Graco 3A1163A User's Manual
Contents
1. NON HAZARDOUS AREA OPERATOR INTERFACE 1 LINE 1 OK POWER 1 L1 85250VAC N END 24VDC SUPPLY 31 i 1 TERMINAL 11 COMMON BLOCK COMMON H 6 13 I 1 POWER A ROCKER POWER HARNESS 1 0 OPEN SWITCH 2 UNUSED 2 5 0 HARNESS 5 mid 1 12 0 5 RED f COM BLACK BARRIER 3 BOARD CABLE 1 42 4 0 50 STD 4 2 3 1 COMMON 100 OPTION ALARM L DISPLAY 7 1 BOARD 1 SWITCH 2 J9 2 WITH 3 3 L1 N RIBBON 5 2 PURGEINPUT CABLE 6 RJ45 RJ45 y 3 JOB COMPLETE INPUT2. J1 DIGITAL INPUT ETER INPUT D e 033 a eL Geet eL 5 POWE 859 o om em e 5 core 2 EM L e we oop sp d NE 8 Lm COMM g BE Ie 8 038 19 LN 72 EE e lt z H D2 M m im We 036 m m 2o Nse e a O 22 EG Hab 8816 85 827 836 i EE Sue Nie 2 eal LE el 1 o 222222 889 C 2 2 2 Um 5 9 080045 6015 EES as 8788 865 2 m E EE DIS Ie mi is BG a ll Em Bn m mm B a LI LI LI I R31 R z 3 i e imc M z 26 813 m SW 1192290991 1 89909909 mooo oo TTTTTTTTT TTT T TTTTT TTTTT ITTTT J13 ETER INPUT LENOID OUTPUT LENOID OUTPUT LENOID OUTPUT Fic 11 Fluid Station Board Connections 23 3A1163A Electrical Connect Color Change Module To install the color change module s see manual Set switches S3 S6 on the color ch
3. FLUID PANEL CONTROL BOX HAZARDOUS AREA 3X CABLE FLUID 1 PWR RED PANEL 2 00 BLACK 12 FLOWMETERA CONTROL 5 4 r SHELD GRN BOARD 5 NOT USED 6 NOT USED 15 METERS L NOT USED 2 L 4 COM BLACK FLOW METER SOLVENT 3 SIG WHITE 4 SHIELD GRN i S sic TECNO a 6 GROUND V P ANALOG OUT WHT COM BLK PRESS GRN CONTROL 1 Q uus Loasa R 12V RED BOARD 2 1 GND BLK 4 CHASSIS BARE 5 1 PRESSURE GRN FLUID m 3 H UND 2 COM RED HH press 12VDCI S 5 UNUSED 40 EX WHT SENS COM 6 D UNUSED 4 PRESSURE BLK y SHIELD gt SHIELD BARE 1 rc aa 2 5 5 mn 6 45241 MH2 COLOR BOARD 1 COLORS 1THRU 12 mE MANIFOLD i CATALYST MANIFOLD 3 100 OPTIONS 3688 Cina 2 UM m 2 809 21 987 H Hals J9 Is SHIELD BARE 5 4 T CAN H WHT 6 1 CAN L BLU 685 H QR12 50 STD 3015 J16 3 GRD BLK 3 CARI 7 21200 i cara p 299 12VDC RED 5 3 SHIELD BARE 5 i 4 H WHT 2 7 12VDC H 2 1 CAN L BLU 1 3 4 0 CAT1 SOLCLR SOLCAT DR a 14523 id MANIFOLD nm 6 BLACK rr 6
4. air line here 0 9 9 0 0 Nd 52 Q oco lt ups A 4 89548 0 MAH 0 A 0 Fluid Inlets Fluid Inlets Connect air lines to Solenoids Color Change Board Fluid Outlet valves here Color Change Board and Solenoid Valves T28244 Color Change Valve Stack 11668 Fic 7 Color Change Valves Air and Fluid Connections 3A1163A 19 Fluid Supply Regulator Fluid In FC VIP Air Fluid Out FC Cable 15976 Fic 8 Flow Control Regulator 20 3A1163A Electrical Requirements IAC All electrical wiring must be completed by a qualified electrician and comply with all local codes and regula tions Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint solvent and traffic NOTE All options ordered on the ProControl system are electrically tested at the factory The ProControl operates with 85 250 VAC 50 60 Hz input power with a maximum of 2 amp current draw The power supply circuit must be protected with a 15 amp maximum circuit breaker Not included with system Power supply cord compatible to your local power configuration Wire gauge size must be 8 14 AWG input power access port gg is 22 4
5. 5 POWER DIST RJ45 RJ45 6 DIGITAL INPUT COMMON 10 TERMINAL 1 1 DIGITAL INPUT COMMON 11 BLOCKS 2 RECIPE BIT 0 INPUT 3 RECIPE BIT 1 INPUT 211 5 B 4 RECIPE BIT 2 INPUT 5 RECIPE BIT 3 INPUT 2 221 6 RECIPE BIT 4 INPUT REMOTE 7 RECIPE BIT 5 INPUT 1 Vo 8 RECIPE CHANGE INPUT DISPLAY 2 INTEGRATION 3 mI BOARD 1 1 DIGITAL OUTPUT COMMON POWER 4 2 1 PURGE RECIPE CHG ACTIVE OUTPUT 5 3 1 MIX ACTIVE OUTPUT 6 4 1 MIX READY OUTPUT 7 a 5 FILL ACTIVE 6 1 FLOW CAL ACTIVE 5 7 1 FLOW RATE ALARM OUTPUT 39 1 FLOW CONTROL CAL BLK F 1 8 DIGITAL OUTPUT COMMON POWER 11 z GUN TRIGGER WHT 2 1 DIGITAL OUTPUT COMMON POWER 12 3 DIGITAL IN COMMON RED 1 3 2 SPECIAL OUTPUT 1 14 5 ALARM RESET BRN 3 5 SPECIAL OUTPUT 4 15 6 ALARM OUTPUT BLU 6 5 DIGITAL OUTPUT COMMON POWER 15 7 _ DIGITAL OUTPUT COMMON ORG 7 7 B POT LIFE YEL 8 18 9 FLOW RATE ANALOG IN PUR 9 19 10 FLOW RATE ANALOG COMMON GRAY 10 20 J 1 0 HARNESSES 24 GRAY ORG BEACON TERMINAL BRN 1 0 85485 INTEGRATION A WHT BLU 1 BLOCKS RED 2 5485 INTEGRATION B BLU WHT 2 3 5485 INTEGRATION GROUND SHIELD 3 4 5485 NETWORK A WHT ORG 4 5 5485 NETWORK B ORG WHT 5 TES 6 85485 NETWORK GROUND SHIELD 6 CABLE J7 FOI
6. c E J D j B Y la A gt T116333a A B E Overall Overall Overall Mounting Dimensions Mounting Width Depth Height Width C x Height D Hole Size Weight Module in mm in mm in mm in mm in mm Ib kg EasyKey 14 0 355 6 6 6 167 6 13 5 342 9 12 0 x 12 75 304 8 x 323 9 0 3 7 6 22 2 10 1 Control Box 10 16 6 0 152 4 11 48 8 0 x 10 75 203 2 x 273 0 0 3 7 6 need data 258 0 291 6 Wall Panel 9 5 241 3 0 5 12 7 9 0 228 6 8 5 x adjustable from 5 0 8 0 0 5 12 7 need data bracket only 212 5 x 127 0 203 2 Air Supply 8 9 226 1 3 8 96 5 9 9 251 5 4 75 120 7 0 34 8 73 4 65 2 12 Control Flow Control 7 13 181 1 2 52 64 0 3 86 98 0 6 63 x 1 50 168 4 x 38 1 0 25 6 3 3 9 1 78 Module 32 3A1163A Dimensions and Mounting Hole Layouts EasyKey Control Box 868 i B 898 Y TI11891a A TI16332a Flow Control Module E F st d 3 TOR os 2 uA TI13659a TI14135a Air Supply Control if 111895 3A1163A 33 Dimensions and Mounting Hole Layouts 34 3A1163A Technic
