Graco 3A1704G User's Manual
Contents
1. Hardware Revision 0000 System Serial 00000000 Map ID 00001 Map Name GMS STD Map Revision 001001 Map Date 01 06 12 Fic 12 DeviceNet Fieldbus Screen Maintenance Maintenance Install Upgrade Tokens NOTE The Motor Control Module Fluid Control Mod ule and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens To install software upgrades 1 Use correct software token stated in the table See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module System Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo nents The software version history for each system can be viewed in the technical support section at www graco com Token 16H821 FR Communication Gatevvay Module 16G365 VPM Communication Gateway Module VRM Communication Gateway Module Application t_257396_3b9905_04b sic 27 ti12358a1 Fic 13 Remove Access Cover 3A1704G Available Internal2. Data Available Internal Data The following internal data with this system can be viewed and modified by your fieldbus master NOTE Refer to appropriate system manual for machine operation instructions CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions System Bit Number Name Status 0 Heartbeat 1 2 Needs to fol 1 2 Square wave CGM initiates a square wave that low the CGM toggles every toggles every 3 sec The PLC must Output 3 sec follow the heartbeat If the heart beat is lost from the PLC or CGM then the system will shutdown If the PLC does not detect the heartbeat then the PLC should cycle the PLC output bit HI LO in attempt to estab lish the heartbeat from the CGM If no heartbeat is detected then a dis connected cable or major error may exist in the CGM 1 Status of Dispense 1 Dispense Monitor Only On Circulation sys Active tems this indicates that a dispense is pending or in progress or when pre dispense timer is active and dur 0 Dispense ing a dispense On an L head sys not active tem Dispense Valve is considered open until the end of the clean out cycle On other types of systems the bit will indicate a dispense is active 2 Dispense Valve 0 Close Dis 0 Dispense Used in diagnostics only Not to be 1 Open pense Valve ValveClosed used to control a dispensed shot 1 Op
3. Install the CGM in the desired location Reference manual a Remove access cover D Loosen two screws C and remove CGM A from base B To avoid severe damage to GCA modules ensure the CAN cable is connected to the appropriate CAN connection To avoid severe machine damage do not connect any CAN device to connectors 2A 2B or 2C on the Motor Control Module Connectors 2A 2B and 2C are not CAN connectors NOTE CAN ports are located on the base of cube shaped GCA modules or port 6 on the High Power Tem perature Control Module NOTE If there are no free CAN ports plug splitter 121807 into the CAN distribution block located in the Power Distribution Box PDB Connect the CAN cable into the splitter For more detail refer to the CAN Fic 1 Adapter Kit manual b Mount base B in desired location with four screws supplied in this kit See the following mounting dimensions CAN Connector 2 10 32 UNF M5 x 0 8 CAN Connector 1 ti11972a 1 l l 1 l 1 j l FIG 2 Cable Connections Mount CGM A on base B with two screws C 3A1704G 3 Installation 4 If used connect the ethernet DeviceNet or PROFI BUS cable to the CGM as applicable Connect the other end of the cable to the FieldBus device 4 1 411985 Fic 3 Cable Connections 5 Connect cable LC0032 to the MCM port 2B anda customer provided signal dev
4. be used to initiate a manual fill cycle or a auto fill cycle if the auto fill Begin Tank Fill Tank Filling mode is selected The tank fill valve ing 1 1 will close upon reaching the high level switch See Byte 79 for tank level status f the Tank fill bit is maintained the GCA will close the valve when the tank is full Auto time out and alarm if the Hi level is not reached within a preset time Tank Red 11 Filling Off 8 Tank Fill Not 8 Tank not Fill Initiates a fill valve open This bit Fill Active 0 ing can be used to initiate a manual fill cycle or a auto fill cycle if the auto fill Begin Tank Fill Tank Filling mode is selected The tank fill valve ing 1 1 will close upon reaching the high level switch