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge tunnel and sides 10 Gauge top and spindle reinforcement Productivity Productivity 4 1 acres h 16605 m2 h 4 1 acres h 16605 m2 h 4 9 acres h 19845m2 h Overall dimensions Weight 880 Ibs 400 kg 880 Ibs 400 kg 920 Ib 418 kg Base maschine lenght 76 1 2 195 cm 76 1 2 195 cm 78 1 2 200 cm Base machine width 53
9. SGIVICGE aisida dade eee vel ae 65 Wiring diagramS eseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 66 Technical Data eececcsesseeneeeeeseeeeeeeeeeeeeneeeeeeeees 67 ACCESSOS ae E a EEA 75 Torque SpecificationS sssseese esene erenneren 75 Conformity Certificates cceeccsssseeeeesseseeeees 76 USA requirement 2 eceeceeeeeeeeteeeeeeeeees 76 Service Journal ccccccesseeneeeeeseeeeeeeesseeeeeeeeseeeeees 77 Delivery Service oc ceeeeeeeeeeesceeeeeeeeeneeeeeeeeaas 77 After the First 8 Hours 0 ceceeeeseeeeeeeeennaees 78 25 Hour Service aaessseeisneseerrrssserernneiternenss 79 50 Hour Service aaasssseeesesseesesernneserrnrnesrnnnessens 80 100 Hour Service 02 cceeeeeeeeeeeeeeeeeeeeeeeeeeneaees 81 300 Hour Service oe eeceeeeeeeetteeeeeeeeneeeeeeeeaas 82 At Least Once Each Year 83 English 1 English 2 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductiv
10. with slopes greater than 10 degrees And do not drive across any slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the park brake IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e To restart movement release the park brake Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly Released parking brake 8011 640 8011 511 English 31 OPERATION Mowing Tips e Observe and flag rocks and other fixed objects to avoid collisions WARNING Begin with a high cutting height and Clear the area of objects such reduce it until the desired mowing result as rocks toys wire etc is attained which could be picked up and thrown by the blades The average lawn should be cut to 2 1 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the b
11. Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 3 INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer see the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the Transmission machine with manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are e The machine s type designation I D e The manufacturer s type number Model e The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a barcode decal This is pla
12. a time four screws Lubricate with a grease gun one zerk for each brake arm until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with the brake band 13 Belt Adjuster Hydraulic Pumps Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 8011 579 Lubricating brake arms 8011 575 Lubricating the belt adjuster English 6 1 LUBRICATION 14 Changing the Oil Filter 1 Drain the engine oil in accordance with the work description under the heading Engine Oil Change Engine Oil Remove the oil filter If necessary use a filter remover Wipe new clean engine oil onto the seal for the new filter Mount the filter by hand with 3 4 turn Run the engine warm then check that there are no leaks around the oil filter seal Check the oil level in the engine fill to proper level if necessary The oil fi
13. carried out by an authorized service workshop due to the risk of impurities enter the system 2 Driver s Seat Tip the seat Lubricate the hinges at the front of the seat using an oil can Lubricate the seat slide adjustment and lever mechanism with the oil can 8011 565 Checking the hydraulic oil WARNING If a leak is suspected use a piece of cardboard or wood NOT your hands to check for leaks Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper meical treatment is not administered immediately 8011 571 Lubricating the lengthways adjuster under the seat English 53 LUBRICATION 3 Engine Oil Kohler Engine Changing the Engine Oil Change oil after every 100 hours of operation more frequently under severe conditions Refill with service class SG SH SJ or higher oil as specified in the Viscosity Grades table on page 56 Change the oil while the engine is still warm The oil will flow more freely and carry away more impurities Make sure the engine is level when filling checking or changing the oil WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust sytem to cool at least two 2 minutes Change the oil as follows 1 To keep dirt debr
14. forward slightly this will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position English 24 OPERATION Roll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as Clearance permits Before Starting e Read the sections Safety Instructi
15. maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety Instructions section Described in this manual O Not described in this manual Daily Weekly At Maintenance interval mainte mainte least in hours nance nance once Maintenance Page Before After a 25 50 100 300 Check the parking brake 46 Check the engine s oil level every refueling 55 Check the hydraulic system s oil level 53 Check the safety system 39 Check for fuel and oil leakages Q Check clean the engine s cooling air intake 41 Check the mower deck 47 Check hardware screws nuts etc 51 e Clean under the mower deck 51 e Start the engine and blades listen for unusual Q sounds Check for damage Q Thoroughly clean around the engine 7 Q Thoroughly clean around the hydraulic system Q Clean around belts belt pulleys etc Q Check the tire pressures 46 Check battery 37 e Sharpen Replace mower blades 47 Check the fuel pump s air filter 2 45 e Clean the engine s cooling air intake 2 41 e Clean cyclon air filter dust cap 43 Check adjust the parking brake Q Q Inspect muffler Spark arrester Q Q English 35 MAINTENANCE Daily Weekly At Maintenance interval mainte mainte least in hours nance nance once Maintenance Page
16. notification instructions In order to implement improvements specifications and designs can be altered without Note that no legal demands can be placed based on the information contained in these Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operation or damage the unit English 75 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states Californian emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents English 76 SERVICE JOURNAL Service Journal Action Date mtr reading stamp sign O MN Oa FWD ZS Ei Goky ake cite ge a it N DO oO fF W MY gt CO 18 19 Delivery Service Charge the battery Mount the rear wheels Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the seat fold up stop Connect the cable to the safety switch under the seat Mount the arm rests on the seat s back support Check
17. oil is evenly distributed and then refit the spark plugs WARNING Lubricate all grease zerks joints and axles Never store an engine with fuel Remove the battery Clean charge and store in the tank indoors or in poorly the battery in a cool place but protect it from ventilated spaces where fuel direct cold aba te come Apa bil 8 Store the machine in a clean dry place and open ames Spar S or a pilot cover it for extra protection light such as in a boiler hot water tank clothes drier etc i Handle the fuel with care It is Service very flammable and careless When ordering spare parts please specify the purchase year model type and serial number Always use genuine Husqvarna spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine performs its best the following season English 65 WIRING DIAGRAMS Wi ring diagrams 6 Seat unoccupied 8 Blade switch in OFF position 11 Brake switch OFF pos 14 15 Motion control levers OUT POSITION 2 RUN1 POSITION 3 RUN2 POSITION 4 START KEY SWITCH POSITIONS POSITION 1 OFF RED mM YEL RED RED BLK 7 5 AMP R BLK PUR ORG BLK BLK BRN BLK WHT WHT WHT 8 GRN BLU BLK x A Al ORG WHT WHT 10
18. opening at all Allow engine and exhaust times until fueling is complete Do not system to cool at least two 2 use a nozzle lock open device minutes before refueling e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e If leaks arise in the fuel system the engine must not be started until the problem has been resolved English 11 SAFETY INSTRUCTIONS Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow General Maintenance Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade
