Graco Reactor 2 Spray Foam and Polyurea Equipment User's Manual
Contents
1.2. 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9468 8500 Fax 61 3 9468 8599 CHINA Graco Hong Kong Ltd Shanghai Representative Office Building 7 1029 Zhongshan Road South Huangpu District Shanghai 200011 The People s Republic of China Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 443 Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4001 JAPAN EWES 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building 4th Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for product information or to request a demonstration 87 7 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to I S EN ISO 9001 2014 Graco Inc 348986 Rev A 01 14 All written and visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
3. GRACO Reactor 2 Spray Foam and Polyurea Equipment PROVEN QUALITY LEADING TECHNOLOGY Ez Vv Va l Like you we want consumers to be completely satisfied with their investment in spray foam insulation and polyurea coatings Graco s goal is to provide equipment advancements that help you and your crews apply materials accurately as the material suppliers intended fh ae ae TE eg E We want to help you grow your business That s why Graco developed the next generation in spray foam and polyurea technology the Reactor 2 run your business Each feature in the Reactor 2 was strategically designed to help your business with innovations that help your operation run smoothly Software and hardware enhancements for better spray performance New technologies that add to your bottom line e Better control with Graco InSite remote reporting you can manage your business wherever you are e Better documentation automatically collect job log data and spray parameters lets you confirm the job was sprayed to specifications e Better fleet and crew management e Better cost containment and forecasting e Compact footprint more room in your spray rig e Ergonomic design easier to service e Advanced circuit boards e Better spraying performance compared to traditional electric Reactor systems e Troubleshooting made quick and easy with QR codes alone an
4. 13 8 MPa bar 24 0 MPa l Ww op Ww op 310 94m SOROA 10RA Max Fluid Temperature 150 65 C 190 67 C 190 F 67 C isori 1907F ero 190 F 670 Max Output e00 03610m 30 26 avn 2 apm 75 pm 301 6 kv 301 1136 kv 2 opm 76 om Weight 1750 Ib 794 kg 1800 Ib 816 kg 2250 Ib 1021 kg 2200 Ib 998 kg Auxiliary Power 52 amps 240V 35 amps 240V 35 amps 240V 22 amps 240V 5amps 240V 5 amps 240V Available t Auxiliary Power 120V or 240V 1 ph 120V or 240V 1 ph Hankison refrigerated 22 scfm 115V 1 ph 60 Hz Engine Perkins 404 226 2 2 L 29 HP Perkins 404 22G 2 2 L 29 HP Generator Mecc Alte 22 kW 240V 1 ph 60 Hz pancake style Mecc Alte 22 kW 240V 1 ph 60 Hz pancake style Ordering Information id 272079 272080 272081 272089 272090 272091 Fusione AP2079 AP2080 AP2081 AP2089 AP2090 AP2091 AP Pkg 246102 gun 246102 gun 246101 gun 246102 gun 246102 gun 246101 gun CS2079 CS2080 NA CS2089 CS2090 NA CSO2RD gun CSO2RD gun CSO2RD gun CSO2RD gun P22079 P22080 P22081 P22089 P22090 P22091 GCP2R2 gun GCP2R2 gun GCP2R1 gun GCP2R2 gun GCP2R2 gun GCP2R1 gun Operation Manual 332636 332636 332636 332636 332636 332636 Repair Manual 332636 332636 332636 332636 332636 332636 Packages include spray hose whip hose and gun Packages with Remote Display also include kit part number 24K338 t Available auxiliary current will be less when th
5. equipment Additional CAN cable required hose bundles available 15 GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31
6. 1 4 in x 10 ft 6 3 mm x 3 m Whip Hose 3500 psi 240 bar 24 0 MPa 50 ft 15 m RTD cable Fluid Temperature Sensor with RTD For list of all hose options visit Graco com Additional Kits and Accessories 15V551 15M483 24U177 24M174 Hose Rack Kit 24K336 For integrated Reactor 2 systems Supports 310 feet 94 m of heated hose Some assembly required ADM Protective Covers 10 pack Remote Display Protective Covers 10 pack Feed Pump Shut Down Kit Drum Level Dip Sticks for standard 55 gal drums For Reactor 2 stand alone models 24U314 24U315 Wheel Kit includes wheels handle and brackets Reactor 2 stand alone only Air Manifold Kit Reactor 2 stand alone only For integrated Reactor 2 systems 24U176 24K333 24K337 24U181 Complete air compressor refrigerated air dryer frames fastener and all electrical and air connections included Assembly required Fuel Tank Battery Move Kit Light Tower Kit Booster Heat Kit to reach temperatures above 140 F 60 C For more parts and accessories see Graco Catalog 349104 Remote Display Kit 24U174 The convenience of having control at the gun For both integrated and stand alone Reactor 2 systems With a Remote Display your sprayer operator can e Adjust temperatures and pressures e Turn heat zones and motor on and off e View and clear alarms and warnings e Place pump in park mode e View drum level indicator e Communicate with ADM at the