See Byte 79 for tank level status f the Tank fill bit is maintained the GCA will close the valve when the tank is full Auto time out and alarm if the Hi level is not reached within a preset time Errors 9 12 The PLC ASCII 9 12 CGM ASCII Errors requiring acknowledgement Needing Output must value of the are presented on first in first out Acknowl match the PLC error cur basis The latest error is currently in edgement Input ASCII rently requir the error register in the CGM The value ing PLC must send back the exact Acknowledge ASCII value for the error to be ment acknowledged in the CGM If an incorrect ASCII error code is sent back to the CGM then the error will
5. mS Blue Inline Depending on system 47 48 Actual tem 1 Monitoring Only The value from the Temp setup the units can be perature CGM is an integer and must be mul Actual read in C or F tiplied by 0 1 for the actual tempera ture to be in system units Blue Hose Depending on system 49 50 Actual tem Temp setup the units can be perature Actual read in C or F Red Inline Depending on system 51 52 Actual tem Temp setup the units can be perature Actual read in C or F 3A1704G 15 Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Red Hose Depending on system 53 54 Actual tem Temp setup the units can be perature Actual read in C or F Blue Tank Depending on system 55 56 Actual tem Material setup the units can be perature Actual read in C or F Red Tank Depending on system 57 58 Actual tem Material setup the units can be perature Actual read in C or F Blue Depending on systeml 59 60 Actual tem Chiller setup the units can be perature Temp read in C or F Actual Red Depending on systeml 61 62 Actual tem Chiller setup the units can be perature Temp read in C or F Actual Blue Inline Depending on system 63 64 Set point tem Monitoring Only The value
6. not clear and the CGM register will be overwritten with the incorrect error If multiple error codes exists then the PLC must acknowledge them in the order the errors are sent to the PLC from the CGM See bytes 80 83 and 84 for errors and status 3A1704G 13 Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Units and Units and Operating 13 14 Bit Operating Info xx Meaning Info Bit Function 0 1 Volume Units 0 01 Gallons Monitoring Only The operating units 0 1 cc s 10 of the machine can be read into the Liter PLC and used as required 2 3 Weight Units 0 0 grams 1 kilo grams 1 0 pounds 4 5 Pressure Units 1 13 14 0 O bar 0 1 Monitoring Only The operating units psi 1 0 MPa of the machine can be read into the PLC and used as required 6 Temperature 0 Fahren heit 1 Cel sius 7 Flow Unit 0 Volume 1 Weight 8 Rate Unit 0 Minute 1 Second 9 Control Mode 0 Pressure 1 Flow 10 11 Dispense 00 Time 0 1 Mode Volume 1 0 Weight 12 Reserved for future use 13 Reserved for future use 14 Reserved for Future use 15 Reserved for future use Flow rate Depending on system 15 18 Integ
7. sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suit
8. system Pump PSI bar or MPa 1 29 32 Integer value Monitoring Only The value from the Blue Pres of the actual CGM is an integer and must be mul sure Blue pump tiplied by 0 0001 for the actual Blue Actual pressure in pump pressure to be in system units the dispens ing system Pump Depending on system 33 36 Integer value Monitoring Only The value from the Flow setup the units can be of the actual CGM is an integer and must be mul Actual by weight or volume Flow rate in tiplied by 0 0001 for the actual flow the dispens rate to be in system units ing system Ratio of Depending on system 37 38 Integer value Monitoring Only The value from the the Blue setup the units can be of the actual CGM is an integer and must be mul Red mate by weight or volume Material Ratio tiplied by 0 01 for the Actual material rials in the dis Ratio to be in system units Blue is Actual pensing sys the value and Red is always 1 tem Blue Red xx xx 1 Dispense Depending on system 39 42 Integer value Monitoring Only The value from the Amount setup the units can be of the actual CGM is an integer and must be mul Actual by weight or volume Dispense tiplied by 0 001 for the actual amount in the amount to be in system units dispensing system Dispense mS 1 43 46 Actual Dura Monitoring Only Time base is 0 001 Duration tion of the dis seconds xxx ms Actual pense in
