Dixon ZTR 3II User's Manual
Contents
1. 2154 a Eger N j 3153 3103 5 GI 3965 TL 70 Illustration Mower Deck Assembly 30 Models ZTR 308 311 Qui 930 9 abeq2. 10 Ex Tooth Lockwasher 3189 1 2 13x5 1 2 Carriage Bolt 3191 Pop Rivet 5 32 3194 Face Nut 5 8 32 3197 5 8 11 Jam Locknut 3198 1 4 20 Wing Nut w Nylok 3199 5 16 18 x 2 1 4 HH Bolt 3204 1 4 20 Hex Nut w Nylok 3205 5 16 18 Hex Nut w Nylok 3206 3 8 16 Hex Nut w Nylok 3207 Ve 13 Hex Nut w Nylok 3208 10 24 Hex Nut w Nylok 3209 Y2 20 Jam Nut PART 3210 3212 3300 3401 3402 3500 3502 3503 3504 3507 3508 3521 3531 3536 3552 3553 3554 3556 3558 3578 3585 3586 3588 3597 3604 3607 3608 3610 3611 3618 4009 4013 4014 4047 4075 4092 4124 4146 4148 4197 4201 4204 4211 4216 4217 4230 4234 4242 4243 4244 5005 5015 5019 5028 5036 5046 5050 5079 5084 5085 5103 5109 5110 5111 5112 5133 5151 5153 5156 5164 5165 5166 5170 6059 6065 6100 6107 6113 6159 6164 8502 8503 8539 Page 2 os NAME 3 8 24 x 1 1 2 HH Bolt Gr 5 5 8 Flatwasher Foam Pad 311 Tube Bronze Bushing Bali Joint Cont RodRH Thread Hand Grip Ball Joint Cont RodLH Thread Double Ball Joint Floor Pad Long Floor Pad Short Eng Cam Mount Bushing Decal Operating Instructions Warning Label Danger Tank Mount Bracket Long 311 Tank Mount Bracket Short 311 Fuel Cap Gauge 311 Tank Support L 311 2 Gal Tank w cap gauge 31 1 Nylon Bushing Decal Cutting Height Decal Model 311 Decal lgnltion Switch Battery Cover Decal Blade Drive Engaging Linkage Hand Grip Deflect
3. 35 13 UNC Hex Jam Locknut 3037 3 8 24 UNF x HH Bolt Gr 5 3046 3 8 16 UNC x 2 HH Bolt 3047 3 8 24 UNF Hex Locknut 3052 3 32 Dia x 3 4 Cotter Pin 3054 3 16 01 a x 1 Roll Pin 3056 5 16 Fender Washer 3057 3 8 Std Flatwasher 3058 1 8 2 Cotter Pin 3060 3 16 x 3 4 Roll Pin 3061 5 16 18 UNC x 3 8 Soc Set Screw 3063 10 24 UNC x 4 Rd Hd Screw 3065 3 8 Helical Lockwasher 3066 3 16 Std Flatwasher 3072 1 8 x 1 3 4 Hair Pin Cotter 3074 5 16 24 UNF Hex Jam Nut 3076 3 8 24 UNF Hex Nut 3078 5 16 18 UNC Hex Locknut 3081 16 32 UNC Hex Nut 3082 6 Lockwasher 3087 5 16 18 UNC x 3 4 HH Bolt 3088 1 4 20 x 1 HH Bolt Gr 5 3090 1 2 20 UNF x 1 1 4 HH Bolt Gr 2 3091 72 20 UNF Hex Lug Nut 3093 5 16 18 UNC x 1 HH Bolt 3098 5 16 18 x 3 HH Bolt 3099 7 16 20 UNF X 3 4 HH Bolt Gr 5 3100 7 16 H D Flatwasher 3101 7 16 Lockwasher Helical 3103 3 8 24 x HH Bolt Gr 5 3105 1 4 x 1 1 4 HD Spirol Pin 3106 1 4 X 1 Spirol Pin HD 3107 1 4 x 1 1 4 HD Spirol Pin 3116 5 16 18 UNC x 1 Carriage Bolt 3118 Disc Spring 3128 7 16 14 UNC Hex Jam Nut 3129 Plastic Tube Closure 3133 8 32 x 1 2 TR 3 Screw 3134 1 2 28 x 1 4 Soc Set Screw 3151 6 32 UNC x 1 2 Rd Hd Screw 3153 3 8 24 UNF Nut RH Thread 3156 5 16 18 UNC 2Axl 125 HH Bolt 3159 Disc Spring 3161 5 16 24 UNF Nut LH Thread 3175 4 13 x 1 1 2 HH Bolt 3180 1 4 20 Hex Locknut 3181 Woodruff Key 605 3182 Flip Lock Bushing 3187 10 32 Hex Nut 3188
