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Ferris Industries Lawn Mower 5900500 User's Manual

Contents

1. Raise the roll bar as soon as clearance LOW permits OVERHANGING OBSTACLES Do NOT jump off if mower tips HAZARD Read and follow all operating instructions and warnings in the operator s manual o Check for overhead clearances before driving under any objects Do NOT allow roll bar to contact low overhanging obstacles such as tree 5100683 ROLL OVER PROTECTIVE STRUCTURE branches and guide wires 318461 To maintain operator protection and roll bar certification Replace a damaged roll bar do NOT attempt to repair or modify Any alteration of the roll bar must be approved by the manufacturer DO NOT exceed the machine weight rating of the roll bar 3 18427 Decal is located under the ROPS on the frame of the unit 12 www ferrisindustries com Safety Alert Symbol and Signal Words The alert symbol A is used to identity safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows DANGER This indicates a hazard which if not avoided will result in serious injury or death A WARNING This indicates a hazard which if not avoided could result in serial injury or death
2. A CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury Operator Safety Safety Icons NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged Callout Description Alert Read the Manual Thrown Objects Pinch Point Fire Hazard Amputation Hand in Blade Amputation Foot in Blade Dropoffs Maximum Slope Angle for Safe Operation Overhead Obstacles Rollover Hazard Tipover Keep ROPS in the raised position Keep Children Away oz S F A e 7 I o nm O O0 u gt Slippery Slopes 13 Operator Safety Safety Interlock System This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR Parking brake is not engaged OR Motion control handles are not in the NEUTRAL position Test 2 Engine SHOULD crank if PTO switch is NOT engaged AND e Parking brake is engaged AND Motion control handles are locked in the NEUTRAL position Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR e Operator
3. Fig ure 15 Engine Oil Fill Dipstick Engine Oil Fill Oil Filter Oil Drain Cap 3TNM68 Models Oil Drain Cap 3TNM72 Models 29 Regular Maintenance Check Hydraulic Oil Level 1 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris 2 Unscrew the reservoir cap B Figure 16 3 Look down the filler neck of the hydraulic oil reservoir A Figure 16 and observe the oil level When cold the oil level should be approximately 4 10 cm below top of the filler neck 4 If necessary add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils 5 Reinstall the reservoir cap Change Hydraulic Oil Filter Change Interval Every 250 Hours Filter Part Number 1719168 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil Ferris recommends this be a dealer only service item 1 Locate the transmission oil filter A Figure 17 The transmission oil filter is located underneath the engine deck by the left rear tire of the machine 2 Lubricate the new filter gasket with a few drops of transmission oil Fill the filter half full of oil 3 Clean the area around the filter base and remove the filter Do NOT drain the hydraulic system oil 4 Thread the new filter onto the filter base
4. 13 Troubleshooting Common Cutting Problems 40 Satety Icons titten 13 Seat AdjuStMENt cooooccccccocccoocncooncnonnnonnnonanancnnnnanon 41 Safety Interlock System 14 Ground Speed Control Lever Adjustment 41 Features amp Controls 15 Speed Balancing Adjustment nn a Control FUNCHIONS ccoocoonconcocnncncocnnoonconononconaninonos 15 dd a a tees tavanditnaeee 42 eturn to Neutral Adjustment 42 aca O E une a 43 Checks Before Starting 17 Suspension Adjustment een 44 Priming The Fuel System oocococinicciononconocoonnnnonos 18 Mowing Height Adjustment ee 45 Starting the Engine u 19 Foot Pedal Adjustment een 45 Stopping the Riden ncnnssitunirnnii anion oan 19 Deck Lift Rod Timing Adjustment 46 Pushing the Rider by Hand 19 Deck Leveling Adjustment u u n0uu00unennaen anna 47 Zero Turn Driving Practice 20 Deck Lift Spring ccceeeeeeeeseeeeeeeeeeeseceeeeeeeeeees 48 MOWING Aserrar ida 22 Hydraulic Pump Drive Belt Replacement 49 Mowing Recommendations 22 PTO Clutch Belt Replacment ee 51 Mowing Meiod Susini 23 Mower Belt Replacement nee 52 Attaching a We sacarte 24 Deck Shut Down Module 53 Raise amp Lower the Roll Bar aan 25 Battery Service u eenieesssensenennesnnnnennneennnnnnen nn 54 LOE Te een 26 Specifications N uursresssnnanannunnnnennnnnnnnnnnnnnn 56 Startin
5. NOTE Diesel fuel if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction To avoid this condition add a diesel fuel stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage Starting After Long Term Storage Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh fuel See engine manual for recommendations See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area al Diesel Fuel Recommendations Fuel companies provide fuel tailored to meet the existing weather conditions These fuels change at the start of the aan season according to regional weather trends Winter fuels are tailored to give ease of starting for cold weath
6. Figure 60 Mower PTO Belt Routing A Spindle Pulley B PTO Drive Belt C Spring loaded Idler Pulley D Stationary Idler Pulley 52 www ferrisindustries com Check the Mower Belt Tensioner Spring Length 1 Park the machine on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Lower the mower deck to its lowest cutting position 3 Measure the coil length of the mower belt tensioner spring A Figure 61 The measurement should equal the measurement as indicated in the chart If the measurement does not equal the measurement as indicated in the chart adjust the mower belt idler spring length E Adjusting the Mower Belt Idler Spring Length 1 Loosen the jam nut C on the anchor eyebolt B 2 Turn the adjustment nut D until the measurement as indicated in the chart is achieved 3 Retighten the jam nut Mower Belt Idler Spring Length inch cm 52 Mower Deck 6 3 8 16 2 61 Mower Deck 6 3 4 17 1 Deck Shut Down Module This unit is equipped with a deck shut down module that will automatically shut down the mower deck if the engine looses oil pressure or begins to overheat What to do if the deck shuts down during operation Immediately check your dash panel to see if the oil pressure indicator lamp A Figure 62 is lit or the water temperature gauge B is reading a high tempe
7. 52 Models 61 Models Figure 50 Hanger Chain Adjustment A Adjustment Points Q AA Figure 51 Checking the Blade Height Adjustment 47 Troubleshooting Adjustment amp Repair Fine Adjustment Procedure 52 Models 61 Models S N 2016564122 amp Above 1 Loosen the jam nut A Figure 52 and turn the fine adjustment bolt B to adjust the deck height until the front measurement equals 4 10 2 cm and the back measurement equals 4 10 2 cm Turn the bolt CLOCKWISE to raise the deck Turn the bolt COUNTER CLOCKWISE to lower the deck 2 Position the outside mower blades so that they face front to back 3 Re measure from the front tip of the blade from the cutting edge to the ground Measure from the rear tip of the blade from the cutting edge to the ground Repeat the process for the other side of the machine 4 Once the front measurement equals 4 10 2 cm and the back measurement equals 4 10 2 cm re tighten the jam nut Deck Lift Spring The deck lift springs A Figure 53 are factory set to provide optimal lifting performance Although it is fastened with a multi position anchor this is NOT AN ADJUSTMENT POINT DO NOT attempt to adjust the spring length or lifting performance will be compromised 48 Figure 52 Fine Adjustment of the Deck Cutting Height A
8. Change original engine oil after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions Tire Pressure psi bar Front 25 1 72 Rear 18 1 24 Figure 12 Checking Tire Pressure 27 Regular Maintenance Checking Adding Fuel To add fuel 1 Remove the fuel cap A Figure 13 2 Fill the tank to the bottom of the fill tube This will leave room in the tank for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap 4 Repeat same process for opposite tank Fuel Filter This unit is equipped with two fuel filters One is a water separator A Figure 14 and the other is a fuel filter C Both filters are located in the engine compartment on the right side of the engine The water separator should be drained every 25 hours or whenever water is visible in the bowl Replace both fuel filters every 500 hours of operation or as required Figure 13 Fill Fuel Tank A Fuel Cap fuel or mix with diesel fuel Kerosene will damage the engine Consult the engine manufacturer s manual for specific fuel recommendations O Do not use Kerosene in place of diesel A WARNING Diesel fuel is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do
9. Use jack stands to support components when required Carefully release pressure from components with stored energy Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment dam
10. Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death Operator Safety Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Operator Safety Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 4 in tex
11. S N 2015276814 amp Below A PTO Clutch 20 amp fuse B Fuel Solenoid 20 amp fuse C Alternator 20 amp fuse D Main 40 amp fuse S N 2015276815 amp Above A Key Switch 20 amp fuse B Charge Circuit 20 amp fuse C PTO Clutch 20 amp fuse D Auxiliary 20 amp fuse Gearbox Maintenance Check Gearbox Oil Level 1 Remove fill plug A Figure 36 on gearbox 2 Once plug is removed oil should seep out of fill plug hole If no oil drains out fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug Changing Gearbox Oil NOTE The gearbox lubricant should be changed after the first 100 hrs or 30 days of operation then after 500 hours or 12 months 1 Remove the mower deck drive belt see MOWER DRIVE BELT REMOVAL amp REPLACEMENT for instructions 2 Rotate the mower deck drive pulley on the gearbox so the drain plug is aligned with the opening between the pulley spokes 3 Place a container under the gearbox drain hole and remove the drain plug B 4 Replace drain plug and fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug 5 Using a parts solvent thoroughly clean any excess oil from the pulley faces and groove 6 Reinstall the mower deck drive belt see MOWER DRIVE BELT REMOVAL amp REPLACEMENT for instructions Regular Maintenance Figure 35 Fuse Location Figure 36 Gearbox Oil