9. wayskS 1g s Mg ndul WOO 23 3A1704G Parts Parts Model 24J415 Ref Part 3t CGMxx0 6 114984 7 16J526 1296 121000 13 121901 15 16H821 16 121807 17 124005 Description MODULE CGM SCREW tapping phillips pan head TOKEN map CABLE CAN female female 0 5 m SUPPRESSOR box snap ferrite TOKEN GCA upgrade ADM32 CONNECTOR splitter BUSHING strain relief t Not included in kit See Kits on page 2 for available CGM modules See the Communications Gateway Module manual 312864 for CGM parts list Not shown 24 Qty 1 4 1 1 3 1 1 1 3A1704G Parts 3A1704G 25 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty in
10. 5 PROFIBUS Fieldbus Screen 1 Screen 2 This screen displays the hardware revision system serial number and data map identification information 02 16 11 13 Standby Advanced S O No Active Errors PROFIBUS Hardware Revision 0000 System Serial 00000000 Map ID 00001 Map Narne GMS STD Map Revision 001001 Map Date 01 06 12 Fic 6 PROFIBUS Fieldbus Screen 2 Setup PROFINET Fieldbus Screens These screens are shown only if you have a PROFINET Fieldbus CGM installed See Kits on page 2 Screen 1 This screen enables the user to set the IP address DHCP settings subnet mask gateway and DNS infor mation 02 16 11 13 27 Advanced Standby No Active Errors 72 PROFINET IP Address 000100010001000 DHCP Subnet Mask Gateway DNS 1 DNS 2 Fic 7 PROFINET Fieldbus Screen 1 Screen 3 This screen displays the hardware revision system serial number and data map identification information 02 16 11 13 31 Advanced No Active Errors PROFINET Standby Hardware Revision 0000 System Serial 00000000 Map ID 00001 Map Narne GMS STD Map Revision 001001 Map Date 01 06 12 Fic 9 PROFINET Fieldbus Screen 3 Screen 2 This screen enables the user to set the station name install date location tag function tag and description 02 16 11 13 29 le Advanced No Active E
11. B Normal ars PLCHB Wormal T m PLOHS CyeHito 255 A 15 System Povver Bit Diagram System Power Bit CGM Input M Output 5 5 S tG l onr a vencom 1227 Yerfi System PowerON Shot Setup Change Diagram CGM Input CGM Output Bytes Bit Bytes Bit Select Shot Mode 3 Verify Shot Mode 3 Select Shot Number Verify Shot Number Set Flow Rate 13 16 Verify Flow Rate Set Shot Size 17 20 Verify Shot Size l 22 3A1704G Available Internal Data iagram D ion ing Recirculat ispensing System Startup and D 440 1 M0d ee ee ee eee eee ee OE puz su ds q 4 I I I I 1 1 1 I I 1 1 1 I I 1 1 1 1 I t I 1 t I I 1 I 1 I 1 1 I 1 1 1 Hes su ds q ee am aM le Hf He ee ee ee ee ee a z z wayshS o yWa sag indino WOO MUO pe H 1 noueslo pe H 1 u do area su ds q AHOV esuedsiq WOW 9 911q Hers esuedsig SS ld IH SNIS uOHeINIID su ds q O1d Aen p lqeuzi 0 esuedsiq lqeuz 014 qulnN 1045 1049 109 95 1045 A 1045 109 95 asuedsiq o Apeay ul s4S awl dnes 1e H 15 NO S U0Z2 1E H IL A ug dnueig wash A Bulsuedsiq pue dnes
12. CGM Level Sta Tank Level Mid 2 tus Feed Tank Level High 3 back Tank Level Low 1 Bits 7 4 Tank Level Mid 2 Blue Tank Level Tank Level Low 1 Scrolling ASCII values of the 1 80 83 This will con Monitoring Only The ASCII value Error current errors tain the ASCII from the CGM matches the current characters of Error Codes on the ADM The errors the Error scroll if multiple error exists The Code match errors may require acknowledge ing the Error ment see Bytes 9 12 See system in the Scroll manual for description of the errors ing Error Bar on the ADM 3A1704G 17 Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions ADM 84 Monitoring Only Feedback Error types that need acknowledged will be indicated first After all errors have been acknowledged then cur rent error types will be indicated Bits 3 0 Bits 7 4 Status ADM Status bits Error needing Acknowledged Alarm 0x03 Error needing Acknowledged Devi ation 0x02 Error needing Acknowledged Advi sory 0x01 Error Alarm 0x0C Error Deviation 0x08 Error Advisory 0x04 System status bits available Bits 4 7 are Bits 3 thru as noted broken down as follows Bit 4 System Power status System Power status 0 Off 1 On Bit 0 Bit 5 Dis pense Sys Dispense System ready to dispense tem ready to 1 0 N