7. 3551 ier ka 35010 150 q 3501 150kg Each model can be wired for all voltages 230V 1ph 230V 3ph 400V 3ph Integrated Systems Ready for the jobsite or spray rig right out of the box A complete system for polyurethane foam or polyurea applications the integrated series of Reactor systems combines an electric Reactor and a diesel generator into one package Complete turnkey models are also available with an integrated air compressor Look what the integrated system can do for you e Saves diesel fuel costs on average of 7 000 annually e Improves productivity with advanced easy to use controls e Eliminates guesswork the system is totally engineered and tested by Graco e Eliminates costly power issues associated with shore power and low cost generators e Start spraying sooner with improved heating capacity e Improves spray performance with consistent pressure at the gun e Saves time it s easy to install into a spray rig since it s prewired with components already selected and installed e Reduces fuel costs even more compact portable design fits into a smaller trailer and a smaller trailer means a smaller truck 10 Try the ROI calculator www graco com integrated Smaller generator saves fuel costs The integrated series of Reactor Systems uses the heat from the diesel engine to heat the A and B materials Depending on the model this eliminates or signific
8. Convenient access to control compressor Advanced Controls e Stores up to 24 material recipes e Troubleshooting made easy with QR codes e USB downloadable job data e User settable pressure imbalance and low chemical shutdown e Consistent pressure at the gun for improved spray performance e Low pulse design reduces pump change over fluctuation 12 e 22 gal 83 liter capacity e Can be remote mounted e Easy to service electrical controls and breakers e Pre wired auxiliary breakers provided for compressor and other auxiliary equipment e Efficiently removes water from supply air e Transmits real time job activity e Tracks critical job data e Logs spray data per job providing proof of installation parameters e Hydrovane rotary vane compressor e Tankless air compressor Standard on some models e 29 HP Perkins engine e 22 KW Mecc Alte alternator e Smaller engine reduces fuel consumption Ordering Information and Technical Specifications NO AIR COMPRESSOR WITH AIR COMPRESSOR Reactor 2 Reactor 2 E 30i Reactor 2 E XP2i Reactor 2 E 30i Reactor 2 E 30i Reactor 2 E XP2i E 30i Elite Elite with heat Elite with heat Elite Elite with heat Elite with heat Max Working Pressure 2000 psi 138 2000 psi 138 3500 psi 240 2000 psi 138 2000 psi 138 3500 psi 240 bar 13 8 MPa bar 13 8 MPa bar 24 0 MPa bar 13 8 MPa bar
9. ages L TS ms E ae ee eTangnarn monnaic ineiina i al g A qi i tiem i 012 iu O COL IUGE VU j GUU V i U NV OU e Graco InSite upgradable will not include inlet temperature and pressure e No inlet pressure and temperature sensor e Standard scuff guard on heated hoses with Reactor packages m Bas LAT ees _ a m LAL Pea Orr 1 fT Y KK V AT Alili A T 1 l B C T Y J E E Gri Ww ey We stand behind every piece of equipment we manufacture with one of the industry s strongest warranties Spray with the confidence that you will probably never need to use Graco s warranty but if you do we will be there el Ww i Am Fr U A A i hree Year i a ff i WwW ww Vw Reactor 2 offers a three year extended warranty on control boards display module and electric motor See product manuals for specific warranty details is Si ae Fe i a Lt 3 a eta P etha SN 4 G RA ah p ie SPRAY FOAM EQUIPMENT POLYUREA EQUIPMENT Reactor 2 E 30 Elite Reactor 2 E 30 Reactor 2 E XP2 Elite Reactor 2 E XP2 Fluid Inlet Sensors Nes Nes IN Max Working Pressure psi 2000 13 8 138 2000 13 8 138 3500 24 1 241 3500 24 1 241 Mpa bar aaa arene ne Fusions Gun esoo oseo fo mw Probler P2 GCP2R2 GCP2R2 GCP2R1 GCP2R1 Booo E a es ees output eomas 2016 196Kqymin 2 09pm 7 6 pm 20gpm 7 6ipm Weight essesi