19. or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water English 12 8011 515 Never drive the machine in an enclosed space Always use protective glasses when handling the battery WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY INSTRUCTIONS Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage Ensure that nuts and bolts especially the
20. should be turned 1 8 of a turn from the seated position A new spark plug should be turned 1 4 a turn from the seated position Replace the ignition cable English 38 IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plugs too hard can damage the threads in the cylinder head 0 028 0 031 in 0 70 0 80 mm Measure the electrode gap 8011 05 MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily stands up 8011 527 Conditions for starting IMPORTANT IN
21. that the right amount of oil is in the engine Check that the right amount of oil is in the hydraulic tank Adjust the position of the steering controls Fill with fuel and open the fuel valve Check that the machine has no transport damage Start the engine Check that there is drive to both wheels Bleed the hydraulic system if necessary Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed English 7 7 SERVICE JOURNAL Action Date mtr reading stamp sign 20 Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for BioClip 21 Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified After the First 8 Hours 1 Change engine oil English
22. the square hole in the pump idler arm relieve the tension on the pump belt and remove belt To reinstall belt Swing pump idler pulley out 8011 623 toward engine to route belt around it Then route belt around the pulley for the left pump first right hand pulley in the illustration Reinstall idler spring and use the ratchet to rotate idler so the belt may be installed all the way around the last pulley Checking the Blades In order to attain the best mowing performance it is important that the blades are well sharpened and not damaged das WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Bent or cracked blades or blades with large nicks in should be replaced Check the blade mounts ERETT Check the blades IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be discarded English 4 7 MAINTENANCE Blade replacement WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling e Remove blade bolt by turning counterclockwise 1 Blade IMPORTANT INFORMATION 2 Center hole 3 Cutter housing 4 Blade bolt 5 Lockwasher Blade
23. these steps Winter Storage 1 Thoroughly clean the machine especially At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion use can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead can leave sticky residues that can plug the 2 ape ee dae P or a carburetor and disrupt engine function za S Ig aa any nS rere we tnat may ave become loose Fuel stabilizers are an acceptable option as Change the anginal disposeotpropsiiy regards sticky residues during storage i Add stabilizer to the fuel in the tank or in the EA a ates pene storage container Always use the mixing ratios Lea i oe carburetor is drained of fuel or the stabilizer specified by the manufacturer of the stabilizer has reached the carburetor Run the engine for at least 10 minutes after i adding the stabilizer so that it reaches the 5 Remove the spark plugs and pour about a carburetor Do not empty the fuel tank and the tablespoon of engine oil into each cylinder carburetor if you have added stabilizer Turn over the engine so that the
24. 1 Ignition key and hour meter 7 Fuses The fuses are located in a holder to the left of the hydraulic tank They are flat pin fuses of feo the same type used in automobiles A x Can S M There are three fuses as well as socket for one spare fuse To ei e 20 A Primary fuse T 7 5 A Mower deck coupling Fuse ratings and functions e 7 5 A Accessory outlet e Socket for spare fuse 8011 443 Fuses English 19 CONTROLS 8 Seat Locking Device Under the rear part of the seat is a locking device that locks the seat into its folded position The seat has hinges at the front edge and can be folded forward when the locking device is pushed 9 Refueling The machine has two fuel tanks one on each side just behind the seat The tanks take 5 7 gallons 22 liters each The engine will run on a minimum of 87 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used beneficially See also Technical Data concerning methanol and ethanol fuels WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety rules WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched allow engine and exhaust system to cool at least two 2 minutes WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gas
25. 5 mm NGK BPR4ES 030 0 75 mm Cooling Air cooled Air cooled Air cooled Air filter Standard Standard 2 stage Alternator 12V15A 12V 15A 12V15A Starter Electric Electric Electric Transmission Transmission Hydro gear Ross Dual pumps Wheel drive motors Speed and direction controls Dual levers foam gripped Speed forward 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Tire engaging lever Tire engaging lever Hydrostatic brake linings Front caster tires Smooth tread 13x5 0 6 4 ply 13x5 0 6 4 ply 13x5 00 6 Rear tires Turf pneumatic 23x8 5 12 23x8 5 12 23x10 50 12 English 1 Tire pressure front and rear TECHNICAL DATA iZ4217TSKAA 15 PSI 103 kPa 1 bar iZ4817TSKAA 15 PSI 103 kPa 1 bar iZ4821TKAA 15 PSI 103 kPa 1 bar Hydraulic reservoir system 3 qt 2 8 liter 3 qt 2 8 liter 3 qt 2 8 liter Hydraulic oil Full synthetic 15W 50 Full synthetic 15W 50 Full synthetic 15W 50 Equipment Cutting width 42 107 cm 48 122 cm 48 122 cm Cutting height 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm 0 0 cm 0 0
26. 75 mm Cooling Air cooled Air cooled Air filter Standard 2 stage Alternator 12V15A 12V15A Starter Electric Electric Transmission Transmission Dual pumps Wheel drive motors Dual pumps Wheel drive motors Speed and direction controls Dual levers foam gripped Dual levers foam gripped Speed forward 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Tire engaging lever Hydrostatic brake linings Front caster tires Smooth tread 13x5 0 6 4 ply 13x5 00 6 Rear tires Turf pneumatic 23x8 5 12 23x10 50 12 Tire pressure front and rear 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar Hydraulic reservoir system 3 qt 2 8 liter 3 qt 2 8 liter Hydraulic oil Full synthetic 15W 50 Full synthetic 15W 50 English 67 Equipment TECHNICAL DATA Cutting width 48 122 cm 48 122 cm Cutting height 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm 0 0 cm Number of blades 3 3 Blade length 16 1 4 413 mm 16 1 4 413 mm Blade tip speed 18 000 fpm 91 2 m s 18 000 fpm 91 2 m s Anti scalp rollers 3 adjustable 3 adjustable Frame construction Steel uni frame Steel uni frame Ball beared wheels Yes
27. 78 SERVICE JOURNAL Action Date mtr reading stamp sign 25 Hour Service Check the fuel pump s air filter Check the hydraulic system s oil level Check the tire pressures Lubricate the belt adjuster mower deck Check clean the engine s cooling air intake Pe GOR OY En 0 IN oS Clean cyclon air filter dust cap Lubricate the belt adjuster hydraulic pumps English 79 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service Perform the 25 hour service Lubricate the front wheel bearings Lubricate the mower deck struts OX OW Es OPN S Check adjust the parking brake Lubricate the steering control shafts Lubricate the cutting height adjuster English 80 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service 1 2 3 4 an 2 N 12 13 Perform the 25 hour service Perform the 50 hour service Change engine oil Check whether the hydraulic oil needs changing every 300 hours Check whether the engine oil filter needs changing every 200 hours Clean replace the spark plugs Replace the fuel filter Clean the cooling fins on the engine and transmission Check V belts Check tighten caster wheel axle bolts every 200 hours 11 Clean and check the need to change the air filter s paper cartridge every 200 hours Clean fins of oil cooler Kohler Replac