7. 7 Vy punoJ6 oy se3 Fic 14 Grounding 3A1163A 28 Schematic Diagrams System Pneumatic Schematic PURGE AIR AIR INPUT 3A1163A Schematic Diagrams A COLOR COLO CHANGE VALVE CONTRO STACKS AIR EXHAUST MUFFLER sft Zm coton1 nap COLOR2 COLOR3 12VDC l 0 084 i COLORS COLORG 4 WAY SOLENOID mii Qo 7 5 EXE gt COLOR SOLVENT 7 gt COLORS P COLOR 10 r St COLOR 11 COLOR 12 i m gt CATALYST 1 2 mi 7 gt CATALYST 2 4 WAY SOLENOID 2 CATALYST 5 mi j CATALYST 4 S 7m H CATALYST SOLVENT si m 1 2 12VDC i Mj ost 5 4 WAY SOLENOID si 5 3 8
8. 0 88 in diameter It accepts a bulkhead strain relief fitting or conduit See FIG 10 3A1163A Electrical Connect Main Power 1 Provide power to the EasyKey Install a bulkhead strain relief or conduit bulkhead through the EasyKey port 4g See FIG 10 2 See 9 and the System Electrical Schematic on page 30 for the L1 N and ground wiring connec tions inside the EasyKey 3 Ground the EasyKey to a true earth ground See Grounding page 27 AAA 8888888888 888888 zi 5 D 9 op C Input Power Terminal Block 7113349 Fic 9 Main Power Connection 21 Electrical Fiber Optic Strain Relief Port AC Power Switch Audible Alarm 3 E Hie Main Power Access Port Ground Screw I S Power Graco Web Interface Fic 10 EasyKey Connections and AC Power Switch 12638 Discrete Cable Connector Ports 12657 Connect EasyKey to Fluid Station Control There are two 50 ft 15 2 m cables to route between the EasyKey and Fluid
9. 14 AirSSupplyz 17 Requirements 17 Air Connections 17 Fluid Supply 18 Requirements 18 Fluid Connections 18 Electrical i ERRARE 21 Requirements 21 Connect Main Power 21 Connect EasyKey to Fluid Station Control 22 Connect Color Change Module 24 Grounding 27 Check Resistance 27 Schematic Diagrams 29 System Pneumatic Schematic 29 System Electrical Schematic 30 Dimensions and Mounting Hole Layouts 32 Technical Data 35 Graco Standard Warranty 36 Graco Information 36 3A1163A Related Manuals Component Manuals in English Manual Description 3A1080 ProControl 1KS Operation 3A1164 ProControl 1KS Repair Parts 312782 Dispense Valve 312783 Color Change Valve Stacks 312787 Color Change Module Kit 312784 Gun Flush Box Kits 310745 Gun Air Shutoff Kit 312785 Network Communication Kits 312786 Dump Valve and Third Purge Valve Kits 308778 G3000 G3000HR G250 G250HR Flow Meter 313599 Coriolis Flow Meter 313212 Gun Flush Box Integration Kit 313290 Floor Stand Kit
10. amp E 2 _ 9983 0099 08 E 225 E 4 S I 0S Aiddng 21601 lnpolN 044002 10109 2 9 ejnpojv 10100 jeuondo 16329 Aejdsip Aoy se3 Fic 4 ProControl 1KS System Layout Drawing 15 3A1163A Wall Mounting 16 3A1163A Air Supply Requirements Compressed air supply pressure 75 100 psi 517 700 kPa 5 2 7 bar Air hoses use grounded hoses that are correctly sized for your system Trapped air can cause a pump or dispense valve to cycle unexpectedly which could result in serious injury from splashing or moving parts Use bleed type shutoff valves Air regulator and bleed type shutoff valve include in each air line to fluid supply equipment Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing Air line filter a 10 micron or better air filter is rec ommended to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids See Fic 5 Air Connections See the System Pneumatic Schematic on page 29 1 Tighten all ProControl system air and fluid line con nections as they may have loosened
11. 313542 Beacon Kit 313386 Basic Web Interface Advanced Web Interface 406800 15V825 Discrete I O Board Kit 3A1163A Related Manuals Equipment Approvals Equipment approvals appear on the following labels which are attached to the Fluid Station Control Box and 1 on page 4 for label locations EasyKey and Fluid Station Control Box Label ATEX Certificate is listed here N ProContrgl 1KS Intrinsically Safe IS System Install Electronic per IS Control Drawing No 289833 EasyKey Interface IS Associated Apparatus for use in non hazardous location with IS Connection to Smart 0074 APPROVED Fluid Plate IS Intrinsically safe Apparatus for use in Ex ia T3 1 Sed does D T3 Class Division 1 Group D C C 20 to 50 C Hazardous Locations Quos Read Instruction Manual MAX AIR WPR Warning Substitution of components 7 7 100 may impair intrinsic safety 52 PSI PART NO SERIES SERIAL MFG YR GRACO INC MPa bar PSI P O Box 1441 Mi lis MN MAX TEMP 50 C 122 F 55440 U S A Fluid Station Control Box Label ProControl FLUID PANEL PARTNO SERIES SERIAL MAX AIR WPR _7 7 100 gt or lass U safe equipment bar PSI lass Div 1 Group D RACO INC 08 install p 289833 80 Box 1441 Minneapolis MN 0359 52 8 A T3 eraco 55