13. CGMPNO PROFINET Manual Description 3A1974 CAN Adapter Kit Instructions 312864 Communications Gateway Module Instructions Parts 313997 HFR Operation 313998 HFR Repair Parts 313873 VRM Operation 313874 VRM Repair Parts 313875 VPM Operation 312764 VPM Repair Parts 406987 GCA CAN Cables Reference Overview The Communications Gateway Module CGM provides a control link between the HFR VRM or VPM system and a selected fieldbus This provides the means for remote monitoring and control by external automation systems The data available by the CGM to the fieldbus depends on which GCA based system is connected Unique data maps are defined for each GCA system and are avail able on the token provided in the kit See Available Internal Data on page 9 for a list of inter nal data from the HFR VRM or VPM system that can be viewed or modified by your fieldbus master NOTE The following system network configuration files are available at www graco com EDS file DeviceNet or Ethernet IP fieldbus net works e GSD file PROFIBUS fieldbus networks GSDML PROFINET fieldbus networks 3A1704G Installation Installation 2 Install access cover D 3 Connect CAN cable from either CAN connection on the CGM to any CAN connection found on any other GCA device located on the machine Attach the fer rite suppressor to CGM end of the CAN cable For additional extension cables see GCA CAN Cables 1
14. Instructions Parts Communications Gatevvay Module GRACO For use with HFR VRM and VPM systems to provide fieldbus communications abilities For professional use only Kit 240415 Important Safety Instructions Read all warnings and instructions in your system manual Save all instructions ti11985a CGM with DeviceNet connector shown PROVEN QUALITY LEADING TECHNOLOGY Kits Contents Kits y we a ee ee 2 Related Manuals 2 D Beenie 2 Installation 3 SOUP eo iced oe ited ae ee bee ett 5 Maintenance 8 Available Internal Data 9 Parts 20 dani Se ee ee ob et 24 Graco Standard Warranty 26 Graco Information Kits The following kit is the Communications Gateway Module CGM hardware software and is required for all installations The kit is used in conjunc tion with the correct fieldbus device Related Manuals CGM Part No Description 24J415 CGM Installation Kit Required The following kits work with kit 24J415 and includes all remaining parts necessary to install a CGM See man ual 312864 for repair parts for each assembly CGM Part No Fieldbus CGMDNO DeviceNet CGMEPO EtherNet IP CGMPBO PROFIBUS
15. e de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A1704 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2011 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised March 2013
16. en Dis 1 Dispense pense Valve Valve Open 3 Ratio Check Valve 0 Enable Dis 0 Dispense Valid for VRM VPM Infusion Paste 1 Enabled pense Valve Valve is systems only Initiating a Dispense enabled cycle will dispense material out of 1 Enable the Ratio Check valves when in Ratio Check 1 Ratio Ratio Check mode When bit is OFF Valve Check Valve the material will dispense normally is enabled thru the Dispense valve 4 Pump Parked 1 Begin Park 0 Pumpis_ Parking the pump involves moving 1 Parked not Parked 1 the Red pump to the position which Pump is the pump shaft is least exposed to Parked the atmosphere System must be in Standby mode Chemical will dis pense out of the dispense valve 3A1704G 9 Available Internal Data 10 CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions System 5 DV Lockout Circu 1 2 1 0 Unlock Dis l 1 2 1 0 Dispense Used to lock out the dispense valve Status lation Control pense Valve Valve is or configure to circulation mode cir 1 Locked out Non Circula unlocked or in culation type system when in tion State Non Circula standby operator or operator night tion State modes only Only for stall to pres 1 Lockout sure systems with an electric dis Dispense Valve 1 Dispense pense valve or any stall to pressure Circulation Valve is dispense valve configuration c