28. Before After each 25 50 100 300 year Check adjust throttle and choke cables 41 Check the condition of belts belt pulleys etc 46 Change the engine oil 1 57 e e Replace the engine oil filter every 200 hours 62 Clean replace the spark plugs 38 o J Replace the fuel filter 45 e Replace the air filter main cartridge 2 42 e e every 200 hours Check the caster wheels every 200 hours 51 Clean the cooling fins 2 z Q Clean fins of oil cooler Kohler Replace the air cleaner s pre filter foam filter 42 e o Check adjust the mower deck 49 J Change the hydraulic oil every 300 hours Q Q Dismantle and inspect starter 4 every 500 h Q Replace the hydraulic oil filter every 300 hours Q Q Check the engine valve clearance 4 z Q Q Perform the 300 hour service 82 Q Q Lubricate according to Lubrication Schedule 52 o o o e o e 1 First change after 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 For daily use the machine should be lubricated twice weekly 4 Performed by authorized service workshop Described in this manual O Not described in this manual WARNING No adjustments or maintenance to be carried out unless e The engine is stopped e The ignition key has been removed e The parking brake is on English 36 MAI
29. Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator English 14 8011 644 Clean the machine regularly WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immdediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over SAFETY INSTRUCTIONS Roll over Protecion system ROPS The ROPS increases the basic weight of the unit by 42 lbs 19 kg The ROPS on the US units are standard on the European units is the ROPS an accessory WARNING The structures capability may be imparired by structural damage if overturned or alteration occurs If any of these conditions take place the total structure MUST be replaced Do not use ROPS as a lifting attaching or anchoring point Do not use ROPS for wrecking or towing e Do not exceed Max GVW 2822 Ibs 1283 k
30. FORMATION In order to drive the unit the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop English 39 MAINTENANCE L Start motor Works n Ignition system Does not work 8011 553 Safety system English 40 MAINTENANCE Checking the Engine s Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage Checking and Adjusting the Throttle Cable The illustrations show the Kawasaki engine On Kohler engine the cables are mounted under the air filter housing The throttle cable on Kohler engine must be mounted in the middle hole The text is applicable for both engines Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle If doubts arise contact the service workshop If adjustments are necessary they can be made as follows for the lower cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the left as possible and tighten the clamping screw Checking and Adjusting the Chok
31. Frame construction Steel uni frame Ball beared wheels Yes Sprung standard seat Standard High Back Hinged armrests Yes Hour meter Blade engagement Deck construction Productivity Productivity 4 1 acres h 16605 m2 h Overall dimensions Weight 880 Ibs 400 kg Base maschine lenght 76 1 2 195 cm Base machine width 53 135 cm Base machine height 42 1 2 108 cm Overall width Chute up 53 135 cm Overall width Chute down English 7 4 65 165 cm Accessories BioClip attachment Mulch kit Front baffle kit Foot operated mower deck lift Light kit TECHNICAL DATA Roll Over Protection System ROPS with seat belt Accessory only for EC models Standard on US models Collection system Torque Specifications e Engine crankshaft bolt e Deck pulley bolts e Hydraulic tube nuts e Wheel motor hub nut e Lug nuts e Blade bolt e Standard fasteners e Standard 5 16 fasteners e Standard 3 8 fasteners e Standard 7 16 fasteners e Standard 1 2 fasteners 50 ft lb 67 Nm 45 ft lb 61 Nm 30 ft lb 41 Nm 90 ft lb 122 Nm 75 ft lb 100 Nm 90 ft lb 122 Nm 9 ft lb 12 Nm 18 ft lb 25 Nm 33 ft lb 44 Nm 52 ft lb 70 Nm 80 ft lb 110 Nm When this product is worn out and no longer used it shall be returned to the reseller or other party for recycling prior
32. NTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Recharge at 6 10 amperes for 1 hour To clean battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift seat and rotate forward 2 Remove the red terminal guard 3 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 4 Rinse the battery with plain water and dry 5 Clean terminals and battery cable ends with wire brush until shiny 6 Coat terminals with grease or petroleum jelly 7 Reinstall battery Replacing battery 1 Lift Seat and rotate forward 2 Remove the terminal guard 3 Using two 1 2 wrenches disconnect BLACK battery cable then RED battery cable 4 Unscrew the knob and remove battery hold down 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery Reinstall battery hold down First connect RED battery cable to positive battery terminal with hex bolt and hex nut Always use protective glasses when handling the battery IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of el
33. ON DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires 8011 619 Caster wheels Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel 1 Remove nut 35 and caster bolt 34 2 Pull the wheel out of the fork and take care of the sleeve 36 3 Install in reverse order Tighten caster bolt according to instructions above Hardware Check daily Inspect the entire machine for loose or missing hardware English 51 LUBRICATION Lubrication Lubrication Schedule 42 12 1 52 1 365 LZ iz 25h 50h 100h 200h 300h 8011 765 Lubrication schedule 12 12 Every year Lubricate with grease gun m gn Lubricate with oil can 1 52 Every week 1 365 Every day Oil change Y Level check Filter change General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulfide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If t
34. Operator s manual iZ4217TSKAA 9689999254 iZ4817TSKAA 968999255 iZ481 7SKAA 968999356 iZ4821TSKAA 968999256 iZ4821TSKAA 968999368 iZ48 19TSKAA 968999304 iZ5221TKAA 968999305 iZ5223TKOA 968999258 iZ5225T XPKOA 968999307 iZ5225T XPKOA 968999375 iZ5224TLKAO 968999332 iZ6125TKOA 968999308 Please read the operator s manual carefully and make sure i you understand the instructions before using the machine English OPERATOR S MANUAL RIDER iZ SERIES Contents Contents i inira n aeaea einnar iene aed ciate 1 Introd ction 00ccccece ste teecccesscceeredestaceevedescceeredenscceers 3 Congratulations cc ceeceeeeeeeeteneeeeeeeeeneeeeeeeeea 3 Generali jeden Hee aden eine 3 Driving and Transport on Public Roads 3 TOWING citiin a ea a AE a E N Bets 3 Operating porshe endian Ae 3 Good Service esinen e 4 Manufacturing Number s es 4 Symbols and Decals cceccecceeseeeeeeeeseeeeeeeeeeeeees 5 Safety Instructions ccccseeeeeeseseeeeeeeeeeeeeeeneneeeeenes 7 General USC iiesseeessseseesiinessnnrrrndesnnndaetinneeeenen 7 Safety Equipment cccccceceeeeeeeeeeeseteeaeeees 9 Driving ON SIOPES ecnin 9 CHIDO Is masert Pe acted aeons 10 Maintenance 0 eeceeceeeeeeeneeeeeeeeeneeeeeeetieeeeeeeeas 11 FANS POM ee toct cents co as at eee eo ti 14 Roll over Protecion system ROPS n e 15 Customer responsibilities ceeeeees 15 Controls is sae cee cies siccci ete yo
35. Yes Sprung standard seat Standard pan style Standard pan style Hinged armrests Yes Yes Hour meter Digital with service intervals Digital with service intervals Blade engagement 125 ft lb Warner Mag stop Electromagnetic clutch 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge tunnel 10 Gauge deck welded amp formed steel 7 Gauge tunnel 10 Gauge deck welded amp formed steel Productivity Productivity 3 8 acres h 15405 m2 h 3 8 acres h 15405 m2 h Overall dimensions Weight 870 Ibs 395 kg 870 Ibs 395 kg Base machine lenght 76 193 cm 76 193 cm Base machine width 49 125 cm 49 125 cm Base machine height 42 107 cm 42 107 cm Overall width Chute up 49 125 cm 49 125 cm Overall width Chute down English 68 61 155 cm 61 155 cm Engine TECHNICAL DATA iZ5225TXPKOA iZ5224TLKOA iZ6125TKOA Manufacturer Kohler Type CV255 Power 25 hp 18 4kW 24 hp 17 7kW 25 hp 18 4kW Lubrication Pressure with oil filter Pressure with oil filter Pressure with oil filter Oil capacity excl filter Oil capacity incl filter Engine oil See viscocity digram SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 API SG SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ
36. attachment To ensure proper assembly center hole in blade must align with star on cutter housing e Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing e Install and tighten blade bolt securely Torque blade bolt to 90 ft lbs 122 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use lower grade hardware than specified English 48 MAINTENANCE Adjusting the Mower Deck WARNING Before performing any service or adjustment checklist 1 Engage the parking brake 2 Place the blade switch in the disengaged position 3 Turn ignition switch to OFF position and remove the key 4 Make sure the blades and all moving parts have completely stopped 5 Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug Leveling WARNING 1 Position the mower on a level preferably Blades are sharp Protect your concrete surface hands with gloves and or wrap blades with a heavy cloth when Check the pressure in all four tires See handling Technical Data section Raise the mower on lengths of 2 x 4 placed edgewise under the cutting deck from front to rear see diagram Lower the deck onto the 2 x 4 s The rear of the deck is approxemately 1 4 deeper than the fr
37. ced on the left side of the crankcase in front of the starter The plate states e The engine s serial number E NO e The engine s type designation Code Please state these when ordering spare parts The hydraulic pump s manufacturing number is stated on a barcode decal affixed to the left side of the pump housing The plate states e The pump s type designation The pump s serial number The hydraulic motor s manufacturing number is stated on a round metal plate This is placed on the gable inside the motor The plate states e The hydraulic motor s type designation and design version e The hydraulic motor s serial number English 4 SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXXXXX XXXX XXXXXXXX XXX X XXXXX XXXXXX XX XX XXXXXXXX XXXXX XXX XX Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXXXXX XXXX XXXXXXXX XXX XXX XXXX XXXXXX XX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly R N Wl Reverse Neu
38. chers or other attachments they can affect the stability of the machine Do not use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child English 10 8011 519 Be extra cautious when driving on slopes 8011 517 Never allow children to operate the machine 8011 518 Keep children away from the work area SAFETY INSTRUCTIONS Maint
39. cm Number of blades 3 3 3 Blade length 14 7 8 378 mm 16 1 4 1 413 mm 16 1 4 1 413 mm Blade tip speed 16 500 fpm 83 6 m s 18 000 fpm 91 2 m s 18 000 fpm 91 2 m s Anti scalp rollers Nose roller 3 adjustable 3 adjustable Frame construction Steel uni frame Steel uni frame Steel uni frame Ball beared wheels Yes Yes Yes Sprung standard seat Standard pan style Standard pan style Standard pan style Hinged armrests Yes Yes Yes Hour meter Digital with service intervals Blade engagement 125 ft lb Warner Mag stop Electromagnetic clutch 125 ft lb Warner Mag stop Electromagnetic clutch 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge tunnel and sides 10 Gauge top and spindle reinforcement Productivity Productivity 3 3 acres h 13365 m2 h 3 8 acres h 15405 m2 h 3 8 acres h 15405 m2 h Overall dimensions Weight 832 Ibs 378 kg 870 Ibs 395 kg 870 Ibs 395 kg Base machine lenght 74 5 189 cm 76 193 cm 76 193 cm Base machine width 43 109 cm 49 125 cm 49 125 cm Base machine height 42 5 108 cm 42 107 cm 42 107 cm Overall width Chute up 43 109 cm 49 125 cm 49 125 cm Overall width Chute down English 2 56
40. con will come on and shut off automatically The hour meter can not be manually reset hourmeter Hour meter 3 Tracking Knob The tracking knob is located in front of the left control lever Rotating this knob allows fine tuning adjustments so that the machine tracks straight with the drive levers in the full forward position Rotate the knob clockwise as viewed from the operating position to increase the speed or counterclockwise to decrease the speed on the left control lever Example If control levers are full forward and the unit turns to the right turn the tracking knob counterclockwise to decrease the speed on the left control lever Tracking knob 8011 442 4 Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate the brake and forward to release it 8011 511 Parking brake not activated English 18 CONTROLS 5 Blade switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is depressed 8011 510 Blade Switch 6 Ignition Switch The ignition key is placed in the ignition switch on the driver s panel and is used to start and stop the engine IMPORTANT INFORMATION Do not run the starter for more than five seconds each time If the engine does not start wait about 10 seconds before re trying 8011 52
41. d before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 8011 512 Read the operator s manual before starting the machine 8011 513 Clear the area of objects before mowing 8011 520 Never take passengers English 7 SAFETY INSTRUCTIONS Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough
42. e Cable Kohler engine see remarks above If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the cable s outer casing and move the choke lever to the full choke position 2 Check that the choke cable is mounted in the upper lever see illustration Push the choke cable s outer casing as far to the right as possible and tighten the clamping screw 8011 625 Wey OT O a0 KO ENO a amp AS a 8011 554 Adjusting the throttle cable N v E Ny O gt JO OT 2 Orr Q 5 PA 8011 555 Adjusting the choke cable English 4 1 MAINTENANCE Replacing the Air Filter Standard air filter If the engine seems weak or runs unevenly the air filter may be clogged If run with a dirty air filter the spark plugs can become fouled distupting operation For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval Cleaning replacing the air filter is carried out as follows WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at l
43. e harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Introduction Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for the greatest efficiency and rapid mowing primarily of large areas Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine s performance This manual is a valuable document Following the instructions use service maintenance etc by all who operate this machine can considerably increase the lifespan of your machine and even increase its resale value It is also very important to follow the instructions for the safety of you and others If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual comprises a Service Journal Ensure that service and repair work is documented A well kept service journal reduces service costs for the season based maintenance and affects the machine s resale value Take the operator s manual along when the machine is left at the workshop for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve
44. e main air filter cartride 200h English 81 SERVICE JOURNAL Action Date mtr reading stamp sign 09 202 OW es G8 NS 300 Hour Service 1 Inspect the machine Come to agreement with the customer as to which additional work is to be carried out Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Change the oil and filter in the hydraulic system Clean the combustion chamber and grind the valve seats Check the play in the engine valves Dismantle and inspect starter 500 h English 82 SERVICE JOURNAL Action Date mtr reading stamp sign At Least Once Each Year 1 Clean the engine s cooling air intake 25 hours 2 Replace the air cleaner s pre filter Oil foam 300 hours 3 Replace the air filters main cartridge 200 hours 4 Change the engine oil 100 hours 5 Replace the engine oil filter 200 hours 6 Change the oil and filter in the hydraulic system 300 hours 7 Check adjust the cutting height 8 Check adjust the parking brake 50 hours 9 Clean Change the spark plugs 100 hours 10 Change the fuel filter 100 hours 11 Clean the cooling fins 100 hours 12 Check the play in the engine valves 300 hours 13 Perform the 300 hour service at an authorized service workshop 14 Clean fins of oil cooler Kohler English 83 112673R01 12 05 05