12. 8 15T634 801 08 A 999 9 A N A B B A S Power NOTE This IS control drawing also applies to the psp Meter Terminal Block 24 1 ProControl 1KS See also 4 on page 15 Cannan 2 Signal Fluid Plate Board J3 Terminal Meter Terminal Block Meter Position A B Signal 3 6 24 Common 2 5 25 For P N 15T633 order Coriolis Meter Kit 15V806 For P N 15T634 order Coriolis Meter Kit 258151 IS Control Drawing 289833 Fic 3 Intrinsically Safe Installation 3A1163A 13 General Information General Information Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustra tions Fic 2 on page 10 shows the basic components of a ProControl 1KS system and FIG 4 on page 15 shows a basic system layout Contact your Graco distributor for an actual system design Be sure all accessories are adequately sized and pressure rated to meet system requirements There must be a shutoff valve between each fluid supply line and the ProMix system A 100 mesh minimum fluid filter must be installed on component A fluid supply line To protect the EasyKey screens from paints and sol vents clear plastic protective shields are available in packs of 10 Part No 197902 Clean the screens with a dry cloth if necessary Wall Mounting 1 14 See Dimensions and Mounting Hole Layouts page 32 Ensure that the wall and mounting hardware are strong enough to support t
13. AIR FILTER i 5 WALL MOUNT ONLY 5 lt 12VDC a 5 PURGEB Mj ee uns 7 9 0088 lt 14 i 4 WAY SOLENOID STET lt it gt Colon 15 z 2 gt COLOR 16 COLOR 17 8 81 2 gt HIZ AIR INPUT ET COLOR 20 amp PURGE C 804 COLORI N VALVE 0082 i 4 WAY SOLENOID 1 OPTIONAL s 4 5690 24 25 mi gt COLOR 26 AIR EXHAUST MUFFLER 0 0827 COLOR 28 is mb j gt COLOR 29 12 gt COLOR 30 rx DUMP A i VALVE 3 WAY SOLENOID I OPTIONAL mi i T i mi t 12VDC gt St ZA 3 WAY SOLENOID opr 9 OPTIONAL 1 Al 8 y 36 SERIES SOLENOID VALVES 12VDC 6681 DY 7 S VAE 3 WAY SOLENOID 4 XI OPTIONAL i i PA 6 12VDC 682 N S valve 3 WAY SOLENOID OPTIONAL i 29 Schematic Diagrams System Electrical Schematic NOTE The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system Some compo nents shown are not included with all systems Non Hazardous Area
14. FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or
15. Fluid For Air Z Station Flow Switch Controls 11895 Air Filters FiG 5 Air Supply Control 17 Fluid Supply Fluid Supply Requirements Do not exceed the pressure rating of the lowest rated component See the identification label FiG 1 on page 4 To reduce the risk of injury including fluid injection you must install a shutoff valve between each fluid supply line and the fluid manifold assembly Use the valves to shut off fluid during maintenance and service ProControl models are available to operate air spray or air assisted systems with a capacity of up to 3800 cc min Fluid supply pressure tanks feed pumps or circulat ing systems can be used e Materials can be transferred from their original con tainers or from a central paint recirculating line Foran airless system the user must supply a gun trigger signal to the ProControl 1KS e See manual 313599 for Coriolis meter installation and operation instructions NOTE The fluid supply must be free of pressure spikes which are commonly caused by pump stroke change over If necessary install pressure regulators or a surge tank on the ProControl fluid inlets to reduce pulsation Contact your Graco distributor for additional information 18 Fluid Connections 1 Connect the solvent supply lines a Connect the solvent supply line to the 1 4 npt f solvent purge valve inl
16. Fluid outlet size static 1 4 npt f External Power Supply Requirements 85 250 Vac 50 60 Hz 2 amps maximum draw 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature 41 122 F 5 50 C Environmental Conditions Rating indoor use pollution degree 2 installation category Noise Level Sound pressure below 70 dBA Sound power below 85 dBA Wetted 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE Dependent on programmed K factor and application The maximum allowable flow meter pulse frequency is 425 Hz pulses sec For more detailed information on viscosities flow rates or mixing ratios consult your Graco dis tributor See individual component manuals for additional technical data 3A1163A 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty a