10. antly reduces the need for electrical heaters reducing your fuel costs Here s how e The system pulls heat from the engine to heat the A and B materials e Since there are no heaters or only small heaters on the equipment this reduces the electrical demands of the generator allowing a smaller generator to be used e The system s smaller 22 kw generator uses less fuel than a standard 30 or 40 kw generator e You benefit from an annual fuel savings on average of 7 000 By replacing a standard 40 kw generator with a 20 kw generator the system s fuel needs are greatly reduced Savings are an estimate only Actual savings may vary Technology Delivers Fuel Savings Innovative design re purposes wasted heat and saves energy Graco s patent pending dual coolant loop design ensures that the A and B materials are isolated from the engine coolant This unique design also provides constant steady temperature control for superior heating performance ci to Reactor Material A from Material B from feed pump feed pump A Heat Exchanger 2 Heat Exchanger 3 Heat Exchanger 1 Radiator Circulating Pump Engine coolant loop Secondary coolant loop Mm Did you know Engine coolant goes through Coolant in the secondary loop a heat exchanger 1 and transfers continually circulates when valve C ast ioaten tal se auld gets the heat from the engine to the is ope
11. d integrated sy GLOBAL FIELD TESTING see ee eee 30 000 GALLONS SPRAYED Reactor Top 10 List 1 Advanced control technology e Tracks monitors and saves project data e Data can be downloaded onto a USB drive for further analysis e Easy to view data display e Stores up to 24 chemical recipes e Drum level indicators 2 Graco InSite Remote Reporting Technology e Transmits real time job activity you can view on your smart phone tablet or computer e Lets you control your business wherever you are 3 Troubleshooting made easy e On screen troubleshooting with QR code shortcuts to web based advanced troubleshooting info e Results in less downtime 4 Compact design e 40 smaller footprint than a traditional Reactor E 30 5 Ergonomics e Easy to reach conveniently placed electronics 6 Troubleshooting Y strainer e Analog temperature and pressure gauges 7 Sacrificial surge protector e Protects your electronics against excessive power spikes e Extra sacrificial surge protector included with Reactor 2 to get you back up and running immediately 8 Advanced circuit boards e Handles power fluctuations e Minimizes pressure fluctuations on pump changeover e Result is a smooth consistent spray performance similar to hydraulic systems 9 Brushless electric motor e Improved control and performance e No maintenance e Longer life 10 Three year warranty e Covers user display module control boards and elect
12. ded onto a USB drive for further analysis Easy to view data display e Drum fluid levels let you know if you are running low on material e System events such as startup and shutdown times e Daily chemical output Stores material settings to get you up and running faster e Saves key setup data such as temperatures and pressure set points for up to 24 chemical recipes i Reduces downtime with QR codes e Error messages via QR codes explain the problem and provide solutions Flexible system settings e f chemicals are low or if pressure imbalance occurs you can program the system to shut down automatically Better spraying performance Reactor 2 uses software in the motor control module to intelligently smooth out pressure fluctuations on pump changeovers that are inherent to an electric driven machine The result is a smooth even spray that is characteristic of a hydraulic machine gRHRHHH y Sleek design means more room in your spray rig Eg 2 4 Reactor 2 is designed with a 40 smaller footprint than a traditional Reactor E 30 B Reactor Which gives you extra working space in your trailer for extra gear another Reactor Ny or maybe even another set of chemicals BHD vs traditional Reactor E 30 Ergonomic setup makes it easier to service Electronics on the Reactor 2 are located at the top of the system s cabinet It s all within easy reach more convenient and less awkward to get at than