45. e to drain into the oil pan 2 To keep dirt debris etc out of the engine clean the area around the dipstick before removing it 3 Unthread and remove the dipstick wipe oil off Reinsert the dipstick into the tube and rest the cap on the tube Do not thread the cap onto the tube 4 Pull the dipstick out and check the oil level The oil level should be up to but not over the FULL mark on the dipstick 8011 471 5 Ifthe level is low add oil of the proper type up to the FULL mark on the dipstick Refer to Oil Type page 56 Always check the level with the dipstick before adding more oil IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the Level marking 8009 464 engine with the oil level below the ADD mark or over the FULL mark on the dipstick English 05 LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important So is checking oil daily and changing oil regularly Failure to use the correct oil or using dirty oil causes premature engine wear and failure Oil Type Use high quality detergent oil of API American Petroleum Institute service class SG SH SJ or higher Select the viscosity based on the air temperature at the time of operation IMPORTANT INFORMATION Using other than service class SG SH SJ or higher oil or
46. east two 2 minutes 1 Remove the plastic fastener on the top of the air filter cowling and remove the air filter cowling 2 Remove the foam rubber pre filter and clean using a mild detergent Squeeze it dry with a clean cloth 3 Remove the wing nuts for the air filter and remove the paper filter Tap the paper filter against a fixed surface to remove dust If the paper filter is still dirty it must be replaced IMPORTANT INFORMATION Do not used compressed air to clean the air filter Do not wash the paper filter Do not oil the paper filter 4 Refit the air filter as follows Check that the seal on the bottom of the paper filter is whole Mount the paper filter in the air filter housing and tighten the wing nuts Refit the pre filter on the paper filter Replace the cowling over the air filter housing Do not over tighten the plastic fastener English 42 8011 768 Remove the air filter cowling 8011 557 8011 558 8009 181 Remove dust MAINTENANCE Cyclon air filter maintenance If the engine seems weak or runs unevenly the air filter may be clogged If running with a soiled air filter the spark plugs can obtain a coating that disrupts operation For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval WARNING The engine and the exhaust system become very hot during operation R
47. ecaps e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing 8011 670 Personal protective equipment Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maxium not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass 3005 004 can hide obstacles Mow up and down not side to side e Choose a low ground speed so that you will not have to stop while on the slope WARNING e Do not mow on wet grass Tires may lose traction Do not drive up or down hills e Avoid starting stopping or turning on a Wit SIORES greater tan 10 slope If the tires lose traction disengage the blades and proceed slowly straight down the slope degrees And do not drive across any slopes e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over English 9 SAFETY INSTRUCTIONS Use extra care while operating machine with grass cat
48. ective working order by the operator A spark arrester for the muffler is available through your authorized Husqvarna dealer English 15 CONTROLS Controls This operator s manual describes the Husqvarna Zero Turn Rider The rider is fitted with a Kawasaki or Kohler four stroke V Twin engine developing 19 25 horse power Transmission from the engine is made via two belt driven hydraulic pumps which in turn drive a hydraulic motor for each drive wheel Using the left and right steering controls the flow is regulated and thereby the direction and speed Locations of the controls Control Locations Page 1 Motion control left and right 17 2 Hour meter 18 3 Tracking knob 18 4 Parking brake 18 5 Blade switch 19 6 Ignition switch 19 7 Fuses 19 English 16 10 11 12 13 14 Seat locking device Fuel tank cap Fuel shut off valve Seat adjustment lever Choke control Throttle control Lifting lever mower deck Page 20 20 21 21 21 22 22 8011 583 CONTROLS 1 Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands s
49. ectrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8011 445 Battery installation English 37 10 11 MAINTENANCE Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut Fit the terminal guard Lower seat Ignition System The engine is equipped with an electronic ignition system Only the spark plugs require maintenance For recommended spark plugs see Technical Data 1 Remove the ignition cable boot and clean around the spark plug Remove the spark plug with a spark plug socket wrench Check the spark plug Replace the spark plug if fouled the electrodes are burned and if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode Reinsert the spark plug turning by hand to avoid damaging the threads After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug
50. enance cecccsesseeeeeeseeeeeeeeeseeseeeeeneesseeenenes 35 Maintenance Schedule 35 Batte si i akin ite eet 37 IQNition SYStOM 0 eee eeeeeeeeeeeeeteeeeeeeeeaaees 38 Checking the Safety System eee 39 Checking the Engine s Cooling Air Intake 41 Checking and Adjusting the Throttle Cable 41 Checking and Adjusting the Choke Cable 41 Replacing the Air Filter eceeeeeeeeeeeneees 42 Cyclon air filter maintenance ceeee 43 Replacing the Fuel Filter ce eeeeeeeeeeenees 45 Checking the Fuel Pump s Air Filter 45 Checking Tire Pressures 46 Checking the Parking Brake 46 Checking the V belts 0 eeeeceeeeeeeeeeeeeeeeeneee 46 Checking the Blades 0 cceceeeeeeesteeeeeeneaes 47 Adjusting the Mower Deck nsee 49 Cleaning and Washing 51 Caster WheelS 0 ccccccccceceeeseceeeeeteeecceteteeeeaee 51 Hardware in ar aS a oct uted ine 51 Lubrication sss iserisivrrninssisiissnain asigna 52 Lubrication Schedule 52 General natania ie aeisi ena 52 Lubricating the Cables eeeeeeeeeeeeeeeeeenn 53 Shaft Bushings and Linkage n 53 Lubricating in Accordance with the Lubrication SCHEUIE iieiti t ccoieeeiadedesiia eevee devivlsl eal 53 Trouble Shooting Guide cesssseeeeessseeeeeeneees 63 SHOP AGE sits iceceeseteeteeesseeeendentcteeteeeeseedeentent coe eteteecees 65 Winter Storage 0 cccecececeeceeeeestteeeeeeteteeeeeeees 65
51. enance WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances e Before you begin refueling minimize the 8011 516 risk of static electricity by touching a Never fill the fuel tank indoors metal surface e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling e Remove gas powered equipment from the truck or tailer and refuel it on the ground If this is not possible then refuel WARNING such equipment with a portable container rather than from a gasoline dispenser nozzle The engine and the exhaust system become very hot during operation e Keep the nozzle in contact with the rim of Risk for burns if touched the fuel tank or container