17. Location Location Location Requirements Do not substitute or modify system components as this may impair intrinsic safety For installation mainte nance or operation instructions read instruction manu als Do not install equipment approved only for non hazardous location in a hazardous area See the identification label FiG 1 on the EasyKey or fluid sta tion for the intrinsic safety rating for your model e Mount EasyKey and Fluid Station within 50 ft 15 2 m of each other using 15U533 cable NOTE An optional 15V213 100 ft 30 5 m cable is also available EasyKey Install in the non hazardous area at a convenient location for the operator to view and operate Fluid Station Install according to requirements for Intrinsically Safe Installation FIG 3 and at a conve nient location to connect to paint and solvent sup plies NOTE For an Intrinsically Safe Installation the Fluid Station may be located inside or outside the hazardous location Install according to appropriate electrical codes 12 Intrinsically Safe Installation Requirements See FIG 3 on page 13 1 The non intrinsically safe terminals power rail must not be connected to any device which uses or gen erates more than 250 Vrms or dc unless it has been determined that the voltage has been adequately isolated 2 The installation must meet the requirements of the National Electric Code Cana
18. Option 4000 psi 27 58 MPa 275 8 bar Coriolis Meter 2300 psi 15 86 MPa 158 6 bar Color Change 300 psi 2 07 MPa 20 6 bar Flow GControl Option ku pne wes edpibi e 190 psi 1 31 MPa 13 1 bar T m 2 o 5 e 29000 ueber an fer 75 3800 cc min 0 02 1 0 gal min G3000HHB ested aunt avente u tnd bate 38 1900 cc min 0 01 0 50 gal min Coriolis Meter edem i Re tss 20 3800 cc min 0 005 1 00 gal min 53000 Solvent Meter accessory 38 1900 cc min 0 01 0 50 gal min Standard Features Accessories Feature Accessory EasyKey with LCD 15V536 Solvent Flow Switch Kit RS 485 Network Cable 50 ft 15 25 m 15V213 Power Cable 100 ft 30 5 m Fiber Optic and Power Cables 50 ft 15 25 m 15G710 Fiber Optic Cable 100 ft 30 5 m Fluid Station Control Box 15G614 Flow Control Extension Cable 40 ft 12 2 m Discrete I O Board 151034 Strobe Light Alarm Indicator Kit A Side Dump Valve if color valve s selected 15V331 Gateway Ethernet Communication Kit Flow Control with 15 ft 4 57 m Cable if selected 15V963 Gatew
19. Pots Connect a ground wire and clamp from a true earth ground to the pumps or pots See pump or pressure pot manual Air and Fluid Hoses Use grounded hoses only Spray Gun Follow the grounding instructions in your gun manual Fluid Supply Container Follow local code Object Being Sprayed Follow local code All Solvent Pails Used When Purging Follow local code Use only conductive metal pails con tainers placed on a grounded surface Do not place the pail container on a nonconductive surface such as paper or cardboard which interrupts the grounding con tinuity Check Resistance To ensure proper grounding resistance between Pro Mix components and true earth ground must be less than 1 ohm Read Warnings page 6 Have a qualified electrician check resistance between each ProControl component and true earth ground If resistance is greater than 1 ohm a different ground site may be required Do not operate the system until the problem is corrected 27 Electrical 5 16331 10 e90 4 0 punoiS yeg V 22 uo ALON 995 646 99 0 Vy 046 xog V 6 xog
20. STD 5 0 NOT USED a 14523 JB 3 RED Gron 2 COLOR 2 ERAK Te 2 Y BOARD 2 MANIFOLD i 0954 E DUMP A 1821 ME a 022 4 BLACK 218 19 1823 ns 3RD maro NOTUSED PURGEB 8 apis m 9 5 J14 1 E PURGE 5 8 6 2 NOT USED SE 1 3 14 110 CLR29 6 BLACK 4 5 7 RED NOT USED i 01830 4 BLACK RED NOTUSED 2 BLACK DOSEA AFS 1 BLK _ 1 AFS 1 WHT 2 1 SIG AFS 2 RED 3 2 1 08 eI AIRFLOW SWITCH T AFS 2 GRN 4 rosomxcrs 3 96 PRESS SWITCH 1 ORG 5 INTERFACE 4 E AIRFLOWSWITCH2 PRESS SWITCH 1 BLU 6 MODULE 5 6 PRESS SWITCH 2 WHT BLK 7 6 com SOLVENT FLOW SWITCH i PRESS SWITCH 42 RED BLK 8 4 2 EE SOLENOID 1 12 GRN BLK 9 oJ GFB 1 PRESSURE SWITCH var SOLENOID 1 COM ORG BLK 10 9 7 56 ii SOLENOID 2 12 BLU BLK 111 J6 10 L GFB 2 PRESSURE SWITCH t SOLENOID 2 COM RED WHT 112 31 Dimensions and Mounting Hole Layouts Dimensions and Mounting Hole Layouts Wall Panel mounting bracket only
21. e 53000 is a gear meter used for solvents in flow ranges of 38 1900 cc min 0 01 0 50 gal min pressures up to 3000 psi 21 MPa 210 bar and viscosities of 20 50 centi poise The K factor is approximately 0 021 cc pulse e Coriolis is a specialty meter capable of a wide range of flow rates and viscosities This meter is available with 1 8 in or 3 8 in diameter fluid passages For detailed information on the Coriolis meter see manual 313599 The K factor is user settable at lower flow rates use a lower K factor 1 8 in fluid passages set K factor to 020 or 061 gt 3 8 in fluid passages set K factor to 061 or 0 119 Color Change Valves ACV and Color Change Module CCM An optional component It is available as a color change valve stack for either low or high pressure with up to 30 color change valves Each stack includes one additional valve for solvent to clean the fluid line between color changes Dual Fiber Optic Used to communicate between the EasyKey and Fluid Station Control Box Cable FO Fluid Station Used to provide power to the Fluid Station Control Box Control Box Power Supply Cable PS Flow Control Includes an air operated fluid pressure regulator fluid pressure sensor voltage to air Regulator pressure transducer and circuit board The function of this unit is to receive the flow ana Assembly FC log signal and drive manage the desired flow rate 3A1163A 11