17. er value Monitoring Only The value from the setpoint 1 setup the units can be of the Flow CGM is an integer and must be mul by weight or volume rate setpoint tiplied by 0 0001 for the requested in the dis flow rate to be in system units pensing sys tem Dispense Depending on system 19 22 Integer value Monitoring Only The value from the amount setup the units can be of the Dis CGM is an integer and must be mul setpoint by weight volume or pense amounti tiplied by 0 001 for the requested time setpoint in the amount to be in system units dispensing system 14 3A1704G Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Ratio of Depending on systemi 23 24 Integer value Monitoring Only The value from the the Blue setup the units can be of the Blue CGM is an integer and must be mul Red mate by weight or volume Red Material tiplied by 0 01 for the requested rial set Ratio setpoint material Ratio to be in system units point in the dis Blue is the value and Red is always pensing sys 1 Blue Red xx xx 1 tem Pump Red PSI bar or MPa 1 25 28 Integer value Monitoring Only The value from the Pressure of the actual CGM is an integer and must be mul Actual Red pump tiplied by 0 0001 for the actual Red pressure in pump pressure to be in system units the dispens ing
18. from the Temp Set setup the units can be perature CGM is an integer and must be mul point read in C or F tiplied by 0 1 for the set point tem perature to be in system units See CGM Input bytes 23 26 for changing the temperature setpoints Blue Hose Depending on system 65 66 Set point tem Temp Set setup the units can be perature point read in C or F Red Inline Depending on system 67 68 Set point tem Temp Set setup the units can be perature point read in C or F Red Hose Depending on system 69 70 Set point tem Temp Set setup the units can be perature point read in C or F Blue Tank Depending on system 71 72 Set point tem Material setup the units can be perature Set point read in C or F Red Tank Depending on system 73 74 Set point tem Material setup the units can be perature Set point read in C or F Blue Depending onsystem 75 76 Set point tem Chiller setup the units can be perature Temp Set read in C or F point Red Depending on system 77 78 Set point tem Chiller setup the units can be perature Temp Set read in C or F point 16 3A1704G Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Tank Tank Level High 3 1 79 Bits 3 0 Red Monitoring Only The values from Material Tank Level the
19. high and input into the PLC xxx x F or C point in 0 1 C for stan low alarm val and must be changed to xxxx C dard HFR units ues There prior to sending to the CGM stan Desired setpoint in must be a dif dard HFR only The temperature 0 1 C 0 1 F for recir ference of at set points are limited by the temper culation units least 10 ature high and low alarm values between the The alarm setpoints must be greater new set point than 10 degrees standard HFR or and the alarm 2 degrees recirculation unit from values or the the requested setpoint If the alarm new set point is closer than 10 degrees standard will be ignored HFR or 2 degrees recirculation unit then the requested setpoint will be ignored Manually changing the alarm setpoints on the ADM will be required prior to a new setpoint change See Output Bytes 63 thru 78 for temperature zone feedback from the CGM LSW Desired Set point in 0 1 units LSW MSW combined to form a DINT from the PLC output to CGM input System System Power 27 Toggles Sys 1 System power is ON when the ADM Power tem Power on is in any active mode System change power is OFF when the power LED is in the yellow state To turn the System power ON or OFF write a different value to the System Power byte Changing the value will toggle the state from ON to OFF or OFF to ON See Out Byte 84 for System Power Status 20 3A1704G Controlling Device CGM Control and Night Mode When