4. Date 8 84 Page 10f 6 TECHNICAL DATA BROCHURE ZTR 308 311 IMPORTANT READ OPERATOR S MANUAL BEFORE OPERATION OR MAKING ADJUSTMENTS Seat Adjustment Loosen bolts on sliding brackets under each side of seat slide seat forward or rearward to desired position Re tighten bolts Do not operate mower with bracket bolts in a loose condition Mower Blade Operation To start mower blades move lever on floor slowly to ON position To stop mower blades move lever on floor slowly to OFF position Body Removal 1 Disconnect throttle cable from engine 2 Disconnect the rear wiring loom P N 4244 from the body by lightly squeezing the Econo Seal plug This is located at the left rear of the body 3 Remove 4 control lever bolts and remove upper control levers P N 1689 4 1690 4 Remove the 2 attach nuts on floor of body and unfasten latches located on each side of body at the rear 5 Place height adjustment lever in vertical position and mower engaging lever 1n off position and carefully lift body up and off chassis 6 Reverse the above procedure for assembly Removing Mower Deck 1 Loosen belt keeper P N 2234 located under engine by loosening 2 rear engine mount bolts to allow mower deck drive belt to come free of rear pulley Re tighten belt keeper 2 Disconnect the wiring loom at the deck safety switch P N 4242 3 Remove 4 attach pins P N 6107 and clips from 4 mower deck attach points and 2 stabilizer bars P N 6159 4 Raise fro
5. Rod L Rod Upper Control Lever w grip L Upper Contra Lever w grip R Bear i9 Locking Collar Mower Deck V Pulley Battery Strap Quadrant Spring Lift Handle Hub Pulley Spacer Engaging Idler Spacer Support amp Sprocket Spacer Pivot Belt Swivel Fitting Wheel Hub Assembly Wheel Hub Belt Keeper Tie Bar Assembly Tie Bar Frame Bumper Body Rear Wheel amp Tire 30 Mower Blade Drive Chain Assembly Deck Drive Belt V ldler Pulley Control Rod Assembly Name Decal Model Decal 308 Parking Brake Decal Seat 308 Rear Tire 16x6 50 8 00 Rear Rim Double Engine Pulley Transaxle Drive Belt Control R od Support Shaft Brake link L Brake Link R Spacer 5 16 x 203 Brake Rod Brake Handle Brake Arm Brake Arm Stop Transaxle Assembly Rear Frame Tube Front Frame Tube Torque Rod Support L Support R Mower Deck Weldment Engaging Rod Shaft Clutch Idler Hub Sub Assembly Hub Deflector Caution Decal PARTS LIST FOR ZTR 308 311 PART NAME 2823 Oil Drain Assembly 2827 Engaging Cam 2828 Connecting Arm 2829 Spacer 2830 Belt Keeper 3000 5 16 24 UNC Hex Locknut 3003 5 16 18 UNC x 1 HH Bolt 3005 5 16 18 UNC Hex Nut 3008 14 ID 3 4 OD Flat Washer 3009 5 16 18 UNC x 1 3 4 HH Bolt Gr 5 3010 1 2 Dia x 2 4 Rd Head Rivet 3014 14 20 UNC x 3 4 HH Bolt Gr 5 3019 5 16 Helical Lockwasher 3020 5 16 Std Flatwasher 3029 Front Grommet 3031 5 16 18 UNC Acorn Nut 3033 1 2 SAE Flatwasher 30
6. n operator rises from seat return to an authorized Dixon dealer for adjustment or repair Removing Cutter Blade Secure mower cutter blade P N 2406 from turning observe blade position when removing remove blade bolt from center of blade remove blade flange P N 2837 blade P N 2406 and spacer P N 2829 Parking Brake Adjustment Remove body as described above Tighten nut on brake rod P N 2533 located in front of the transaxle on each side just enough to prevent brake from slipping when engaged CAUTION Over tightening may cause premature wear on brake band P N 5085 PART 1015 1022 1030 1039 1046 1108 1109 1110 1140 1536 1540 1544 1636 1647 1654 1655 1657 1667 1678 1679 1682 1685 1689 1690 1701 1702 1705 1712 2127 2134 2154 2159 2164 2166 2172 2203 2204 2234 2237 2238 2262 2264 2270 2402 2406 2408 2412 