52. extending oil change intervals longer than recommended can cause engine damage IMPORTANT INFORMATION Synthetic oils meeting the listed classfications may be used with oil changes performed at the recommended intervals However to allow piston rings to properly seat a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil A logo or symbol on oil containers identifies the API service class and SAE viscosity grade English 56 Recommended sae viscosity grades E Kohler Comman gt Lommad Temperature range expected before next oil change Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 F 4 C Synthetic oils will provide better starting in extreme cold below 10 F 23 C 8011 766 Viscosity grades table LUBRICATION 3 Engine Oil Kawasaki Engine Changing the Engine Oil The engine oil must be changed for the first time after 8 hours of operation Thereafter it should be changed every 100 hours IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust sytem to cool at least two 2 minutes Avoid skin c
53. fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances is stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short circuit across the starter relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equipment if you 6003 009 Do not sm
54. g e Read machine operator s manual before each use e Securely fasten your seat belt if the unit has a ROPS e Where possible avoid operating the unit near ditches embankments and holes e Reduce speed when turning crossing slopes and on rough slick or muddy surfaces e Stay off slopes too steep for safe operation e Watch where you are going especially at row ends on roads and around trees e Do not permit others to ride e Operate the mower smoothly no jerky turns starts or stops When mower is stopped set brakes securely and use park brake e If any part of ROPS is damaged the entire ROPS must be replaced e Check all bolts including seat belt for correct torque before each use e Check ROPS structure for damage before each use e ROPS bar is NOT intended for use in sub zero temperatures Customer responsibilities e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your mower Follow the instructions under Maintenance and Storage sections of this owner s manual e This machine has no brain Use yours WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered bush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in eff
55. gage the mower deck by depressing the blade switch 8011 510 2 Raise the mower deck by pulling the lifting lever backward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever backward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position Never use choke to stop engine Move the steering controls outward 8011 552 Remove key Always remove key when leaving the mower to prevent unauthorized use Raise the mower deck with the lifting lever IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged English 33 OPERATION Moving by Hand In order for the machine to be moved with the engine turned off the vent screws on both hydraulic pumps must be opened 1 4 1 2 turn WARNING No adjustments or maintenance to carried out unless the engine is stopped the ignition key has been removed the parking brake is on English 34 Vent screw on the hydraulic pump 8011 507 MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to
56. glish 63 TROUBLE SHOOTING GUIDE Problem Cause The engine seems weak e Clogged air filter Defective spark plugs Carburetor incorrectly adjusted The engine overheats Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Soot in the combustion chamber Too little or no oil in the engine Defective spark plugs Pre ignition incorrect Battery not charging Poor contact with battery terminal cable connectors The machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Uneven mowing results Different air pressure in the tires on the left and light sides Bent blades The chains for suspending the mower deck are uneven The chain fixture has come loose The blades are blunt Driving speed too high The grass is too long Grass collected under the mower deck The machine vibrates English 64 The blades are loose The blades are incorrectly balanced The engine is loose STORAGE Storage To ready the machine for storage follow
57. he belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts English 52 LUBRICATION Lubricating the Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Tip Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced Shaft Bushings and Linkage Lubricate the bearings of the shafts and linkage for the brake system and steering with oil spray or oil can Lubricating in Accordance with the Lubrication Schedule 1 Hydraulic System Oil Level The hydraulic oil and filter should be replaced every 300 hours and at least once a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level shall be about 3 4 1 19 25 mm below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful Changing Oil and Filters Oil and filter changes should be
58. he rops e Always use seat belt Do not jump if mashine tips e If ROPS is foldable Always keep the ROPS fully extended WHEN ROPS MUST BE DOWN Do not use seat belt Drive with extra care If equipped with seat platform Do not operate machine without seat platform pins in place 286304500 Ne ROPS warning decal SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers The machine is only intended for use by one person Do not mow in reverse unless absolutely necessary Always look down and behin
59. is etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove the oil drain plug and the oil fill cap dipstick Be sure to allow ample time for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 10 ft lb 13 6 Nm torque 4 Fill the crankcase with new oil of the proper type to the FULL mark on the dipstick Refer to Oil Type page 56 Always check the level with the dipstick before adding more oil 5 Reinstall the oil fill cap dipstick and tighten securely IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick 6 Start the engine Run it for a few seconds and recheck the oil level English 54 IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills 8011 470 Oil drainage plug Kohler LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil before each use as follows 1 Make sure the engine is stopped level and is cool so the oil has had tim
60. isk for burns if touched Allow engine and exhust ststem to cool at least two 2 minuts Cleaning replacing the air filter is carried out as follows IMPORTANT INFORMATION Do not used compressed air to clean the air filter Do not wash the paper filter Do not oil the paper filter Dust cap Check the dust cap every day by pressing the rubber valve with two fingers to let out the dirt IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function 8011 447 Clean the dust cap by removing the end cover of the the air cleaner and clean the inside 8011 448 Removing the end cover English 43 MAINTENANCE Filter replacement 1 Remove the end cover 2 Remove the main filter outer filter by pulling it out by hand 3 Remove the inner filter by pulling it out by hand 4 Clean inside of the filter housing Wipe dry only 5 Install the inner filter with the open end first Ensure that it enters its recess at the end of the housing by pushing it in to the stop 6 Install the main filter with the open end first Ensure that it enters its recess at the end of the housing by pushing it in to the stop IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function 7 Turn the end cover with the rubber valve pointing dow
61. ke control shall be pulled out to its extents 8011 508 Set the choke control Open the fuel valve for the selected fuel tank 8011 506 Open the fuel valve Press in and turn the ignition key to the start position 8011 742 Turn to the start position English 2 7 OPERATION 10 When the engine starts immediately release the ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does A not start wait about 10 seconds before re trying 8011 743 Return to run position 11 Press the choke control in gradually when the engine has started 8011 508 12 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system 8011 509 Set the engine speed damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces English 28 OPERATION To start an engine with a weak battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materia