20. ice The signal device must have isolated dry contacts 6 Perform the Install or Update Data Map procedure in CGM manual 312864 7 See Available Internal Data on page 9 for details on FieldBus pinout setup 8 Perform Setup on page 5 to configure the fieldbus 4 3A1704G Setup Gateway Screens Fieldbus Screens Page PROFIBUS 5 PROFINET 6 DeviceNet 7 EtherNet IP 7 The Gateway screens are used to configure the fieldbus These screens are shown only if a CGM is correctly installed in your system See Installation on page 3 1 With the system on and enabled press g to access the Setup screens 2 Press the left arrow key once to navigate to the main Gateway screen See FIG 4 02 16 11 13 20 Advanced S No Active Errors PROFIBUS Standby Device Address 126 Install Date 1 x Location Tag 0 21 Function Description LL Fic 4 Example Fieldbus Screen 3A1704G Setup PROFIBUS Fieldbus Screens These screens are shown only if you have a PROFIBUS Fieldbus CGM installed See Kits on page 2 Screen 1 This screen enables the user to set the device address install date location tag function tag and description Z 15 su Standby mezun Zu No Active Errors PROFIBUS Device Address 126 Install Date ss Location Tag 21 Function Description Fic
21. ircu State locked out or lation type system in Circulation State 6 Mix head Cleanout 0 Open 0 Clean Out Used for L Head systems cleanout 1 Closed Clean Out is open diagnostics only 1 Close 1 Clean Out Clean Out is closed 7 SYSTEM 0 Stop Sys 0 System System Startup bit will initiate a con STARTUP BIT tem Startup Startup OFF trolled startup of the system The 1 On temperature conditioning zones will 1 Start Sys 1 System be initiated when the bit is high Low Valid for Circulation tem Startup Startup ON pressure recirculation is also systems ONLY enabled when the bit is set Standby and night modes Turning off this bit will turn OFF the temperature condi tioning zones and circulation For stall to pressure systems with a manual dispense valve setting this bit will configure the pumps to stall to the pressure set point For stall to pressure systems set to operator mode and set the DV Lockout Cir culation Control bit to high Setting this bit will start a recirculation dis pense for recirculation type sys tems 8 Not Used Not Used Not Used Not Used 9 Prime Side 0 RED 0 Selects which pump Red or Blue 1 Blue to dispense from in prime mode 1 BLUE 1 BLUE Used for priming the chemical thru the pumps and hoses Valid for VRM VPM Infusion Paste systems only Initiating a Prime shot is via the ADM or the Footsvvitch Chemical vvill dispense out of the Ratio check valve
22. lue outputted to the CGM point in the dispens must be an integer and must be ing system multiplied by 100 for the requested Blue Red material Ratio Blue is the value and Red is always 1 PLC input is Blue Red 1 Change Select conditioning 23 24 Red Tank VVhen changing a heat zone select Tempera zone set point to the appropriate zone number vvhich ture Con change will enable the CGM to write a new ditioning temperature set point to the heat Set point MSW Conditioning zone selected Only 1 heat zone Zone Selected can be selected at a time LSW Temperature MSW LSVV combined to form a setpoint in 0 1 degree DINT from the PLC output to CGM increments input example 501 50 1 NOTE If the system is a standard HFR the LSW setpoint must be 0 1 C regardless if Fahrenheit mode is selected on the ADM 1 Blue Tank 2 Red Inline 3 Blue Inline 4 Red Hose 5 Blue Hose 6 Red Chiller 7 Blue Chiller 3A1704G 19 Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Change Depending on system 25 26 The tempera The value outputted to the CGM Tempera setup the units can be ture set points must be an integer and must be ture Con read in C or F are limited by multiplied by 10 for the requested ditioning the tempera zone temperature Temperature Set point LSW Desired set ture
23. ns PLC enables disable dispensing pensing pensing ing Enabled from the GCA controller footswitch or remote start via the MCM 1 Disable dis 1 Dispens pensing ing Disabled 14 CGM Control 0 ADM has 0 CGM can Select via the PLC the control of the Enabled control of the only monitor system from either the CGM or the system ADM CGM can monitor status in 1 CGM can either mode 1 CGM has control the control on the system system 15 USED INTER NALY 3A1704G 11 Available Internal Data 12 CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Operating System Mode Select 3 DISABLED 3 DISABLED PLC selects the various modes of Mode Mode 1 Mode 1 the dispensing system STANDBY STANDBY Mode 2 Mode 2 CGM feedbacks the status of the SHOT Mode SHOT Mode System to the PLC Prime mode is only available for Mode 4 Mode 4 variable ratio systems OPERATOR OPERATOR Night mode is only available on Mode 5 Mode 5 standard HFRs with full circulation PRIME Mode PRIME Mode systems 6 6 NIGHT Mode NIGHT If using a manually controlled dis 7 Mode 7 pense valve shot and sequence modes are not available Selected Select Shot number 4 In Shot Mode 4 Shot or Select via the PLC the active shot Shot or Sequence Posi