12. 0 64 cm increments 1 Depress the deck lift foot pedal B until it locks into the 5 12 7 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C towards the right to release the lock 4 Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin Foot Pedal Adjustment The deck lift foot pedal can be adjusted to accommodate the operator s height for optimal comfort To adjust pedal position 1 Remove the foot pedal A Figure 45 from the pedal mount tab B 2 Remove the pedal mount hardware C and rotate the tab 180 degrees 3 Reinstall the pedal mount hardware and tighten securely 4 Reinstall the foot pedal on the pedal mount tab in the proper orientation as shown in Figure 45 Troubleshooting Adjustment amp Repair Figure 44 Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever OPTIONAL POSITION Figure 45 Foot Pedal Adjustment A Deck Lift Foot Pedal B Pedal Mount Tab C Pedal Mount Hardware D Optional Position 45 Troubleshooting Adjustment amp Repair Deck Lift Rod Timing Adjustment 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1 24 bar front tires to 25 psi
13. 1 72 bar 2 To check the inner lift rod timing measure and record the distance between the inner lift pivots and the inner rod pivots Repeat for other side of unit See Figure 46 3 To check the outer lift rod timing measure and record the distance between the outer lift pivots and the outer rod pivots Repeat for other side of unit See Figure 46 4 If the measurements for the inner rods are equal and the measurements for the outer rods are equal no further adjustment is required If the measurements are NOT equal greater than 1 8 3 17 mm difference adjustment is required continue with Step 5 5 Refer to Figure 47 Lock the deck lift pedal in the 5 12 7 cm position Remove the cutting height adjustment pin and lower the mower deck 6 To ensure that the deck is in the lowest position push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3 7 6 cm position to hold in place 7 Block up the mower deck until all hanger chains are slack 8 Refer to Figure 48 To adjust the inner lift rod loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the lift pivot arm Turn the ball joint clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the lift pivot arm and secure with the 1 2 hardware previously removed Tighten the
14. and the ground speed control levers are locked in the neutral position 2 Set the throttle to middle position set throttle to FULL when starting in cold weather 3 S N 2015276814 amp Below Turn the key to the HEAT position S N 2014276815 amp Above Turn the key to the HEAT RUN position Hold the key to turn the glow plug indicator light on and activate the glow plugs 4 Wait until the glow plug indicator light turns off then turn the key to START If the engine does not start immediately move the throttle control to FULL NOTE Do not crank the engine continuously for more than 30 seconds Allow the starter motor to cool for two minutes before cranking the engine again 5 After the engine starts move the engine throttle control to SLOW Warm up the engine by running it for at least a minute 6 Move the throttle to FULL before engaging the PTO switch or driving the machine In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE TRACTOR amp ENGINE Stopping the Tractor amp Engine 1 Returning the ground speed control levers to the middle position will stop tractor movement Pivot the levers outward and lock them in neutral 2 Disengage the PTO 3 Engage the parking brake 4 Move the throttle control to SLOW and allow the engine
15. change patterns to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Operation Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Mowing Methods Proper Broadcast Mowing Broadcasting side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING ALWAYS operate the engine at full throttle when mowing ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do NOT cut the grass shorter than 2 to 2 1 2 inches Do NOT cut off more that 1 inch of grass in a single pass 23 Oper
16. not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not drain or replace fuel filter when engine is hot as spilled fuel may ignite Make sure the filter drain valve is fully closed before returning the unit to service AWARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filters or water separator elements Clean up fuel spills immediately 28 Figure 14 Replacing the Fuel Filter A Water Separator B Fuel Pump C Fuel Filter To Replace the Fuel Filter NOTE Fuel filter is replaced as an assembly only The filter element is not replaceable separately 1 Turn the engine off set the parking brake remove the ignition key and wait for all moving parts to stop 2 Allow the engine and surrounding areas to cool to room temperature 3 Close both fuel tank shut off valves See Figure 2 for location 4 Open the hood to gain access to the fuel filter The fuel filter is located in the engine compartment on the right side of the engine 5 Place an absorbent cloth below the filter to catch any spilled fuel www ferrisindustries com 6 Loosen the hose clamps that secure the hoses to the fuel filter 7 Remove the hoses from the filter 8 Install the new filter in the proper flow direction in the fuel line 9 Secure w
17. 9 10 11 12 13 sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Maintenance and Storage 1 Always observe safe r
18. Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower www ferrisindustries com Troubleshooting Adjustment amp Repair Seat Adjustment The seat can be adjusted forward and back S N 2014582798 amp Below Move the seat adjustment lever A Figure 37 forward position the seat as desired and release the lever to lock the seat into position S N 2014582799 amp Above Move the seat adjustment lever A towards the left position the seat as desired and release the lever to lock the seat into position Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 38 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 38 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the
19. Level A Fill Plug B Drain Plug 37 Troubleshooting Adjustment amp Repair Troubleshooting While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for AWARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting the Rider PROBLEM Engine will not turnover or start CAUSE 1 Parking brake not engaged 2 PTO electric clutch switch in ON position 3 Out of fuel 4 Motion Control Handles not 5 Operator not in seat 6 Glow plugs not pre heated 7 Fuse blown 8 Battery terminals require cleaning 9 Battery discharged or dead 10 Wiring loose or broken 11 Solenoid or starter motor faulty 12 Safety interlock switch faulty 13 Water in fuel 14 F
20. OPERATOR S MANUAL IS2500Z Series Zero Turn Riding Mower Model Number Description 5900798 IS2500ZY20D52 52 Cut Zero Turn Riding Mower 5900799 IS2500ZY24D61 61 Cut Zero Turn Riding Mower 5900943 IS2500ZY20D52HT 52 Cut Zero Turn Riding Mower 5900500 IS2500ZY24D52 52 Cut Zero Turn Riding Mower 5901295 1525002Y24D61 61 Cut Zero Turn Riding Mower This manual is available in Spanish For a copy contact your Ferris dealer or www ferrisindustries com Este manual est disponible en Espa ol Para obtener una copia p ngase en contacto con su distribuidor Ferris o www ferrisindustries com BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC 5102575 5375 NORTH MAIN STREET Rev K MUNNSVILLE NY 13409 800 933 6175 Thank you for purchasing this quality built FERRIS product We re pleased that you ve placed your confidence in the FERRIS brand When operated and maintained according to the instructions in this manual your FERRIS product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to s
21. and Cables 1 Disconnect the cables from the battery negative black cable first B 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive red cable first A 4 Coatthe cable ends and battery terminals with petroleum jelly or non conducting grease Reinstall the Floor Pan S N 2014696070 amp Below 1 Insert the floor pan so that the right locking pins go into the holes in the right side of the frame Push the floor pan to the right until it stops and then lower the floor pan into place S N 2014696071 2016564121 1 Insert the floor pan onto the machine and install the two hair pins with lanyards D into the floor pan retention pins E S N 2016564122 amp Above 1 Position the floor pan so that the rubber bushings slide into the slots in the rear frame brace Pull the floor pan forward and lower into place 2 Install the two hair pins with lanyards into the floor pan retention pins 34 S N 2014696071 amp Above Figure 28 Battery Compartment Positive Cable amp Terminal Negative Cable amp Terminal Floor pan Hair Pins with Retainers Floor Pan Retention Pin MOOU gt A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the neg
22. built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board that it is free from defects in material and workmanship that could cause the failure of a warranted part and that it is identical in all material respects to the engine described in the manufacturer s application for certification The warranty period begins on the date the engine is originally purchased The warranty on emissions related parts is as follows e Any warranted part that is not scheduled for replacement as required maintenance in the owner s manual supplied is warranted for the warranty period stated above If any such part fails during the period of warranty coverage the part will be repaired or replaced by B amp S at no charge to the owner Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period Any warranted part that is scheduled only for regular inspection in the owner s manual supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period e Any warranted part that is scheduled for replacement as required maintenance in the owner s manual supplied is warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part will be repaired or replaced by B amp S at no charge to
23. can be used to determine condition of battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of th
24. contacting your authorized dealer for replacement parts service or information you Figure 1 Identification Tag Locations MUST have these numbers A Tractor Identification Tag Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown in Figure 1 11 Operator Safety Safety Decals Before operating your unit read the safety decals The cautions and warnings are for your safety To avoid a personal injury or damage to the unit understand and follow all safety decals A WARNING If any safety decals become worn or damaged A DANGER and cannot be read order replacement decals PINCH POINT from your local dealer fonded spring read operator s manual before removing AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER A DANGER Amputation and thrown objects hazard Keep hands and feet Keep roll panin the raised position and In away from deck 28 use seat belt 5 e Do not operate mower en ES i THERE IS NO ROLL Lo unless discharge chute at OVER PROTECTION or entire grass catcher WHEN THE ROLL BAR is in its proper place J IS DOWN 7101665 Avoid serious injury or death from rollover Do not operate without the rollbar installed and operational Lower the roll bar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down