2413 2417 2422 2456 2460 2463 2465 2466 2468 2469 2475 2509 2526 2527 2532 2533 2534 2536 2538 2550 2551 2552 2555 2557 2558 2681 2686 2687 2690 2692 2694 2697 2732 NAME Caster Caster Wheel 1 Tire Upper Lift Link Lower Lift Link Lift Tube Short T1re FrontKneel Inner Tube Front Wheel Caster Axle Bushing Caster Wheel Bearing Chain Connecting Link Engine Shaft Key Bellcrank Bellcrank Kit Control Pin Transaxle Idler Bracket Transaxle Idler Pulley Transaxle Idler Spring Lower ControlLever Flat Idler Pulley Chain Tensioned Bracket L
7. nt of mower chassis to allow mower deck engaging rod P N 2686 to clear the body At this time mower may be rolled free of mower deck for service and or replacement 5 To re install reverse the above procedure Adjustment of Mower Drive Belt amp Related Safety Components Safety Switch amp Blade Brake 1 Locate the deck safety switch P N 4242 so that the face of the switch body Is flush with the end of mounting bracket 2 To obtain proper belt tension loosen locknut P N 3005 on end of engaging linkage rod P N 3607 and adjust to proper tension Note Tension should be checked with belt In the engaged or on position 3 Blade brake linkage adjustment mower drive belt must be in disengaged or off position 4 Adjust swivel fitting P N 2172 located on brake linkage L Rod P N 1685 so that there Isa 3 16 to 5 16 gap between the deck safety switch body P N 4242 and the striker plate attached to the connecting arm P N 2828 Note Clutch Idler bracket P N 2690 must be raised so that brake link swivel P N 2172 can be adjusted Safety Checks Important 1 After reassembly while on seat attempt to start engine with mower deck engaged Engine should not start If engine does start return to an authorized Dixon dealer for adjustment or repair 2 Disengage the mower deck and start the engine With operator in normal mowing position engage mower deck and remove weight from seat The engine should stop If engine does not stop whe
8. or Spring Body Latch J Bolt Wire Clip Wire Tie f lt Seat 311 Seat Switch 10 Amp Fuse Fuse Holder Solenoid Nylon Washer Seat Angle Ignition Switch Switch Key for 4197 Flex Guard Wiring Cover Solenoid Starter Cable Battery Ground Cable Battery Throttle Cable Battery Cable Deck Safety Switch Body Wiring Loom Rear Wiring Loom Discup Sprocket 24T Transaxle Chain Transaxle Bearing Pivot Spring Positive Neutral Rod Positive Neutral Kit HD Transaxle Pulley Brake Drum Brake Band Eye Bolt Molded Cone Keyed Cone Frame Shaft Sleeve fits 5110 Key Sq 3 16x1 1 2 fits 5110 Cradle Spring Torque Rod Adjuster Cradle Cradle Shaft Sprocket 9T Cone Frame Cone Frame Assembly HO Positive Neutral Spring Flat Idler Pulley Serpentine Idler Spring Shaft Key Deck Pin Blade Wisher Stabilizer Arm Bronze Bushing Caster Axle Kit Front Rim Wiring Kit a2 a fe cede aie P Page 3 of 6 mur r a hs on 3910 3691 3525 ti ITO SITUBE 8503 RIM _HOS TIRE f F 1669 W GRIP 1690 w GRIP Re 5 fm k pre 2 LR Pees 77 Illustration Transaxle Assembly Models ZTR 308 311 LP K ai h z a F Im P FU b kur 9 40 H abed 4047 Illustration Body Assembly Models ZTR 308 311 Page 5 of 6 2463 308 4014 311 3210 3065 _ 3100 eo 3608 T 2 2
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