22. hazardous location with IS Connection to Smart Fluid Plate IS Apparatus for use in Class 1 Division 1 Group D T3 C Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PARTNO SERIES MFG YR SERIAL h GRACO INC P O Box 1441 7 Minneapolis MN GRACO 55440 U S A 1 Identification Label ProControl 1KS Systems Label Location on EasyKey 15975 Part Number 3A1163A System Configuration and Part Numbers Hazardous Location Approval Models using 33000 G3000HR or intrinsically safe Coriolis meter for both A and B meters are approved for installation in a Hazardous Location Class Div Group D T3 or Zone I Group IIA T3 Maximum Working Pressure Maximum working pressure rating is dependent on the fluid component options selected The pressure rating is based on the rating of the lowest rated fluid component Refer to the component pressure ratings below Example Model 262383 85 a maximum working pressure of 190 psi 1 31 MPa 13 1 bar Check the identification label on the EasyKey or fluid station for the system maximum working pressure See Fic 1 ProControl Fluid Components Maximum Working Pressure Base System no meter no color catalyst change option and no flow control 4000 psi 27 58 MPa 275 8 bar G3000 Meter
23. optional cable lengths 7115961 Fic 2 ProControl 1KS System shown with 33000 Meter Color Change and Flow Control Table 1 Component Descriptions Component Description EasyKey EK Used to set up display operate and monitor the system The EasyKey accepts 85 250 VAC 50 60 Hz line power and converts that power to acceptable low voltage and optical signals used by other system components Fluid Station Includes air control solenoids Its control board manages all fluid functions Control Box ST 10 3A1163A Component Identification and Definition Table 1 Component Descriptions Component Description Fluid Manifold FM Includes wall mounting bracket and mountings for the fluid meter and the following valves Pneumatically Operated Dose Valve for component Purge Valves for solvent and air purge Flow Meters MA MS Four optional flow meters are available from Graco e 03000 is a general purpose gear meter typically used in flow ranges of 75 3800 cc min 0 02 1 0 gal min pressures up to 4000 psi 28 MPa 276 bar and viscosi ties of 20 3000 centipoise The K factor is approximately 0 119 cc pulse e 03000 is a high resolution version of the G3000 meter It is typically used in flow ranges of 38 1900 cc min 0 01 0 5 gal min pressures up to 4000 psi 28 MPa 276 bar and viscosities of 20 3000 centipoise The K factor is approximately 0 061 cc pulse
24. 440 U S A ATEX Certificate is listed here EasyKey Label ProControl 1KS POWER REQUIREMENTS PART NO SERIES VOLTS 85 250 277869 AMPS 2 AMPS MAX Intrinsically safe connections GRACO INC 6 9 for Class Div 1 Group D 50 60 Hz P O Box 1441 10 C to 50 C Minneapolis APPROVED Install per 289833 6 Raco 55440 U S A Ex ia GRAOO Um 250 V FMOBATEX0072 0359 ATEX Certificate is listed here System Configuration and Part Numbers System Configuration and Part Numbers Models location of the identification labels The part number for your equipment is printed on the equipment identification labels See Fic 1 for Meter Flow Control Part No Series Description None G3000 Coriolis No Yes 262380 A ProControl 1KS v v 262381 A ProControl 1KS v v 262382 A ProControl 1KS v v 262383 A ProControl 1KS v v ProControl 1KS Electronic Proportioner Label Location on Fluid Station lt c US Control Box prom uu Ex ia equipment for Class Div 1 Group D T3 C Ta 20 to 50 C 0359 MAX AIR WPR Maximum Fluid i MP b PSI irs 2 E MAX FLUID WPR 1 31 13 1 190 MPa bar PSI MAX TEMP 50 C 122 F Intrinsically Safe IS System Install per IS Control Drawing No 289833 EasyKey Interface IS Associated Apparatus for use in non
25. Installation GRACO ProControl 1KS ir Automatic system for fluid management of single component coatings Includes flow control flushing and color change For professional use only Approved for use in explosive atmospheres except the EasyKey See pages 4 5 for model information including maxi Important Safety Instructions mum working pressure Equipment approval labels are Read all warnings and instructions in this on page 3 Some components shown are not included manual Save these instructions with all systems 116328 120 PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Equipment Approvals 3 System Configuration and Part Numbers 4 Models arus s y MO ES 4 WarningS 6 Important Two Component Material Information 9 Isocyanate Conditions 9 Material Self ignition 9 Keep Components A and B Separate 9 Moisture Sensitivity of Isocyanates 9 Changing Materials 9 Component Identification and Definition 10 Location XI iA 12 Location Requirements 12 Intrinsically Safe Installation Requirements 12 Optional Cables 12 General Information 14 Wall Mounting