62. lades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results 8011 603 Mowing patterns e Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling e Hose the mower deck underside with l water after each use When cleaning the WARNS mower deck shall be raised into the Never drive the rider on terrain transport position Make sure the mower that slopes more than 10 is cooled and the engine is off Mow slopes up and down never side to side Avoid Use compressed air to clean top surface sudden directional changes of the deck Avoid flooding water on top surface of the deck e When the mulching kit is used it is important that the mowing interval is frequent English 32 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disen
63. ld be pulled out Fuel valve Lengthways adjustment 8011 506 8011 441 Choke control 8011 508 English 2 1 CONTROLS 13 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved downward or upward respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 14 Lifting Lever for the Mower Deck The lifting lever is used to place the mower deck in the transport position or one of the 14 different cutting height positions The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside hidden in the illustration with the supplied pin 1 Pull the lever backward to the locked position to engage the transport position The deck is then raised 2 Depress the lock handle counter hold and move the lifting lever forward toward the peg to engage the set cutting height The deck is then lowered 3 The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the lawn IMPORTANT INFORMATION In order to obtain an even cutting height it is i
64. ls away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery in the the Maintenance section If jumper cables are used for emergency starting follow this procedure IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower battery to start other vehicles To attach jumper cables Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both batteries 8011 642 Jumper cables connection English 29 Running 1 OPERATION Release the parking brake by moving the lever forward Your mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the park brake will shut off the engine Move the steering controls to the neutral position N
65. lter holds 0 2 qt 0 2 liters of oil English 62 Changing the oil filter Kawasaki Changing the oil filter Kohler 8011 570 8011 745 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start The blade switch is engaged The steering controls are not locked in the neutral position The driver is not sitting in the driver s seat The parking brake is not activated The battery is dead Contamination in the carburetor or fuel line The fuel supply is closed or the tap for the fuel tanks is in the wrong position Clogged fuel filter or fuel line The starter does not turn the engine over Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System in the Maintenance section The engine runs rough Faulty carburetor The choke control is pulled out with a warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolts are loose Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Defective spark plugs The spark plugs are loose Defective ignition cable Defective spark plug electrode Defective spark plug connection Rich fuel mixture or fuel air mixture Wrong fuel type Water in the fuel Clogged air filter En
66. mportant that the air pressure in all four tires is the same 15 psi 1 bar English 22 Throttle control The mower deck s lifting lever 8011 509 8011 525 CONTROLS Cutting height pedal On some models there is a deck assist lift pedal to aid in the lifting of the deck Pump release valves IMPORTANT INFORMATION Only rotate valve 1 4 1 2 turn to release system Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat Pump release valves are located at the pumps They are used to release the system so the machine may be moved by hand when not running Tilt seat forward to gain access to the pumps Use a 5 8 wrench to open valve Accessories For mulching there is a BioClip attachment available This is mounted underneath the mower deck and consists of control plates and BioClip blades 8011 465 8011 507 Pump release valve 8011 566 BioClip attachment English 23 OPERATION Operation Read Safety Instructions section and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities We recommend that this section be reviewed in it s entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating mower use a reduced throttle speed a
67. nd reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to ZeroTurn mowers to become familiar with the mowers movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to over aggressive maneuvers To move forward and backward The direction and speed of the mowers movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel motor The right control lever controls the right wheel motor IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push mower see Moving by Hand in the Operation section to an open flat area without other people or vehicles obstacles near by In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage park brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers
68. nies etc usually maintains a good quality 8011 573 8011 461 Deck belt pulleys 8011 456 Lubricating the cutting height adjuster English 59 LUBRICATION 9 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that it does not come into contact with belts or belt pulley drive surfaces 10 Steering Control Shafts Tip the driver s seat Lubricate with a grease gun one zerk for each steering control shaft until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 11 Mower Deck Struts Lubricate with a grease gun one zerk for each strut until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality English 60 The belt adjuster grease zerk Lubricating struts 8011 576 8011 578 8011 577 LUBRICATION 12 Brake Arms Remove one rear wheel at
69. nsa eorna nieces nite 16 Control Locations 00 ceeeeeeeeeeeeeteeteeteeeneeeees 16 1 Motion Control Levers s es 17 2 Hour Meter er r a se eR are ett 18 3 Tracking KNOD i aeciaii iiri anii 18 4 Parking Brake 0 eeeccceeeeeeeeeeeeeeeeteeeeeeenaaes 18 5 Blade Switch cccceeeceeceeeceeeeeeeeeeeeeeneees 19 6 Ignition SWIitCh ranana ertai eni 19 Te FUSES snenia ai a 19 8 Seat Locking Device ceeeeeeeteeeeeeeeees 20 Q Refueling escindida ia 20 10 Fuel Shut Off Valve 21 11 Seat Adjustment Lever 21 12 Choke Control 00 eee eceeeeeeeeeesteeeeeenaees 21 13 Throttle Control 00 ec cccceeeeeeeeeeeeeneeeeeeeeeaes 22 14 Lifting Lever for the Mower Deck 22 Pump release ValVeS c eeeeeeeeeeeeteetteeeeeees 23 ACCESSOPICS 22 2 0 ccccecceceeeeeeeeeeeeeneaeceeeeeeeetees 23 Operati Niina aeiiao ces aeaaea aniani damau aia ia 24 Trainingen arae a eaa ea a aaa aas 24 Roll bar and safety belt eeeeeeeeeeteeeeeeeee 25 Before Starting ecceeccceeeeeeeeeeneeeeeeeteneeeeeeeeee 25 Starting the Engine 0 0 0 eee ceeeeeeeeeeeeeeeneeees 25 To start an engine with a weak battery 29 RUNNING 220 e che cccecee cecedeeee eeuadeceei elasedeaveennecedeve enna 30 Operating on hills ee eeeeeeeeeeeeeeeeeeeeeeeneeeees 31 MOWING TipSnescnnt neari ra 32 Stopping the Engine 33 Moving by Hand 0 cee ceceeeeeeeeneeeeeeeeeseeeeeeeeaas 34 Maint
70. nwards and install it Air filter indicator optional Change the main filter when the yellow piston is hanging at the top of the cylinder To reset the indicator push on the button arrow at the cylinder A number of pushes may be required If it indicates soon after a main filter replacement change the inner filter English 44 Removing the inner filter Air filter indicator 8011 449 8011 450 8011 467 MAINTENANCE Replacing the Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more often if it becomes clogged Replace the filter as follows 1 Move the hose clamps away from the filter Use flat nosed pliers Pull the filter loose from the hose ends Push the new filter into the hose ends Position the filter with the FLOW arrow pointing up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Checking the Fuel Pump s Air Filter Regularly check that the fuel pump s air filter is free from dirt On Kohler engine removal of the pump screws is not needed due to the filter facing outward Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console Fuel filter Kawasaki Fuel filter Kohler The fuel pump s air filter 8009 146 8011 468