13. e engine is de rated for site altitude Reduce the available auxiliary current by 2 5 amps per 1000 ft 300 m elevation increments If the available auxiliary current is less than zero the system configuration may not support the full load at that altitude Reactor Accessories Graco InSite Remote Reporting Technology Graco InSite Retrofit Kit Compatible with the following Reactor 2 models E 30 E XP2 Graco InSite Retrofit Kit Compatible with the following Reactor models E 20 E 30 247280 247278 241279 16X521 Hoses and Hose Accessories Protect your hoses with Xtreme Wrap Scuff Guard For all Reactor 2 models 241243 241244 24Y240 24Y241 24K240 24K241 246050 246055 24N450 24K207 E XP1 E XP2 H 25 H 40 H 50 H XP2 and H XP3 Graco InSite Retrofit Kit Compatible with the following first generation integrated Reactor models E 30i E XP2i Extension cable 25 ft 7 5 m 10 ft 3 m Wrap Kit 50 ft 15 m Wrap Kit 3 8 in x 50 ft 9 5 mm x 15 m Hose 2000 psi 138 bar 13 8 MPa with RTD and Xtreme Wrap Scuff Guard 3 8 in x 50 ft 9 5 mm x 15 m Hose 3500 psi 240 bar 24 0 MPa with RTD and Xtreme Wrap Scuff Guard 3 8 in x 50 ft 9 5 mm x 15 m Hose 2000 psi 138 bar 13 8 MPa with RTD w Scuff Guard 3 8 in x 50 ft 9 5 mm x 15 m Hose 3500 psi 240 bar 24 0 MPa with RTD w Scuff Guard 1 4 in x 10 ft 6 3 mm x 3 m Whip Hose 2000 psi 138 bar 13 8 MPa
14. g it possible to receive current information on jobsite performance If no cell connection is available near the jobsite the information is stored on the Reactor and transmitted when a connection is established Meet 2 Track Solutions LLC Graco InSite is a collaboration between Graco and 2 Track Solutions LLC an established leader in web based vehicle intelligence and asset tracking The partnership combines expertise in equipment hardware software development data storage and cellular technology Graco InSite is a subscription based service your subscription can be paid monthly or annually View a demo now l a E E f a i a J a al i a i l m S Eg a a p A Mn A mA A AFIA ARAA A A FA rA IAA C a FaFa bd Faa A 4 E E EE ai p ay Ai Be wa MF ey As Oe VJ O 4 id age d a g ina d i D F om g F LA E 9 EHSA T A Sean te SE Se Wwe aD A A BE EE Ww A ai Cea had a se ee LFA Boi ww N A gt fi p g E g j AA ATFA m rete a i pi agrneyy ai eTa i Ul it ws A Gy i fo FE G iow Ss AD rw fr vhs AD qa Cc i WUGIO A BERET VVE FF nr f Gal Ee nS e Graco InSite Remote Reporting Technology e Inlet pressure and temperature sensor d interfaces with Graco InSite ay a e Xtreme Wrap Scuff Guard on heated hoses for al Reactor 2 pack
15. lects is automatically stored This data can be invaluable if you need to show that you sprayed material according to the manufacturer s specifications Most importantly Graco InSite offers peace of mind that your jobs are running smoothly your workers are productive and you can leave the jobsite to pursue more important business matters Ambient Temperature Probe e Early warning system to alert you if chemicals are getting too cold GPS Locator for Fleet e See the actual GPS location of all spray rigs apj E GPS Locator e See the actual GPS location of each spray rig Z Job Log Data Usage Log Event Log e Use icons to access and download detailed reports I a Temperature and Pressure Set points e Rest assured that conditions are fine Volume and Hours of Use e See how much chemical Status lights each crew has sprayed and how long it took e Red yellow and green say at a glance if Inlet Temperature machines are off idling or spraying e Records temperature and pressures of A and B materials for early troubleshooting diagnosis e Available on Reactor 2 Elite models only Better fleet and crew management e Know when Reactors are running idling or off e Track productivity by crew or Reactor e Avoid human error and time wasted by manual logging e Follow your Reactors with GPS tracking e Recognize unauthorized or af
16. n maintaining a consistent SoL Up ai coolant in the secondary loop temperature When material heating Graco s controls turn the radiator is required valve C closes and fan on when additional cooling valves A and B open This allows is required the coolant in the secondary loop to go through heat exchangers 2 and 3 thereby transferring the heat to the A and B materials Advanced Technologies Save Time and Energy Integrated Air Control Panel e Controls A and B feed pumps agitator and gun e One air line connection means less plumbing less hoses and less assembly time Compact Design Gen Set Controls e Lightweight design lets you use a smaller trailer and truck saving you fuel costs e Built in pallet for easy transport o 4 ft 1 2 m wide by 5 ft 1 5 m deep Heat Recovery System e Recovers heat from the engine coolant and transfers it to the A and B materials Fluid Inlet Sensor e Measures chemical inlet pressure and temperature e Allows troubleshooting of fluid supply Troubleshooting Y Strainer e Easy to access e Analog temperature and pressure gauges are standard Battery e Battery not included Booster Heat e 4000 watt heater included on high heat systems only Motor Control e Integrated controls allow for convenient and easy start up e Engine monitoring functionality Compressor Start Stop Switch e