25. lift pedal in the 5 12 7 cm position Place the deck height adjustment pin in the 4 position and lower deck the lift pedal until the arm contacts the pin 3 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical See Figure 49 4 52 Models Only Loosen the nuts and allow the front of the deck to rest of the 2 x 4 s Slide the chains down in the slots until the chains and tight and tighten the nuts See Figure 50 4a 61 Models Only Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten the jam nuts See Figure 50 5 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s Slide the chains down in the slots until the chains are tight and tighten the nuts See Figure 50 6 Remove all 2 x 4 blocks from under the mower deck A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling blades or working near blades 7 See Figure 51 Position the outside mower blades so they face front to back 8 Measure from the front tip of the blade from the cutting edge to the ground Measure from the rear tip of the blade from the cutting edge to the ground Repeat this process for the other side of the machine The measurement should be 4 10 2 cm Troubleshooting Adjustment amp Repair Figure 49 2 x 4 Locations Arrow points toward front of the deck
26. maximum forward position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 39 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is complete AWARNING DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for S N 2014582798 amp Below S N 2014582799 amp Above Figure 37 Seat Adjustment A Seat Adjustment Lever Figure 38 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever Figure 39 Top Speed Adjustment A Top Speed Adjustment Bolt B Control Lever Base 41 Troubleshooting Adjustment amp Repair Neutral Adjustment If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the linkage rod NOTE Perform this adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine 2 There are three nuts B Figure 40 on the linkage rod The first two are to be used together to turn the rod and the third towards the front of the machine is used to lock the rod i
27. mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units 11 Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or overspeed the engine 15 Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute 16 Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alco
28. out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Smooth Travel The lever controls of the Zero Turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 4 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 4 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN and BEHIND then
29. runs in the pulley grooves Install the new PTO clutch belts on the PTO clutch E and the idler pulley F Carefully rotate the breaker bar CLOCKWISE and install the pulley on the gearbox pulley D Carefully release the tension on the breaker bar Reinstall the PTO clutch bolt B 10 Reconnect the PTO clutch wire harness G 11 Close the hood and secure with hood latches 12 Run the mower under no load condition for about 5 minutes to break in the new belt Idler Arm Spring Adjustment 1 Measure the idler arm spring A Figure 58 as shown in Figure 58 The spring should measure 6 15 24 cm If the measurement does not equal 6 15 24 cm loosen the jam nut B and turn the spring adjustment nut C e Turn the spring adjustment bolt CLOCKWISE to lengthen the spring e Turn the spring adjustment bolt COUNTER CLOCKWISE TO shorten the spring When the spring measurement equals 6 15 24 cm retighten the jam nut Troubleshooting Adjustment amp Repair Figure 58 PTO Clutch Belt Replacement E IO0MMUOW PTO Clutch Belts PTO Clutch Anchor Bolt Idler Arm Gearbox Pulley PTO Clutch Idler Pulley Wire Harness Idler Arm Spring Jam Nut Spring Adjustment Nut 51 Troubleshooting Adjustment amp Repair Mower Belt Replacement To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS O 1 Park the tractor on a smooth level sur
30. the fuel system AWARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filter or water separator element Clean up fuel spills immediately The fuel system would only need to be primed under the following conditions Before starting the engine for the first time After running the machine out of fuel and fresh fuel has been added to the fuel tanks After performing maintenance on the fuel system such as changing the fuel filter or replacing a fuel system component To prime the fuel system 1 Make sure that there is fuel in the fuel tanks and that both fuel tank shut off valves A Figure 2 are open 2 Turn the key to the ON position not the start position for 10 to 15 seconds The electric fuel pump feeds fuel to the system 18 Figure 2 Fuel Shut Off Valve A Fuel Shut Off Valve Location B Open Position C Closed Position www ferrisindustries com A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls Starting the Engine 1 While sitting in the operators seat engage the parking brake make sure the PTO switch is disengaged
31. to cool down for a short time 5 Turn the ignition key to OFF Remove the key Operation Pushing the Rider by Hand DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit 1 Disengage the PTO engage the parking brake turn the ignition OFF and remove the key 2 Lift the seat plate to gain access to the hydraulic pumps 3 Locate the hydraulic release valves A Figure 3 on the bottom side of the hydraulic pumps 4 To disengage the pumps free wheel position turn the hydraulic release valves located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns 5 Disengage the parking brake The tractor can now be pushed by hand 6 After moving the tractor re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in Ibs of torque AN LA AN 4 Na a Figure 3 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown 19 Operation Zero Turn Driving Practice The lever controls of the Zero Turn rider are responsive Learning how to gain smooth efficient control of the rider s forward reverse and turning movements will take some practice Spending some time practicing the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most
32. to positive post of discharged battery wired to starter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle with the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 4 _ www ferrisindustries com THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Starter Switch To C Starter Switch Jumper Cable Starting Vehicle Battery To Ground Troubleshooting Adjustment amp Repair Discharged Vehicle Battery MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 63 Jump Starting A WARNING Any procedure other
33. until the gasket makes contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the transmission oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system 30 A Hydraulic Oil Reservoir B Reservoir Cap Te Figure 17 Change Hydraulic Oil Filter A Hydraulic Oil Filter www ferrisindustries com Check Engine Coolant Level A WARNING If engine is warm DO NOT remove radiator cap 9 Escaping steam can cause burns du Never remove the radiator cap or radiator reservoir cap while the engine is hot or running Severe thermal burns or injury can occur by escaping steam or hot coolant e Do NOT touch hot radiator or open reservoir when engine is running Stop and allow engine to cool before removing the radiator cap or the reservoir cap and before changing or adding coolant The engine coolant level and quality should be checked before each use when the engine is cool and off The cooling system is a closed type Never open the radiator cap unless you are flushing the system Opening the radiator cap may induce air into the cooling system and may cause overheating 1 Open the hood to gain access to the overflow bottle See Figure 18 2 Check the coolant level only at the overflo
34. 20 Gross HP Yanmar Make Yanmar Model 3TNM68 AFS Displacement 47 84 Cu in 784 cc Electrical System 12 Volt 40 amp Alternator Battery 500 CCA Oil Capacity 3 7 US Qt 3 5 L 24 Gross HP Yanmar Make Yanmar Model 3TNM72 Axx Displacement 55 2 Cu in 905 cc Electrical System 12 Volt 40 amp Alternator Battery 500 CCA Oil Capacity 3 3 US Qt 3 1 L Power Ratings Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors CHASSIS Fuel Tank Capacity 11 Gallons 41 6 L Total Rear Wheels 52 Deck Tire Size 22 x 10 00 10 61 Deck S N 2016564121 amp Below Tire Size 22 x 11 00 10 61 Deck S N 2016564122 amp Above Tire Size 23 x 10 50 12 Inflation Pressure 18 psi 1 24 bar Front Wheels Tire Size 13 x 5 00 6 Inflation Pressure 25 psi 1 72 bar 56 TRANSMISSIONS S N 2014390038 amp Below LH Hydro Gear HGM 18E 3056 5022975L Hydro Gear PK 3HBQ FV1F XXXX 5102174 RH Hydro Gear HGM 18E 3052 5022975R Hydro Gear PK 3KBQ FV1F XXXX 5102175 S N 2014390039 amp Above LH Parker TFO240LS080AAKZ 5102682 Hydro Gear PK 3HBQ FV1F XXXX 5102174 RH Parker TF0240LS081AAKZ 5102681 Hydro Gear PK 3KBQ FV1F XXXX 5102175 Type Pump and Wheel Motor Hydraulic Fluid Mobil 11M 15W 50 synthetic oil or Castrol SyntecTM 5W 50 oil Speeds Forward 0 10 MPH 0 16 09 km h 3400 rpm Reverse 0 5 MPH 0 8 05 km h DIMEN
35. 500 hours Category A 1000 hours OPERATOR S MANUAL IS2500Z Series Zero Turn Riding Mower 5375 NORTH MAIN STREET
36. Jam Nut B Fine Adjustment Bolt Figure 53 Deck Lift Spring Location A Deck Lift Spring www ferrisindustries com Hydraulic Pump Drive Belt Replacement O To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 2 Remove the hardware A Figure 54 that secures the pump guard plate B to the frame Remove the pump guard plate from the machine 3 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figure 55 Carefully rotate the breaker bar CLOCKWISE which will relieve the tension on the belt exerted from the idler arm 4 Slide the drive belt over the edge of the right pump drive pulley C Carefully release the tension on the breaker bar 5 Loosen and remove the two drive shaft collar bolts A Figure 56 from the drive shaft universal joint B 6 Pull the drive shaft universal away from the drive shaft spindle D and pivot out of the way 7 Remove the old belt E and replace with a new one Install th