71. oke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking English 13 SAFETY INSTRUCTIONS run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components with water Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways
72. oline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting English 20 8011 440 8011 524 Fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur CONTROLS 10 Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat The valve has three positions right tank left tank and center is the off position 11 Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the front edge of the seat is moved to the left as seen by the driver in the seat after which the seat can be moved backward or forward 12 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control shou
73. ons and Controls before starting the machine e Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tanks e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started e the driver must be seated on the seat e the blade switch for engaging the mower blades must be depressed e the parking brake must be on e both steering controls must be in the locked outer neutral position Starting the Engine 1 Sit on the seat 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position 3 Activate the parking brake WARNING The seat belt must be used when the roll bar is in upright position Roll bar 8011 464 Roll bar in upright position 8011 527 8011 552 Raise the mower deck English 25 OPERATION 4 Disengage the mower blades by depressing the blade switch 5 Move the steering controls outward to the locked outer neutral position 6 Move the throttle to the middle position English 26 8011 510 Depress the control for disengaging the mower deck 8011 526 Steering controls in the outward locked neutral position 8011 509 Set the throttle T 8 9 OPERATION If the engine is cold the cho
74. ont This gives the deck a proper pitch front to back when lowered onto the 2 x 4 guides Set cutting height to 4 Adjust the four lower chain bolts so that they are centered in the oblong slots Move the lifting lever and check that all the chains are equally tensioned If they are not adjust the appropriate lower chain bolt in its slot 8011 601 Leveling the mower deck Adjusting Cutting Height 1 Raise and secure the deck height lever to the transport position 6 Position blade tip so it is straight forward Measure from the cutting edge of the blades to a flat level surface The distance should be 6 150 mm Drop and secure the lever at for example the 2 cutting height Measure as above The distance should be 2 50 mm English 49 MAINTENANCE To adjust anti scalp rollers D Anti scalp rollers are properly adjusted when a they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then LS keep the deck in the proper position to help prevent scalping in most terrain conditions o oD IMPORTANT INFORMATION Adjust Anti scalp rollers with the mower on a flat level surface os Anti scalp roller The anti scalp rollers can be set in three positions e Upper position 1 5 to 3 38 to 76 mm grass e Middle position 3 to 4 5 76 to 114 mm grass e Lower position 4 5 to 6
75. ontact wash with soap and water in case of spills 1 Place the machine on a flat surface 2 Place a container under the engine oil drain plug 3 Remove the dipstick and open the oil drain plug Allow the oil to run out into the container Then close the oil drain plug Replace the oil filter if necessary NO on S Fill with new engine oil in accordance with Checking the Oil Level 8 Start the engine Run it for a few seconds Stop and re check the oil level Checking the Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped Remove the dipstick wipe it clean and then replace it The dipstick should not be screwed into place Take the dipstick out again and read the oil level 8011 569 Remove the dipstick English D7 LUBRICATION The oil level should lie between the markings on the dipstick If the level is approaching the ADD mark fill the oil to the FULL mark on the dipstick Never fill above the FULL mark The oil is filled through the hole for the dipstick Use engine oil SAE 30 or SAE 10W 30 or alternately 10W 40 class SC SJ over 32 F O C Over 68 F 20 C SAE 40 can be used Use engine oil SAE 5W 20 class SC SJ under 32 F 0 C The engine holds 1 6 qt 1 5 liters of oil excluding the filter including filter 1 8 qt 1 7 liters 4 Throttle and Choke Cables Lever Bearings Lub
76. our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Operating This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles such as stones tree stubs etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer for which the operating instructions are provided in conjunction with delivery All other types of use are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawnmowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in the safety instructions
77. ricate the cable ends by the carburetor with a oil can Move the controls to the end points and lubricate again The throttle cable is also lubricated by the control when the control console is removed The illustration shows the Kawasaki engine On Kohler engine the cables are placed under the air filter housing 5 Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality English 58 8009 159 The dipstick markings 20 C 10C 0C 32F 50F 68F 86 F 104 F 8009 140 8011 605 Throttle and choke cables by the carburetor LUBRICATION 6 Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 7 Deck belt pulleys Lubricate with a grease gun two strokes 8 Mower Deck Height Adjuster Lubricate using a grease gun one zerk until the grease squeezes out Lubricate the lever latch run in the lever Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical compa
78. till By moving both controls an equal amount forward or backward the machine moves ina straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still they can be adjusted using the adjustment screws for the steering lever not the link system for the controls 8011 788 Steering controls AON WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 791 Forward Neutral Neutral slot Neutral lock Reverse Motion control lever pattern right side English 17 CONTROLS 2 Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL i
79. to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine part and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage English 8 WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY INSTRUCTIONS Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot Always wear protective shoes or boots preferably with steel to
80. tra Fast Slow Choke Fuel Warning Parking brake CE conformity Warning Rotating Do not touch rotating marking Only for blades keep away from parts European market the discharge deck gt Him C we l XO 05 dB Battery acid is corrosive explosive Do not stand here Noise emissions to the surroundings and flammable in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves English 5 Read Operator s Manual SYMBOLS AND DECALS Shut off engine amp remove key before performing any maintenance or repair work Keep a safe Use on No distance from slopes no passengers the machine greater than 10 OA A E Whole body exposure to thrown objects DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover English 6 Severing of fingers amp toes Do not open Careful Careful going or remove backing up forward watch safety shields watch for other for other people while engine people is running SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER Failure to follow these instructions could result in serious injury or death Do not operate machine on steep slopes or near drop offs Avoid sharp and or quick turns Do not exceed the machine weight rating of t

Husqvarna iZ4217TSKAA/9689999254 User's Manual

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