26. N BLK 8 FOOUT BLU r RJ45 3 lt 9245 BULKHEAD 25 200 OPTIONS e P ES WEB SERVER MODULE 30 3A1163A System Electrical Schematic Schematic Diagrams NOTE The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system Some compo nents shown are not included with all systems Hazardous Area 3A1163A
27. O will begin to gel increasing in vis cosity If used this partially cured ISO will reduce perfor mance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Use moisture proof hoses specifically designed for ISO such as those supplied with your system Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility Most materials use ISO on the A side but some use ISO on the B side Component Identification and Definition Component Identification and Definition See Table 1 and FIG 2 for the system components EY Air Control Module Regulator FC see VIP Air Fluid Fic 8 Seethe ProControl 1KS N A gt Repair Parts manual for eM ua
28. Station Control the Fluid Station Power Cable and the Fiber Optic Cable 1 Connect the appropriate Fluid Station Power Cable end to the EasyKey connector See FIG 10 2 Connect the other cable end to the Fluid Station Control connector 1 1 J10 See FiG 11 3 The Fiber Optic Cable is shipped from the factory attached to the EasyKey connector 610 FiG 10 NOTE If you need to detach the Fiber Optic Cable from the EasyKey note how the cable is routed inside the enclosure Ensure that the door can swing open and close without catching or pulling wires 4 Route the opposite Fiber Optic Cable end through the Fluid Station strain relief connector Ge Do not route the cable with tight bends or kinks 22 NOTE The fiber optic cable has a minimum bend radius of 1 6 in 40 mm 5 Connect the blue and black cable connectors to the matching connectors on the fluid station circuit board See 11 Insert the cable connectors until they bottom out approximately 6 mm then tighten the threaded connector To avoid cracking the circuit board do not over tighten or cause excessive stress on the circuit board con nector 6 Tighten the strain relief connector 610 3A1163A Electrical J4 Fiber Optic Output blue 6 Fiber Optic Input black J10 a Power Input J11 Color Change Module J7 Not Used
29. US AND CANADA CLASS I ZONE GROUP IIA T3 ATEX ONLY TAUB 20 C TO 50 C ProMix 2KS Smart Fluid Plate 10 IS Power and 50 I S Power Cable Wall Panel or RoboMix Panel Communication Flow Control ProMix 2KS 8 10 15 25 Cable 40 Regulator opti extension option EasyKey Interface Safety 100 options FMO8ATEX0073 INTRINSIC mension with or without Barrier SAFE APPARATUS 3 CAN Color display Change Interface 6 10 15 25 Cable Assemblies 100 opti lote dol cce 549 FMO8ATEX0072 50 100 options Catalyst ASSOCIATED APPARATUS 50 Fiber Optic Change Communication Module 1 250 VAC Maximum Cable 100 option Flow Flow FMO8ATEX0073 Supply Voltage Meter Meter Module 2 FMO8ATEX0073 50 CAN Booth Rs P ME Booth Control NOTE See Intrinsically Safe Installation 25 100 options Module ptions FMO8ATEX0073 Requirements on page 12 WARNING Substitution of components they may impair intrinsic safety For installation Cable maintenance or operation instructions see instruction manual Coriolis Meter Options DMT 00 ATEX E 074 X No exceptions ADVERTISSEMENT La substitution de Size Graco P N Y composants peut compromettre la securite 1 8 15T633 80A 04 A SVW 9 A N A B B A S intrinseque 3
30. al Data Technical Data Maximum fluid working pressure Base system 4000 psi 27 58 MPa 275 8 bar Low pressure color change 300 psi 2 07 MPa 20 6 bar Coriolis meter 2300 psi 15 86 MPa 158 6 bar Flow control 190 psi 1 31 MPa 13 1 bar Maximum working air 100 psi 0 7 MPa 7 bar AIPSUDDIY Re RU e DUE 75 100 psi 0 5 0 7 MPa 5 2 7 bar Air filler inlet size 3 8 npt f Air filtration for air logic and purge air micron minimum filtration required clean and dry air Air filtration for atomizing air user supplied 30 micron minimum filtration required clean and dry air Fluids handled one component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range 20 5000 cps Fluid filtration user supplied 100 mesh minimum Fluid flow rate range G3000 G250 Meter 75 3800 cc min 0 02 1 00 gal min G3000HR G250HR Meter 38 1900 cc min 0 01 0 50 gal min Coriolis Meter 20 3800 cc min 0 005 1 00 gal min 53000 Solvent Meter accessory 38 1900 cc min 0 01 0 50 gal min Fluid inlet sizes Flow 1 4 npt f Dose Valve Color Valve Adapters 1 4 npt f