37. OPERATIONAL WARNINGS Always use the seat belt when the roll bar is in the raised position Never use the seat belt when the roll bar is in the down position Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible Lower the roll bar to the down position only when it is absolutely necessary Check for overhead clearances before driving under any objects Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires Never remove the roll bar from the vehicle Do not exceed the machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt INSPECTION OF THE ROLL BAR PROTECTIVE STRUCTURE AWARNING Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use misuse age degradation modifications or a roll over Operator Safety To maintain operator roll over protection and roll bar effectiveness If a ROLL BAR becomes damaged for any reason such as a collision roll over or impact the ROLL BAR must be replaced Small unde
38. SIONS Overall Length 83 211 cm Overall Width 65 165 cm 52 Deck 72 183 cm 61 Deck Height S N 2016564121 amp Below 70 178 cm with Roll Bar Up 59 150 cm with Roll Bar Down S N 2016564122 amp Above 70 5 179 cm with Roll Bar Up 59 5 151 cm with Roll Bar Down Weight apx With 52 Mower Deck 1507 lbs 684 kg With 61 Mower Deck 1567 Ibs 710 kg www ferrisindustries com Notes Notes BRIGGS amp STRATTON PRODUCTS WARRANTY POLICY September 2012 LIMITED WARRANTY Briggs amp Stratton warrants that during the warranty period specified below it will repair or replace free of charge any part that is defective in material or workmanship or both Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for and is subject to the time periods and conditions stated below For warranty service find the nearest Authorized Service Dealer in our dealer locator map at WWW FERRISINDUSTRIES COM The purchaser must contact the Authorized Service Dealer and then make the product available to the Authorized Service Dealer for inspection and testing There is no other express warranty Implied warranties including those of merchantability and fitness for a particular pur
39. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure For warranty service find the nearest Authorized Service Dealer in our dealer locator map at FERRISINDUSTRIES COM AU or by calling 1300 274 447 or by emailing or writing to salesenquires briggsandstratton com au Briggs amp Stratton Australia Pty Ltd 1 Moorebank Avenue NSW Australia 2170 The warranty period begins on the date of purchase by the first retail end user and continues for the period of time or hours stated in the table above No warranty registration is necessary to obtain warranty on Briggs amp Stratton products Save your proof of purchase receipt If you do not provide proof of the initial purchase date at the time warranty service is requested the manufacturing date of the product will be used to determine the warranty period ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced Warranty service is available only through FERRIS Authorized Service Dealers Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate This warranty only covers defects in materials or workmanship It does not cover damage caused by improper use or abuse improper maintenance or repair normal wear and tear or stale or unapproved fuel Improper Use and Abuse The proper intended use of this produ
40. age and voiding of manufacturer s warranty Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap ROLL BAR INSTRUCTIONS For models equipped with factory installed Roll Over Protection System ROPS AWARNING In order to avoid serious injury or death from roll over it is important to follow the warnings listed below
41. alanced mower blade can create excessive vibration and damage the unit or cause mower blade failure Figure 33 Balancing the Mower Blade 1 Clean the mower blade to remove any dried grass A Nail or other debris 2 See Figure 33 Put the mower blade on a nail in a vise and turn the blade to the horizontal position 3 Check the balance of the mower blade If either end of the mower blade moves downward sharpen the heavy end until the mower blade is balanced See SHARPENING THE MOWER BLADES for proper sharpening instructions 4 Repeat the process until the mower blade remains in the horizontal position Reinstalling the Mower Blades 1 Reinstall each mower blade with the air lifts pointing up towards the mower deck as shown in Figure 34 Secure with the mower blade mounting bolt and flat washer A amp B Figure 34 and torque to 70 ft lbs 94 Nm 2 Wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning Figure 34 Tightening the Mower Blade for Installation A Mower Blade Mounting Bolt B Flat Washer C Mower Blade Air Lift Points Up For Installation D 4 X 4 Wooden Block 36 www ferrisindustries com Fuse Location The fuse block is located on the side of the instrument control panel mounted on the right hand side fuel tank Refer to Figure 35 for the location and amperage of the fuses used in this machine
42. all grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On Cut Second Pass hu i Wn Lf Incremental Cutting www ferrisindustries com When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew Never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Whenever possible
43. and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills A WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders Checks Before Starting Check that crankcase is filled to full mark on dipstick See the engine Operators Manual for instructions and oil recommendations Check the radiator fluid level See engine operator s manual for instructions Check the hydraulic oil level Refer to REGULAR MAINTENANCE section Make sure all nuts bolts screws and pins are in place and tight Adjust the seat position and make certain you can reach all controls from the operators position Fill the fuel tanks with fresh fuel Refer to engine manual for fuel recommendations 17 Operation Priming the Fuel System Priming the fuel system removes any air bubbles from
44. ation Proper Mulching Mulching consists of amower deck which cuts and recuts clippings into tiny particles and then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply too high to cut Mulching requires that the grass be dry and the appropriate amount be cut Do NOT use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR MULCHING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation HOW MUCH GRASS TO MULCH The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass b
45. ative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool www ferrisindustries com Regular Maintenance Servicing the Mower Blades Removing the Mower Blade A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades 1 To remove the mower blade wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15 16 wrench Figure 29 Inspecting the Mower Blade A DANGER Avoid injury A worn or damaged blade can break and a piece of the mower blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the mower blade every 25 hours or at least once a year If the mower blade hits a solid object stop the engine immediately and inspect the mower blade e Never weld or straighten bent mower blades 1 Remove the mower blade from the unit 2 Inspect the mower blade Figures 30 amp 31 Discard the mower blade if it has any of the below conditions A Has more than 5 12 7 mm of the mower blade metal removed from previous sharpening or o wear D Figure 30 B The air lifts are excessively eroded B amp C Figure 30 Inspecting the Mo
46. ct is described in the Operator s Manual Using the product in a way not described in the Operator s Manual or using the product after it has been damaged will void your warranty Warranty is not allowed if the serial number on the product has been removed or the product has been altered or modified in any way or if the product has evidence of abuse such as impact damage or water chemical corrosion damage Improper Maintenance or Repair This product must be maintained according to the procedures and schedules provided in the Operator s Manual and serviced or repaired using genuine Briggs amp Stratton parts or equivalent Damage caused by lack of maintenance or use of non original parts is not covered by warranty Normal Wear Like all mechanical devices your unit is subject to wear even when properly maintained This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment Except as noted in the warranty period maintenance and wear items such as filters belts cutting blades and brake pads except engine brake pads are not covered by warranty due to wear characteristics alone unless the cause is due to defects in material or workmanship Stale Fuel In order to function correctly this product requires fresh fuel that conforms to the criteria specified in the Operator s Manual Damage caused by stale fuel carburetor leaks clogged fuel tubes sticking valves etc is not covered by warranty O
47. e screen is fully seated in the carrier 4 Lower the seat plate 31 Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 20 through 26 as well as the following lubrication points Grease e front caster wheel axles amp yokes deck lift pivot blocks e mower deck spindles e mower deck idler arm e pump 8 PTO drive idler arms drive shaft universal joint Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil e control handle pivots e seat plate pivots e deck lift pivots e discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication TM d Figure 21 Pump Drive Idler Arm 32 7 38 Figure 25 Suspension Pivots www ferrisindustries com Lubricating the Drive Shaft Maintenance Interval Every 250 hours 1 Position the drive shaft so that the plug A Figure 26 can be accessed from beneath the machine through the hole in the engine c
48. e belt on the left pump drive pulley and the drive shaft spindle pulley Make sure the V side of the belt runs in the pulley grooves Figure 55 8 Using the two 2 drive shaft collar bolts A reinstall the drive shaft universal joint to the drive shaft spindle Troubleshooting Adjustment amp Repair Figure 54 Remove the Pump Drive Belt Guard A Hardware B Pump Guard Plate Figure 55 Removing the Tension on the Belt A Idler Arm B Right Pump Drive Pulley C Pump Drive Belt Figure 56 Removing the Spindle Shaft A Drive Shaft Collar Bolts B Drive Shaft Universal Joint C Pump Drive Belt D Drive Shaft Spindle 49 Troubleshooting Adjustment amp Repair 9 Install the drive belt on the idler arm pulley and check to make sure that the V side of the belt runs in the pulley grooves See Figure 55 10 Carefully rotate the breaker bar CLOCKWISE and install the belt on the right pump drive pulley B ee Figure 55 Carefully release the tension on the 3 5 16 breaker bar 8 4 cm 11 Reinstall the pump guard plate B Figure 57 and secure in place using the pump plate hardware A 12 Run the mower under no load condition for about 5 minutes to break in the new belt Idler Arm Spring Adjustment 1 Measure the coil length of the idler arm sprin
49. e electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing 54 freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 63 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable
50. efueling and fuel handling practices when refueling the unit after transportation or storage Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside 10 12 13 14 15 1 18 19 20 21 22 23 24 25 where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their proper operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Stop and inspect the equipment if you strike an object Repair if necessary before restarting Park machine on level ground Never allow untrained personnel to service machine
51. equire extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it A WARNING Do not use this machine on slopes greater than 15 Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE D 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope This limit was determined per CEN Standard EN 836 1997 Section 5 2 2 and is based on the EN 836 Stability Test procedure described in Section 4 2 4 2 The 15 degree limit of stability is equal to 50 of the angle at which machine lift off occurred in static tests Actual dynamic stability may vary depending on operating conditions Operator Safety 5 Use extra care with grass catchers or other attachments These can change the stability of the unit 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights to improve stability ae Not Avoid starting stopping or turni
52. er Summer fuel may be somewhat heavier than winter fuel resulting in slightly better fuel economy and power Spring and fall fuel is an average blend between winter and summer blend For these reasons an effort should be made to purchase fuels in such quantities that they are not carried over into the next season Using the wrong blend of fuel can cause problems with the engine Refer to the engine manufacturer s manual for specific fuel recommendations www ferrisindustries com Maintenance Maintenance Schedule amp Procedures Regular Maintenance The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the hour meter Change Hydraulic Oil Filter Whichever comes first More often in hot over 85 F 30 C weather or dusty operating conditions Change gearbox oil after first 100 hours and every 500 hours thereafter See Gearbox Maintenance Check Tire Pressures Tire Pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Service Air Filter Change Oil amp Filter Check Replace Spark Plugs Annually Change Engine Coolant
53. face such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 4h WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 2 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figure 59 Carefully rotate the breaker bar counter clockwise which will relieve the tension on the belt exerted from the idler arm 3 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar until the idler arm stops against the center spindle pulley 4 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Figure 60 5 Install the drive belt on the PTO pulley the spindle pulleys and all idler pulleys except the stationary pulley B Figure 59 Carefully rotate the breaker bar counter clockwise and install the belt on the stationary idler pulley B Carefully release the tension on the breaker bar 6 Run the mower under no load condition for about 5 minutes to break in the new belt 52 Deck Figure 59 Mower PTO Belt A Idler Arm B Stationary Idler Pulley 61 Deck
54. ften attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Operator Safety EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM GASOLINE MODELS 1 This spark ignition system complies with Canadian ICES 002 SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other
55. g A Figure 57 as shown in Figure 57 The measurement should equal 3 5 16 8 4 cm 2 If the measurement does not equal 3 5 16 8 4 cm loosen the jam nut B and turn the nylock flange nut C e Turn the nylock flange nut CLOCKWISE to increase the length of the measurement e Turn the nylock flange nut COUNTER CLOCKWISE to decrease the length of the measurement 3 When the coil length of the idler arm spring equals 3 5 16 8 4 cm retighten the jam nut Figure 57 Idler Arm Spring Adjustment A Idler Arm Spring B Jam Nut C Nylock Flange Nut 50 www ferrisindustries com PTO Clutch Belt Replacement 1 gt 9 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Open the hood to gain access to the PTO clutch belts A Figure 58 which is located on the rear of the engine Remove the PTO clutch anchor bolt B Disconnect the PTO clutch wire harness G Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm C Carefully rotate the breaker bar CLOCKWISE which will relieve tension on the breaker bar Slide the PTO clutch belts over the edge of the gearbox pulley D Carefully release the tension on the breaker bar Remove the old PTO clutch belts and replaces with new ones Make sure the V side of the belts
56. g After Long Term Storage 26 A aintenancs See S NOTE In this manual left and right are referred to as Checking Tire Pressures s 27 seen from the operating position Checking Adding Fuel u nen 28 Fuel Filter 0nn nenn Me A 28 Service Air Filter coco occccconnocccnccononncnccnnanoncncnannns 29 Check Add Engine Oil uneennnennn 29 Change Engine Oil ne teen 29 Check Hydraulic Oil Level 30 Hydraulic Oil Filter Change 0 30 Check Engine Coolant Level en 31 Change Engine Coolant eenn 31 Clean Radiator amp Screen nenne 31 O OY o O 32 Cleaning the Battery 8 Cables n 34 Servicing the Mower Blades 35 FUSE LOCATION cuid 37 Gearbox MaintenanCe occcoonoccccccnononcncccnnoncnnnnannns 37 Operator Safety Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Operating Safety Congratulations on purchasing a superi
57. gnition returns to this position and allows the engine to run and powers the electrical system START Cranks the engine for starting Stops the engine and shuts off the electrical system NOTE Never leave the ignition switch in the ON position with the engine stopped this drains the battery PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage the mower and push DOWN to disengage the mower Throttle Control Moving the throttle control fully forward is FULL throttle position Always operate the unit at FULL throttle when mowing Parking Brake DE DISENGAGE Releases the parking brake ENGAGE Locks the parking brake Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged 16 Deck Lift Pedal Cutting Height Adjustment Pin amp Deck Lift Lock Lever These control the cutting height of the mower deck Depress the pedal until it locks into the 5 12 7 cm position Place the adjustment pin in the desired cutting height and release the lift lock lever X Hour Meter Measures the time of the PTO being engaged The hour meter measures the number of hours the PTO has been engaged Note The hour meter will register the passage of time only when the PTO is engaged The hour meter has a self contained power source so the t
58. gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Forward Travel Reverse Travel Figure 5 Forward Travel 20 Figure 6 Reverse Travel www ferrisindustries com Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Operation Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and the other lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns E Turning In Place Figure 7 Turning Around a Corner ADVANCED DRIVING Figure 8 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting ro
59. hol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials A WARNING It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine 25 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period ACAUTION Y This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss NI though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes r
60. ht lever controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steering instructions Seat Adjustment Lever The seat can be adjusted forward and back S N 2014582798 amp Below Move the lever forward position the seat as desired and release the lever to lock the seat in position S N 2014582799 amp Above Move the lever towards the left position the seat as desired and release the lever to lock the seat in position Ignition Switch S N 2015276814 amp Below The ignition switch starts and stops the engine it has four positions HEAT e orr MW Run Heats the glow plugs Stops the engine and shuts off the electrical system Allows the engine to run powers the electrical system and primes the fuel system START Cranks the engine for starting NOTE Never leave the ignition switch in the ON position with the engine stopped this drains the battery 15 Features and Gontrols Ignition Switch S N 2015276815 amp Above The ignition switch starts and stops the engine it has three positions e OFF 1 HEAT Turning the key to this position prior RUN to starting the engine heats the glow plugs After the engine starts the i
61. iggs Stratton makes this information available to the consumer on our emissions labels The engine emissions label will indicate certification information The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant assuming proper maintenance in accordance with the Operating Maintenance Instructions The following categories are used Moderate Engine is certified to be emissions compliant for 125 hours of actual engine running time Intermediate Engine is certified to be emissions compliant for 250 hours of actual engine running time Extended Engine is certified to be emissions compliant for 500 hours of actual engine running time For example a typical walk behind lawn mower is used 20 to 25 hours per year Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years Briggs 6 Stratton engines are certified to meet the United States Environmental Protection Agency USEPA Phase 2 or Phase 3 emissions standards The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements For engines less than 225 cc displacement Category C 125 hours Category B 250 hours Category A 500 hours For engines of 225 cc or more displacement Category C 250 hours Category B
62. ins B 2 Push or pull the top of the roll bar C forward against the rubber stops D and remove the retainer pins B 3 Lower the roll bar and reinstall the retainer pins and hair pin clips to secure the roll bar in the down position see insert Figure 11 To raise the roll bar 1 Pull the hair pin clips A out of the retainer pins B and remove the retainer pins 2 Raise the roll bar C until the rubber stops D contact the upright tubes 3 Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position Operation A WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Do NOT jump off if mower tips Figure 11 Raise amp Lower the Roll Bar A Hair Pin Clip B Retainer Pin C Roll Bar D Rubber Stop 25 Operation Storage Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some fuel so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structu