24. ot Ready 1 Ready Bit 1 dispense Bit 6 Dis pense Sys Dispense System is ready for exter tem is ready nal requests 0 Not Ready 1 for external Ready Bit 2 requests Bit 7 Future Use Dispense Valve Open 1 Indica tion 18 3A1704G Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Change Depending on system 13 16 Integer value of 1 Changes current shot selected to a Dispense setup the units can be the requested new rate The value outputted to the Flow Rate by weight volume rate in the dis CGM must be an integer The PLC or Pres flow or pressure pensing sys value is xxx xxx and must be multi sure Set tem plied by 1000 prior to being sent to point the CGM Change Depending on system 17 20 Integer value of 1 Changes current shot selected to a Dispense setup the units can be the requested new dispense amount The value Amount by weight volume or Dispense outputted to the CGM must be an Set point time amount in the integer The PLC value is xxx xxx dispensing sys and must be multiplied by 1000 prior tem to being sent to the CGM Change Depending on system 21 22 Integer value of Changes current shot selected in a material setup the units can be the requested variable ratio system to a new ratio Ratio Set by weight or volume Material Ratio The va
25. remain in the park position and ignore an active SYSTEM STARTUP BIT request For a recirculation type sys tem to exit a parked state the controlling device will need to clear the Pump Parked bit then set the SYS TEM STARTUP BIT from a cleared state When this occurs the pumps will start cycling in the last low pres sure flow rate executed If the system is a stall to pressure type system the con trolling device simply needs to set the Pump Parked bit from an idle state then the pumps will move to the parked position If the system has a manual dispense valve the user will need to ensure the pump pressures are less than approximately 391 psi 2 7 MPa 27 bar prior to setting the Pump Parked bit and ensure either the dispense valve is opened or the material is diverted out of the pressure relief valves at the material manifold 3A1704G Available Internal Data ADM Screen Information when CGM Control is Started or ended When the user or controlling device sets or clears the CGM Control Enabled bit information provided on the ADM display may or may not be current If the user nav igates away then back to the main home run screen the information provided will be current 21 Available Internal Data Timing Diagrams The following diagrams show the signal sequence of the CGM communication Heart Beat Timing Diagram Heart Beat CGM Input M Output Bytes Bit Bytes Bit CGM H
26. rrors tal PROFINET Station Name Install Date Location Tag Function Tag ee Description Shots Standby Fic 8 PROFINET Fieldbus Screen 2 3A1704G EtherNet IP Fieldbus Screens These screens are shown only if you have a EtherNet IP Fieldbus CGM installed See Kits on page 2 Screen 1 This screen enables the user to set the IP address DHCP settings subnet mask gateway and DNS infor mation 02 16 Standby 11 13 34 ie Advanced No Active Errors cal EtherNet IP IP Address 19211661001 052 DHCP Subnet Mask Gateway DNS 1 DNS 2 Fic 10 EtherNet IP Fieldbus Screen 1 Screen 2 This screen displays the hardware revision system serial number and data map identification information 11 13 38 Standby Advanced Gateway o Active Errors EtherNet IP Hardware Revision 0000 System Serial 00000000 ID 00001 Map Name GMS STD Map Revision 001001 Map Date 01 06 12 Fic 11 EtherNet IP Fieldbus Screen 2 3A1704G Setup DeviceNet Fieldbus Screen This screen is shown only if you have a DeviceNet Field bus CGM installed See Kits on page 2 This screen enables the user to set the device address and baud rate and to view the hardware revision sys tem serial number data map identification information Shots rors DeviceNet ta Device Address Baud Rate