31. ange board s as 312787 shown in Table 2 and 12 depending on the number of color change boards and color change modules being Connect a 5 pin electrical cable from the labeled con used in your system nection port Ge J11 on the fluid station control For wiring between the color change board and the sole board to the color change board See FIG 12 noids see the color change module electrical sche matic FIG 13 If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board Table 2 Color Change Board Switch Settings Two Color Change Boards Color Change Board 1 Color Change Board 2 53 56 55 54 53 56 55 54 Termination Catalyst Color Termination Catalyst Color Resistor Board ID On Off On Off Resistor Board ID On Off On Off Effect on System OFF ON OFF ON ON OFF NOT USED 0 catalyst valves 30 color valves One Color Change Board ON ON OFF ON NOT USED 0 catalyst valves 12 color valves 24 3A1163A Electrical lt U22 85 e EIL 7a BR 2 029 04 E Te zu LE et 3 gg SB i isa ut NB ith je mz 117 48 5 2 B ji zs Switch 83 86
32. ay DeviceNet Communication Kit Basic Web Interface 15V964 Gateway Profibus Communication Kit 15V337 Advanced Web Interface SA1163A Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help FIRE AND EXPLOSION HAZARD prevent fire and explosion EUM Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail f there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the probl
33. dian Electrical Code Part NFPA 70 Article 504 Resp Article 505 and ANSI ISA 12 06 01 3 Multiple earthing of components is allowed only if high integrity equipotential system is realized between the points of bonding 4 Do not operate system with safety barrier cover removed 5 For ATEX install per EN 60079 14 and applicable local and national codes 6 Install Coriolis flow meters as explosion proof USA Canada flameproof Ex d ATEX with passive intrin sically safe connections per the manufacturer s installation instructions and applicable codes 7 Terminals 24 and 25 of optional Endress Hauser Coriolis flow meters installed using intrinsically safe wiring methods For the United States and Canada install all other wiring for Coriolis flow meters using explosion proof wiring methods for Division For ATEX installations install all other wiring for Coriolis flow meters using Flameproof Ex d wiring methods for Zone 1 Observe manufacturer s instructions for installation and use 8 For ATEX installations interconnecting cabling specified is Type A cable in accordance with EN 60079 14 Optional Cables Optional CAN cables and fiber optic cables are available from Graco See the ProControl 1KS Repair Parts man ual for available part numbers and lengths 3A1163A Location FMO8ATEX0074 SYSTEM ASSEMBLY CERTIFICATE NON HAZARDOUS HAZARDOUS CLASSIFIED LOCATION LOCATION ONLY CLASS DIV I GROUP D
34. during ship ment 2 Install a bleed type air shutoff valve into the control air filter inlet See FIG 5 Use separate air supply lines for the following two connections to avoid contaminating the purge air line with fluid if the air purge valve and a check valve failed 3 Connect a clean air supply line to the shutoff valve This air line supplies air to operate the gun sole noids and dispense valves NOTE See Technical Data on page 35 for additional air supply consumption information 3A1163A Air Supply 4 Install a bleed type shutoff valve into the air purge valve inlet line 5 See 6 Use the air purge valve tubing AT sup plied to connect the air purge valve APV inlet to a clean dry air supply install filters dryers as needed The ProControl potlife timer will not function properly when used with multiple guns operating simultane ously To avoid having mixed material set in the equip ment carefully monitor potlife by some other means If using a Graco electrostatic PRO Gun a shutoff valve must be installed in the gun air line to shutoff the atomizing and turbine air to the gun Contact your Graco distributor for information on air shutoff valves for electrostatic applications A Install a bleed type air shutoff valve here Main Air Inlet o For Air A Purge Valve OF ba For
35. em Keep a working fire extinguisher in the work area This equipment must be grounded Improper grounding setup or usage of the system can cause f ELECTRIC SHOCK HAZARD electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements e Only models with 93000 3250 G3000HR G250HR or intrinsically safe Coriolis meter are approved for installation in a Hazardous Location Class Div Group D or Zone Group Do not install equipment approved only for a non hazardous location a hazardous area See the ID label for the intrinsic safety rating of your model Do not substitute or modify system components as this may impair intrinsic safety gt 6 3A1163A Warnings SKIN INJECTION HAZARD N High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatm
36. em must be grounded Read Warnings page 6 For intrinsic safety ground wires for the EasyKey Fluid Station and Gun Flush Box must all be connected to the same true earth ground See 14 page 28 Ground the ProControl system as instructed here and in the individual component manuals A ground wire and clamp part no 223547 is available from Graco NOTE To prevent electrical noise interference from high voltage equipment do not connect the robot ground to the same ground point used by these ProControl com ponents NOTE Different ground points unequal potential may cause current to flow through component cables caus ing incorrect signals EasyKey Connect a ground wire from the EasyKey ground screw to a true earth ground 14 Gun Flush Box Manual or Semi automatic mode only Connect a ground wire from the Gun Flush Box ground lug to a true earth ground FIG 14 Wall Mount Fluid Station Connect a ground wire from the Wall Mount Fluid Sta tion ground screw to a true earth ground FIG 14 Color Change Module Connect a ground wire from the Color Change Module ground screw to a true earth ground A ground wire and clamp part no 223547 is available from Graco FIG 14 Flow Meters Connect the meter cables as shown in the System Electrical Schematic Hazardous Area on page 31 Failure to properly connect the shield may cause incor rect signals 3A1163A Electrical Feed Pumps or Pressure
37. ent Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying yoY Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use
38. equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 3A1163A 7 Warnings TOXIC FLUID OR FUMES HAZARD Qu Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 8 3A1163A Important Two Component Material Information Important Two Component Material Information Isocyanate Conditions wale Spraying or dispensing materials co
39. et See FIG 6 b Multiple color system also connect a solvent supply line to the color change stack Q top valve 4 or 5 See FIG 7 2 Connect the component supply line s gt Single color system connect component supply line to the component A flow meter inlet Multiple color system connect supply lines to the color change valve stack S inlets See FIG 7 The color number is marked on the valve air supply line NOTE Paint Recirculating System Only The color change valves have two fluid ports for each individual valve If you are recirculating paint plumb the valves in one port and out the other Another option is to use a tee fitting to recir culate NOTE Verify that all unused fluid ports on the color change valve stack are plugged before operation An open port will leak fluid NOTE The fluid meter inlet has a fluid check valve to prevent backflow from fluid supply pressure fluctuations Backflow can cause ratio inaccuracies 3 Connect the gun fluid supply line between the fluid regulator or fluid manifold outlets and the gun fluid inlet 3A1163A Fluid Supply FIH 2 2 4 P i a MI _ ww ae oie Q 5 mom AT 77 2 Bt 4 QO ss gt FOH dd 15977 6 Fluid Manifold Connect solvent valve
40. he weight of the equip ment fluid hoses and stress caused during opera tion Using the equipment as a template mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi ble for maintenance Drill mounting holes in the wall Install anchors as needed Bolt equipment securely 3A1163A Wall Mounting 4 pue pinid l n id ee My geo n NGN MET N pue efung 950 10 sour 4 HO UO AN 26 9 IN 031005 va yjoog DEUS mO A ddng pin Prod es NE SInpolN 10151065 ba a i L 4 ueri E B x 2 9 53 OL 92 senen 5849 2000 reuondo jene n y gt 4 me xog id B E weiss pini 5 Bg E lt tos ERU 1 meu i E gt heh A a mi L 4 1
41. ntaining isocya nates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and mate rial MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS Keep Components A and B Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or dam age equipment To prevent cross contamination of the equipment s wetted parts never interchange component A isocyanate and component B resin parts 3A1163A Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the IS
42. pplies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with Structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
43. relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 3A1163 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2010 Graco Inc is registered to ISO 9001 WWW graco com
44. zm Positions zm pit NN rer WM ul ON ON 1 8 48 a r fa 56 OFF TI13661a 55 e 15 FUSE 125A Ts LAST BRp 911 7 95 ait 7 53 J11 Fic 12 Color Change Board Switches 53 56 3A1163A 25 Electrical WIRING DIAGRAM 12VDC COM COLOR8 21 1 COLOR 9 22 412VDC COM COLOR 7 20 J8 19 AE COLOR 10 23 12VDC COM 1104 12VDC COM COLOR5 18 COLOR 12 25 12 COM COLOR 4 17 J15 J16 CATALYST 4 26 12VDC COM COLOR 3 16 en CATALYST 3 27 12VDC COM N A COLOR 2 15 CATALYST 2 28 12 COM COLOR 1 14 J14 J10 aoe CATALYST 1 29 12VDC COM COLOR FLUSH 13 CATALYST FLUSH 30 IT IT IT Fic 13 Color Change Module Electrical Schematic 26 3A1163A Grounding Your syst
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