63. ith the hose clamps and wipe up any spilled fuel 10 Reopen the fuel tank shut off valves when complete To Drain the Water Separator Refer to engine owners manual for specific water separator service procedures Service Air Filter Refer to the engine owner s manual for specific air filter service procedures Check Add Engine Oil Level Refer to Figure 15 for dipstick and oil fill locations Refer to the engine owners manual for specific engine oil check and fill procedures Also refer to the engine owners manual for specific engine oil and filter change procedures Change Engine Oil amp Filter 1 Warm engine by running for a few minutes Refer to the engine operator s manual for oil amp filter replacement instructions 2 Remove the dipstick A Figure 15 to vent the crankcase and allow the engine oil to drain easily 3 Place a small pan under the oil drain cap D to catch the oil Using the appropriate tools remove the oil drain cap and drain the engine oil 3 After draining replace the oil drain cap see engine owners manual for torque specification and wipe up any spilled oil 4 Place an absorbent shop cloth under the engine oil filter B Remove the engine oil filter and replace with a new one 5 Remove the shop cloth and wipe up any spilled oil 6 Add new oil through the engine oil fill C See the engine operator s manual for specific oil recommendations mO Regular Maintenance
64. jam nut against the lift rod 9 Refer to Figure 48 To adjust the outer lift rod loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the lift pivot arm Turn the ball joint clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the lift pivot arm and secure with the 1 2 hardware previously removed Tighten the jam nut against the lift rod 10 Remove blocks from under the mower deck 11 Remove the cutting height adjustment pin from in front of the deck lift pedal arm Lift mower deck and reinstall adjustment pin in desired mowing height 46 3 7 6 cm Inner Rod Adjust Here 7 Adjust Here Outer Rod Figure 48 Adjust the Inner amp Outer Lift Rods www ferrisindustries com Deck Leveling Adjustment NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted Coarse Adjustment Procedure When adjusting the deck level the coarse adjustment procedure should be used to make the majority of the adjustment and the Fine Adjustment Procedure should be used to complete the adjustment 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1 24 bar front tires to 25 psi 1 72 bar 2 Lock the deck
65. lace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt Mower does not engage 1 Electrical wiring damage 1 Locate amp repair damaged wire 2 PTO clutch not adjusted 2 See PTO Clutch Adjustment section 3 Battery voltage too low 3 Recharge battery and check alternator See Battery Maintenance section Mower disengages during 1 Unit has overheated 1 Allow engine to cool disengage mower operation and will not re engage and then re engage mower See Deck Shut Down Module 2 Unit has lost oil pressure 2 Shut unit down and see dealer 39 Troubleshooting Adjustment amp Repair Troubleshooting Common Cutting Problems PROBLEM CAUSE Streaking Blades are not sharp Blades are worn down to far Engine speed is too slow Ground speed is too fast Deck is plugged with grass Not overlapping cutting rows enough Not overlapping enough when turning RD N REMEDY O9 0 PO OD Sharpen your blades Replace your blades Always mow at full throttle Slow dow
66. lade This provides short clippings which decompose properly The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences 2 A o cin Mulching Action 24 Attaching a Trailer The maximum weight of a towed trailer should be less than 200 lbs 91kg Secure the trailer with a appropriately sized clevis pin A Figure 10 and clip B Excessive towed weight can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer NEVER operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information 34 1m 20 6m x Figure 10 Trailer Weight Recommendations A Clevis Pin B Clip www ferrisindustries com Raise amp Lower the Roll Bar To lower the roll bar 1 Pull the hair pin clips A Figure 11 out of the retainer p
67. lso do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Slope Operation Operation on slopes can be dangerous Using the unit on a slope that is too steep where you do not have adequate wheel traction and control can cause sliding loss of steering control and possible rollover You should not operate on a slope greater than a 5 4 foot rise over a 20 foot length 15 degrees Always mow across slopes not up and down to maintain traction on the wheels and avoid sudden turns or rapid speed changes Reduce speed and use extreme caution on ALL slopes Also note that the surface condition you are on can greatly impact your ability to safely operate this machine Operating on wet or slippery slopes can cause sliding and loss of steering and control Do not operate on slopes that are slippery wet or have soft soil conditions If you feel unsure about operating the unit on a slope don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operator s manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields a
68. mance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the following the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does 22 UM N M ali u witha alul V7 AA Proper Cutting Height Tall Grass Requires Incremental Cutting For extremely t
69. moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided 4 Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse 7 Be aware of the
70. n Clean out the mower Overlap your cutting rows When turning your effective cutting width decreases overlap more when turning Lawn is uneven or bumpy e Roll or level the lawn 40 2 Mower deck cutting height is 2 Raise the cutting height set too low 3 Ground speed is too fast 3 Slow down 4 Deck is not leveled correctly 4 Correctly level the deck 5 Tire pressure is low or uneven 5 Check and inflate the tires 1 Deck is not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or loose 5 Repair or replace the spindle 6 Blades are installed incorrectly 6 Reinstall the blades correctly 1 Deck is not leveled correctly 1 Level the deck correctly 2 Blades are dull or worn 2 Sharpen or replace the blades 3 Blades are damaged 3 Replace the blades 4 Deck is clogged with grass 4 Clean out the deck clippings 5 Deck shell is damaged 5 Repair or replace the deck 6 Mower spindle is bent or loose 6 Repair or replace the spindle 7 Blades are installed incorrectly 7 Reinstall the blades correctly 8 Tires are not properly inflated 8 Check and inflate the tires 1 Blades are not sharp or nicked 1 Sharpen your blades 2 Blades are worn down too far 2 Replace your blades 3
71. n place Loosen the jam nut that locks against the ball joint B Figure 40 and turn the linkage rod A to adjust Ifthe machine creeps forward turn the rod CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the rod COUNTER CLOCKWISE 3 Lock the jam nut B against the ball joint when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several altempts to achieved neutral depending upon how much the machine creeps Return to Neutral Adjustment To determine if it is necessary to adjust the neutral return perform the following steps 1 Disengage the PTO engage the parking brake and turn off the engine 2 Move the ground speed control levers into the operating position pull levers rearward and release 3 Move the ground speed control levers out towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the neutral return rod To Adjust 1 Loosen the set collar B Figure 41 locked against the return spring A 2 Lock the ground speed control levers in neutral 3 Tighten set collar against the return spring 4 Pull lever rearward and release to check that the lever stops aligned with notch in the neutral lock plate It is important to note that after every adjustment of the neutral return spring the lever must be returned to locked p
72. nd switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Operator Safety Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are acommon hazard Give yourself a minimum of two mower widths of clearance around these hazards and hand trim with a walk behind mower or string trimmer Wheels dropping over retaining walls edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt There is no roll over protection when the roll bar is down Do not jump off if the mower tips it is safer to be secured by the seat belt with the roll bar raised Lower the roll bar only when necessary such as to temporarily clear a low overhanging obstacle and NEVER remove it Do NOT use the seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Overhead Obstacles Check for overhead clearances before driving under any objects Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires Enclosed Areas
73. ng on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 2 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them COND oOo gt nn EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are o
74. nty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact B amp S at 414 259 5262 Briggs amp Stratton Emissions Control Warranty Provisions The following are specific provisions relative to your Emissions Control Warranty Coverage Itis in addition to the B amp S engine warranty for non regulated engines found in the Operator s Manual 1 Warranted Emissions Parts Coverage under this warranty extends only to the parts listed below the emissions control systems parts to the extent these parts were present on the B amp S engine and or B amp S supplied fuel system a Fuel Metering System e Cold start enrichment system soft choke e Carburetor and internal parts e Fuel pump Fuel line fuel line fittings clamps e Fuel tank cap and tether e Carbon canister b Air Induction System e Air cleaner e Intake manifold e Purge and vent line c Ignition System e Spark plug s Magneto ignition system d Catalyst System e Catalytic converter e Exhaust manifold e Air injection system or pulse valve e Miscellaneous Items Used in Above Systems Vacuum temperature position time sensitive valves and switches e Connectors and assemblies 2 Length of Coverage For a period of two years from date of original purchase B amp S warrants to the original purchaser and each subsequent purchaser that the engine is designed
75. or quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them Operator Safety Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place A