27. s if the system is not setup for circulation 3A1704G Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions 10 Base Purge 0 Park Pump 0 Park Park mode is valid for all machine 1 On ON Pump ON configurations Material will dis pense out of the mixer for all non cir 1 Base Purge 1 Base culating systems Circulating ON Purge ON systems can be parked without dis pensing material Base purge is valid for VRM VPM systems only Material will be dis pensed out of the ratio check ports System 11 Recirc Status 1 2 10 Low Pres 1 2 0 Low Pres Valid for full circulation systems Status 1 High Pressure sure circula sure circula 1 only Indicates status of the pump Recirc tion ON tion ON ing system when in circulation If system is in low pressure recirc the 1 High Pres 1 High Pres pumps will shift to High pressure sure circula sure circula circ and then start the pre dispense tion ON tion ON time When the pre dispense time expires user can request dis penses After expiration of post dis pense time the system will return to low pressure modes Pre and post dispense times are settable on the ADM system 2 sub screens 12 Purge Alarm 0 Purge Monitoring Only Indicates status of 1 Purge Active shot not the purging routine Active 1 Purge Shot Active 13 PLC Disables dis 0 Enable Dis 0 Dispe
28. stallation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost
29. the controlling device sets the HFR into night mode using the CGM the controlling device will be responsible for turning on and off the pumps accordingly by setting or clearing the SYSTEM STARTUP BIT or bit 7 bytes 1 2 when the CGM Control Enabled bit is set Bit 14 bytes 1 2 Any active night mode periodic or time of day timer will be over ridden by the controlling device when the corresponding timer expires within the Advanced Display Module ADM If the controlling device clears the CGM Control Enabled bit after set ting the HFR into night mode the night mode timers will operate properly and condition the dispense material accordingly CGM Control and Parking the Pumps After the HFR is set to Standby mode the controlling device and user by pressing the footswitch will have the option to park the pumps When the pumps are parked the red material pump shaft will be immersed into the red material hence preventing exposure of the shaft and red material on the shaft to the atmosphere If the system is a full circulation based system the con troller device will need to have the pumps cycling in low pressure mode by setting the SYSTEM STARTUP BIT or bit 7 bytes 1 2 prior to setting the Pump Parked bit bit 4 bytes 1 2 For a standard HFR the user will have to remove the SYSTEM STARTUP BIT immediately after the pump reaches the parked position For a recirculation type system the pump will
30. tion Selects the Sequence number when in Shot mode or the Number Active Shot number feed Current Sequence position number number In back when in Sequence mode Sequence Mode selects the Active Sequence position num ber Selected Select sequence 5 In Sequence 5 1 Sequence Select via the PLC the active Sequence mode selects selected feed sequence when in Sequence mode that active back sequence Is ignored in other modes Condition 6 BitO 1 Red 6 1Bit 0 1 Red PLC enables disable the various ing Heat Tank heat Tank heat ON Conditioning Zones zones enable Setting the bit 1 enables the Heat Zone Setting the bit 0 disables the Heat Zone Feedback 0 zone OFF 1 Zone ON Bit 1 1 Blue Bit 1 1 Blue Tank heat Tank heat ON enable Bit 2 1 Red Bit 2 1 Red Inline heat Inline heat ON enable Bit 3 1 Blue Bit 3 1 Blue Inline heat Inline heat ON enable 3A1704G Available Internal Data CGM Input In from PLC Out CGM Output Units Byte Output Byte to PLC Input Descriptions Bit 4 1 Red Bit 4 1 Red Hose heat Hose heat ON enable Bit 5 1 Blue Bit 5 1 Blue Hose heat Hose heat ON enable Bit 6 1 Red Bit 6 1 Red Chiller heat Chiller ON enable Bit 7 1 Blue Bit 7 1 Blue Chiller heat Chiller ON enable Tank Blue 1 1 Filling 0 Off 7 1 Tank Fill Not 7 Tank not Fill Initiates a fill valve open This bit Fill Active 0 ing can
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