17. previous Reactor systems Advanced circuit boards for peace of mind Graco designed the electronics in the Reactor 2 to a stringent electronics reliability standard These boards can withstand power spikes and surges Sacrificial surge protector As an added level of protection Graco also added a sacrificial surge protector to the system If there is an excessive spike you only have to replace this smaller less expensive part not the whole electronics board All Reactor 2 models include a spare sacrificial surge protector to get you back up and running immediately Graco InSite Remote Reporting Technology The power to control your business wherever you are lf you need to manage multiple jobsites spend time away from the jobsite or just want a better way to record what goes on at the jobsite Graco InSite is your answer Graco InSite is remote reporting technology that lets you track jobsite activity in real time via a PC or smart device From your smart phone tablet or computer see at a glance if your crews are spraying and what time they began Verify that all spray parameters are correct Monitor exactly how much material is being used and do it from anywhere you can access the Internet Control the direction of your business The information Graco InSite gathers can save you money help you bid jobs more accurately and troubleshoot problems more quickly saving lost overhead and revenue The data it col
18. ric motor e One of the best in the industry eeeeeeee ee amp geeee LAB TESTING OVER 150 UNIQUE TESTS PERFORMED IN THE GRACO TEST LABS A Closer Look at Reactor A Documentation to help protect your business Tracking project data has never been easier With Reactor 2 you can easily create job logs for each job you do You can track the name and date of each job material temperatures ambient temperatures and spray pressures in short everything you need to confirm that the chemical was sprayed within the recommended range ya Precise material application Reactor 2 lets you store up to 24 recipes so switching materials is fast easy and trouble free You reduce human error in entering set points instead you spray material as material suppliers intended AB F a ES X oe v z a 2 2 32 32 22 a vir Sea eeeats6 amp F amp Troubleshooting made easy In the past if you saw an unusual error code on your ADM you might need to look it up Reactor 2 features a new troubleshooting screen that displays a QR code You simply scan the QR code with a smart phone or smart device and it takes you right to a website that provides up to date advanced troubleshooting information You re up and running more quickly Try it now Advanced control technology Tracks project information e Advanced Display module ADM tracks monitors and saves project information e Data can be downloa
19. ter hours use of Reactors or materials e Receive real time alerts to deviations and other parameters you define e Receive a daily email summarizing the previous day s performance totals Better cost containment and forecasting e Know when equipment is ready for maintenance by using lifetime cycle logs e Save lost revenue and downtime by having real time factual information at your fingertips that can help you get up and running fast performance totals Better customer service e Help troubleshoot issues remotely and get machines up and running faster e Provide more accurate job estimates basing it on actual data from prior jobs Better protection for your future e Have documented data showing spray parameters for every job e Offer a final job report to customers as an additional service e Recognize when it s time to hire additional crews and expand your fleet e Schedule appointments with potential customers Knowing that you can still check on your jobsites wherever you go Graco InSite is standard on Elite packages or can be purchased as an accessory kit and installed easily on most existing electric and hydraulic Reactors It s simple cellular technology Graco InSite works by transmitting your data using the local cellular network where it is stored in the cloud You can then view the data on your smart phone tablet or computer via the internet Data is transmitted to you in real time makin
Download Pdf Manuals
Related Search