76. ors sensors and other emissions related assemblies Where a warrantable condition exists B amp S will repair your engine equipment at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage Small off road engines and large spark ignited engines less than or equal to 1 0 liter and any related emissions components of the equipment are warranted for two years If any emissions related part on your B amp S engine equipment is defective the part will be repaired or replaced by B amp S Two years or for the time period listed in the respective engine or product warranty statement whichever is greater Owner s Warranty Responsibilities As the engine equipment owner you are responsible for the performance of the required maintenance listed in your owner s manual B amp S recommends that you retain all receipts covering maintenance on your engine equipment but B amp S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the engine equipment owner you should however be aware that B amp S may deny you warranty coverage if your engine equipment or a part has failed due to abuse neglect improper maintenance or unapproved modifications e You are responsible for presenting your engine equipment to a B amp S distribution center servicing dealer or other equivalent entity as applicable as soon as a problem exists The warra
77. osition to properly check the neutral position 42 Figure 40 Neutral Adjustment LH side shown A Adjustment Linkage Rod B Nuts Figure 41 Return to Neutral Adjustment A Return Spring B Set Collar www ferrisindustries com Parking Brake Adjustment 1 2 Disengage the PTO engage the parking brake stop the engine and remove the ignition key This unit has two brake springs A Figure 42 The brake springs are located under the front of the fuel tanks Locate the brake springs See Figure 42 With the parking brake engaged measure the compressed spring length The spring should be 1 1 8 2 9 cm when compressed CAUTION Do not adjust the spring to be shorter than 1 1 8 2 9 cm when compressed This may damage the brake mechanism 5 If the spring is not within this range release the parking brake and turn the adjustment nut B to compress or release the spring Engage the parking brake and re measure the spring Position the set collar C 1 4 0 25 cm away from the parking brake bracket D and tighten If this does not correct the braking problem see your Ferris dealer Troubleshooting Adjustment amp Repair Figure 42 Parking Brake Adjustment A Brake Spring B Adjustment Nut C Set Collar D Parking Brake Bracket 43 Troubleshooting Adjustment amp Repair Su
78. otal hours are always visible Glow Plug Indicator Lamp that indicates that the glow plugs are heating Hold the ignition key in the HEAT position until indicator lamp turns off then turn the key to start Voltage Gauge Gauge measures the output voltage of the engine charging system Oil Pressure Indicator Lamp that indicates a low oil pressure condition Water Temperature Gauge Gauge measures the engine coolant temperature Fuel Tank Cap To remove the cap turn counterclockwise Fuel Level Gauge Displays the fuel level in the tank www ferrisindustries com Operation General Operating Safety Before first time operation Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower Become familiar with all of the controls and how to stop the unit Drive in an open area without mowing to become accustomed to the unit Operation A WARNING Do not use this machine on slopes greater than 15 degrees Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine
79. oubt as to the condition of the ROLL BAR remove the machine from service and contact your dealer for assistance 10 Operator Safety A WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT e The seat belt like the ROLL BAR needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use misuse age degradation modifications or a roll over If the seat belt does not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism If dirt or debris is found it should be removed Check to make sure the retraction mechanism retracts easily and completely Check for damage to any part of the seat belt such as nicks cuts loose stitching or fraying Check that the buckle and latch operate properly and that the latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily INSPECT BUCKLE amp LATCH N INSPECT WEBBING gt C 5 Operator Safety Identification Numbers Res amp STRATTON POWEN pacts GROUP LLC UR MILWA 53201 USA Tractor Y E ES CUT Identification PART NO a NO Tag When
80. pose are limited to one year from purchase or to the extent permitted by law All other implied warranties are excluded Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law Some states or countries do not allow limitations on how long an implied warranty lasts and some states or countries do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country WARRANTY PERIOD Covered Parts Standard Warranty Period Rental Warranty Period Riding mowers 4 years 48 months or 500 hours whichever occurs first 90 days Unlimited hours during the first 2 years 24 months Except as noted below Walk mowers 2 years 24 months unlimited hours 90 days over 30 inches of cutting width Except as noted below Belts Tires Brake Pads 90 days 90 days Hoses Battery Blades Attachments 1 year 90 days Engine See Engine Operators Manual See Engine Operator s Manual Emissions related components are covered by the Emissions Warranty Statement In Australia Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage
81. radle Remove the plug and install a 1 4 28 grease fitting Grease the drive shaft Remove the 1 4 28 grease fitting and reinstall the plug Lubricating the Front Casters Maintenance Interval Annually 1 2 3 Remove the 1 4 28 bolt A Figure 27 screwed into the caster and install a 1 4 28 grease fitting Grease the front caster Remove the 1 4 28 grease fitting and reinstall the 1 4 28 bolt Repeat the process for the other side of the machine Regular Maintenance A Plug Figure 27 Front Caster amp Wheel A 1 4 28 Bolt 33 Regular Maintenance Cleaning the Battery and Cables NOTE This unit is equipped with a maintenance free BCIU1 battery Removing the Floor Pan to Access the Battery S N 2014696070 amp Below 1 Tilt the left side of the floor pan C Figure 28 up so that the locking pins clear the holes in the frame Slide the floor pan to the left until it stops 2 Raise the floor pan straight up and remove from the machine S N 2014696071 2016564121 1 Remove the two hair pins with lanyards D from the floor pan retention pins E 2 Raise the floor pan straight up and remove from the machine S N 2016564122 amp Above 1 Remove the two hair pins with lanyards D from the floor pan retention pins E 2 Slide the floor pan towards the back of the machine and then lift up to remove from the machine Cleaning the Battery
82. rature If the oil pressure indicator lamp is lit e Shut the unit off immediately and see your dealer If the water temperature gauge reads a high temperature e Move the ground speed control levers to the neutral position disengage the PTO switch engage the parking brake and reduce to half throttle speed Leave the engine running so the radiator fan will continue to run and coolant will continue to circulate Check the engine coolant level See Check Engine Coolant Level Add coolant if necessary Check to see if the radiator screen is dirty or plugged See Clean Radiator amp Screen Clean radiator screen if necessary Troubleshooting Adjustment amp Repair Figure 61 Mower Belt Idler Spring Length Mower Belt Tensioner Spring Anchor Eyebolt Jam Nut Adjustment Nut Measurement gt moon Figure 62 Deck Shut Down Module A Oil Pressure Indicator Lamp B Water Temperature Gauge If these procedures do not cause the engine to begin to cool down shut the unit off and see your dealer After the Problem has been resolved e The PTO switch must be disengaged before it can be re engaged 53 Troubleshooting Adjustment amp Repair Battery Service A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter
83. re used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it Ifthere s any chance of unauthorized use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is ie to drop below 35 degrees refer to Long Term Storage Item 2 Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Use an Antifreeze tester to check the cooling system s level of protection Read the instructions on the Antifreeze container for the appropriate ratio of water to Antifreeze for your geographical area 3 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 4 Clean external surfaces and engine 5 Prepare engine for storage See engine owner s manual 6 Clean any dirt or grass from cylinder head engine housing and air cleaner element 7 Cover air cleaner and exhaust outlet
84. rises off seat with parking brake disengaged e Operator moves motion control handles out of their neutral positions before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine AWARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system 14 www ferrisindustries com Features and Controls Features and Gontrols A S N 2014582798 amp Below B S N 2014582799 amp Above Control Functions The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the rig
85. spension Adjustment To adjust the spring pre load The shock assembly can be adjusted to vary the 1 Park machine on a flat level surface Disengage amount of pre load applied to the springs This allows the PTO stop the engine and engage the parking the operator to maintain the ride height brake 2 See Figure 43 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench with both hands turn AWARNING CLOCKWISE to decrease the pre load turn Use two hands when adjusting the shock COUNTER CLOCKWISE to increase the pre Be h hf load Make sure that for each pair of shocks that springs This will prevent t e WFEnNCA ITOm the left hand and right hand are set to the same slipping while pressure is being applied amount of pre load Use less pre load for light weight operators Use more pre load for heavy weight operators NOTE Spanner wrench is located under the seat Rear tires must be removed to adjust the rear suspension NOTE It is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system FRONT REAR Figure 43 Suspension Adjustment 44 www ferrisindustries com Mowing Height Adjustment The cutting height adjustment pin A Figure 44 controls the mower cutting height The cutting height is adjustable between 1 3 4 4 4 cm and 5 12 7 cm in 1 4
86. t signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the equipment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury A Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in
87. tart or operate this equipment Save these original instructions for future reference PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number a ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Page 11 for the location of Identification Numbers Briggs amp Stratton Power Products Group LLC Copyright 2013 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved FERRIS is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Power Products Group LLC 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com AWARNING Engine exhaust from this product contains chemicals known by the State of California to cause cancer birth defects or other reproductive harm AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer or reproductive harm Wash hands after handling Table of Contents Operator Salas 2 Troubleshooting Adjustments amp Service 38 Identification Numbers ns0 nennen 11 Troubleshooting the Tractor eeen 38 Safety DecalS cicatrices 12 Troubleshooting the Mower oooooccnnccccconicinannccnnnos 39 Safety Alert Symbol amp Signal Words
88. tectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR Never alter the ROLL BAR by welding anything to it or by drilling additional holes BEFORE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not in excess of the maximum weight specified on the ROLL BAR label 2 Make sure there isn t any missing damaged or loose mounting hardware 3 Make sure the ROLL BAR has been correctly and completely installed EVERY 100 HOURS Inspect the ROLL BAR structure and mounting hardware for 1 Any cracks in the structure structural members and or welds 2 Significant corrosion on any part of the ROLL BAR structure or hardware 3 Missing damaged or loose mounting hardware 4 Mounting hardware that is of a grade lesser than specified 5 Machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator in excess of the maximum weight specified on the ROLL BAR label 6 Any modifications that have been made such as unauthorized welds and holes 7 Any permanent deformation or twisting of the ROLL BAR structure 8 That the ROLL BAR label is still in place and is readable 9 That the ROLL BAR on product warning labels are still on the ROLL BAR and are readable If there is any d
89. than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen A WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting 55 Specifications Specifications NOTE Specifications are correct at time of printing and are subject to change without notice
90. the owner Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part e Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim The manufacturer will not be liable to warrant failures of warranted parts caused by the use of anon exempted add on or modified part 3 Consequential Coverage Coverage shall extend to the failure of any engine components caused by the failure of any warranted emissions parts 4 Claims and Coverage Exclusions Warranty claims shall be filed according to the provisions of the B amp S engine warranty policy Warranty coverage does not apply to failures of emissions parts that are not original equipment B amp S parts or to parts that fail due to abuse neglect or improper maintenance as set forth in the B amp S engine warranty policy B amp S is not liable for warranty coverage of failures of emissions parts caused by the use of add on or modified parts Look For Relevant Emissions Durability Period and Air Index Information On Your Small Off Road Engine Emissions Label Engines that are certified to meet the California Air Resources Board CARB small off road E missions Standard must display information regarding the E missions Durability Period and the Air Index Br
91. ther Exclusions This warranty excludes damage due to accident abuse modifications alterations improper servicing freezing or chemical deterioration Attachments or accessories that were not originally packaged with the product are also excluded There is no warranty coverage on equipment used for primary power in place of utility power or on equipment used in life support applications This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer s control 5410603A Rev California U S EPA and Briggs amp Stratton Corporation Emissions Control Warranty Statement September 2012 Your Warranty Rights And Obligations The California Air Resources Board U S EPA and Briggs amp Stratton B amp S are pleased to explain the emissions control system warranty on your Model Year 2012 2013 engine equipment In California new small off road engines and large spark ignited engines less than or equal to 1 0 liter must be designed built and equipped to meet the State s stringent anti smog standards B amp S must warrant the emissions control system on your engine equipment for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine or equipment Your emissions control system may include parts such as the carburetor or fuel injection system fuel tank ignition system and catalytic converter Also included may be hoses belts connect
92. tightly with plastic or other waterproof material to keep out moisture dirt and insects 8 Completely grease and oil unit as outlined in the Regular Maintenance section 9 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 10 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 11 Drain fuel system completely or add a diesel fuel stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of diesel fumes Remember diesel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire 26 4 WARNING Never store the unit with diesel fuel in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Diesel fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle diesel fuel carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel outdoors into an approved container and away from open flame or sparks
93. uel is old or stale REMEDY 1 Engage parking brake 2 Place in OFF position 3 If engine is hot allow it to cool then refill the fuel tanks Prime the fuel system 4 Lock handles in neutral position locked in neutral position 5 Assume operator s position in seat 6 Pre heat glow plugs 7 Replace fuse 8 Clean the battery terminals 9 Recharge or replace 10 Visually check wiring amp replace broken or frayed wires Tighten loose connections 11 Repair or replace See authorized service dealer 12 Replace as needed See authorized service dealer 13 Drain fuel amp refill with fresh fuel 14 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter 2 Airin fuel system 2 Prime the fuel system Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean radiator screens and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Air in fuel system 2 Prime the fuel system 38 www ferrisindustries com Rider Troubleshooting Continued PROBLEM Engine runs but rider will not drive Troubleshooting Adjustment amp Repair CAUSE 1 Hydraulic release
94. valve s in open position REMEDY 1 Turn valve s clockwise to close 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Rider drive belt slips 1 Pulleys or belt greasy or oily 1 Clean as required 2 Tension too loose 2 Adjust spring tension See Drive Belt Replacement 3 Belt stretched or worn 3 Replace belt Brake will not hold 1 Brake is incorrectly adjusted 1 See Brake Adjustment 2 Brake pads worn 2 Replace with new brake pads Rider steers or handles poorly 1 Steering linkage is loose 1 Check and tighten any loose connections 2 Improper tire inflation 2 See Regular Maintenance Section Troubleshooting the Mower PROBLEM Mower will not raise CAUSE 1 Lift linkage not properly attached or damaged REMEDY 1 See authorized service dealer for repair Engine stalls easily with Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 70 ft lbs 94 N m 2 Mower blades arbors 2 Check and rep
95. w rather than having to stop and Y turn before starting a new row For example to execute a left end of row zero turn 1 Slow down at the end of the row 2 Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the Zero Turn rider You will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Figure 9 Executing an End Of Row Turn 21 Operation Mowing 1 Engage the parking brake Make sure the PTO switch is disengaged the motion control levers are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing When finished shut off the PTO Stop the engine see STOPPING THE TRACTOR AND ENGINE ON DOO BW P Mowing Recommendations Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the perfor
96. w reservoir A Figure 18 The coolant level should be at the LOW COLD mark 3 If the coolant level is insufficient remove the cap E from the reservoir and add coolant to the LOW COLD mark See engine owners manual for specific engine coolant specifications 4 Reinstall the cap NOTE Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine owners manual for engine coolant specifications Change Engine Coolant See engine owners manual for specific engine coolant procedures The drain valve is located at the base of the right hand side of the radiator Clean Radiator amp Screen Clean the radiator A Figure 19 and screen before each use or as required depending on conditions to allow proper air flow through radiator and hydraulic oil cooler 1 Raise the seat plate 2 Lift the radiator screen B straight up to remove the screen Flush the screen with water or blow clean with air Flush the radiator core with water or blow clean with air See engine owners manual for proper radiator cleaning procedures Regular Maintenance Figure 18 Checking the Engine Coolant Level A Overflow Reservoir B LOW Cold Mark C FULL Hot Mark D Cap N Figure 19 Cleaning the Radiator amp Screen A Radiator B Radiator Screen 3 Reinstall the radiator screen Make sure th
97. wer Blade Tips Figure 31 and the notch C is 25 6 35 mm A Mower Blade Cutting Edge deep or greater B Square Corner C Mower blade is bent or broken C Air Lift 3 If the cutting edges are not sharp or have nicks D Wear Measurement DISCARD Mower Blade If sharpen the blades See SHARPENING THE greater than 5 12 7 mm MOWER BLADES A Figure 31 Inspecting the Mower Blade Air Lifts A New Mower Blade B Mower Blade at Wear Limit A notch begins to form C Mower Blade in Dangerous Condition Notch measures 25 6 35 mm or greater DO NOT USE Replace with new mower blade 35 Regular Maintenance Sharpening the Mower Blades A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades Always wear safety eye protection when grinding 1 Sh th blade with rinder hand file A i ot a 5 a a a pena oa Figure 32 Sharpening the Mower Blade A Mower Blade Bevel 2 Sharpen the mower blade by removing an equal B Mower Blade Cutting Edge amount of material from each end of the mower blade 3 Keep the original bevel A Figure 32 when grinding Do NOT change the mower blade bevel 4 The mower blade should have a maximum 1 64 0 40 mm cutting edge B or less 5 Balance the mower blade before installing Balancing the Mower Blades 4 CAUTION Avoid injury Keep mower blades balanced An unb

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