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APC Smart-UPS 6000VA Online 230V Ext Batt

1. 86 10 6201 6088 Hong tratto anaes 88 622 755 1945 India Nepal Sri Lanka Bangladesh Maldives 91 44 433 1124 82 2 501 6492 PH S 63 2 813 2662 Email for Southeast Asia asetech apcc com Email for AUS Ln en Pii e anztech apcc com Email for India sissies tisse trt ta Sse isbtech apcc com 990 1007A Revision 2 9 99 18
2. Installation Instructions Note This function must be performed by qualified personnel only This UPS is equipped with a SmartSlot for accessories See the APC Website www apcc com for available accessories Warning Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the warranty Checking Electrical Data Check the identification label on the back of the unit to verify that the specified voltage and power rating match the available mains voltage and load requirements as specified in the tables shown with each configuration connection Electrical Connections Warning Make sure that main power supply is switched off before any installation is carried out on the system Switching Off Switch off the Smart UPS DP in the following way 1 Switch the on off switch on the front to 0 down 2 Switch off mains fuse on the rear 3 Switch off the mains supply The electrical connections and service on the unit must be carried out by an authorized electrician according to national and local regulations To get access to the terminals remove the screw on the back and remove the cover DANGER A HIGH VOLTAGE 3 990 1007A Revision 2 9 99 External Connections Notes s a standard the Smart UPS DP is made for single phase connection Due to the leakage current of 3 5 to 10 mA the Smart UPS DP mu
3. M O S 13 nita ON SR EN EM LE eR LEM 13 SWIC OES si NA E E a eal 13 STEEL OVO ENN eRe A SN OQ AE Re dr Oe RN A NN 13 External Semice Bypass Palle De rat ee 13 KED gm E gee mm 14 BACCO IES ES SE 15 PMO MARC oO TN sn n reci c scone aerate LP 15 Manual Sakti MM hd IMMANE A 15 Bater neo eux Ne SANS RIS x I eh E St RM NM EN 15 EOLA 15 Storage CODOIHOTIS dn ditum ee EM MM M Med UD 15 Ec a6 mn eben ER OP ere NNR 15 H 15 Specifications SSS RT SS M 16 Limited Warranty esis ses see SSS ES SSUES SUE SSS 16 Regulatory Agency Approvals Si eT ESSE ELE TU 17 APC Cont
4. 1 Replacement and Recyelms OL a ES o eet tan med RRS RnR Se l 1111181 TS BE COM eee E A SSS SSSR SE TS E 2 AS HEC OMS US E ha ia EE SSE AE EEE E EE 2 E A A NT 2 Placement pA pM MEE A MEM UEM MR E 3 Installation Instructions eec R M 3 10611311601 Tec BD sir T X 3 STS n fena eS eS 3 Mains MaRS atten eB USE t tee coe bet 4 REIN TE Steere A EEE AET T AEEA ETE EEE A E Er 5 COMMONER a TTL 6 Computer Interface Port OB Honor SS MEI dM SE Te 6 Emergency Power Off EPO Remote Shut Down and Signal Relay Port 0 01010 ess 6 Optional Equipment Installation E N 8 GalyaniedJsolation 11205310010 BN rata toot ia et SR seti uM 8 External Service Bypass PANE SBP 2 cote cS SSE ITER ES Te ETT ie Oe iano PERSO eas 10 External Service Bypass Panel and Galvanic Isolation 1120510170 11 External ne RR ee RE SEES du SENER ee ME RUM I 12 OPER ACME Instructions
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6. 5V Pin 13 RSD Pin 25 RSD Low 25V to 0 5V Min Pulse length 1 sec 990 1007A Revision 2 9 99 6 X005 J100 EPO Relay PC Board RELAY EPORELAY y oar FUNCTION 1 PC BOARD NC1 4 O ON OFF RELAY D NO1 I NO1 15 COM SR 2 CHGND Lo o MADE IN USA i NC2 NC2 K BYPASS 16 c 8 2 DO0O0000000008 OPERATION 17 5 come J100 COM2 CHGND 2 29 NC i eee PSU PU o 20 COMI Nos amp on PSU PU 20 NOT BATTERY 18 8 3 PSU 60 e CHGND OPERATION LAC NC2 NO3 19 COM3 RSD 2 Qe RELAY COM3 E O RSD Go COM2 I od xs CGND g 28 NO2 NC4 d O 4 CEND 80 e CHGND y WY BATTERY LOW me 204 c No4 CHGND 6 2 NC3 WARNING RELAY 24 gt coma NO4 Go 09 COM3 TM CHGND COMA 2 29 NO3 7O 490 CHGND PSU PU J101 J102 V UFU PSU PU 11 PSU PSU 121 RSD RSD K me rt REMOTE RSD SHUTDOWN RSD J 00 L eS CGND CHGND 777 O EPO SHUTDOWN EXAMPLES ISOLATED OPERATION OO NORMALLY CLOSED _ NORMAL
7. LY OPEN OPERATION OPERATION ISOLATED EE PSU PU PSU PU PSU PU VOLTAGE i o1 12 7 PSU PU gt PSU PU _ gt PSU PU PSU EM c PSU EE PSU RSD a RSD d _ RSD RSD 7 RSD T RSD 005 5 CEND COND XT CGND ISOLATED CGND CGND CHGND GND CHGND CHGND O O D To shut the unit down the RSD pin is connected to PSU and RSD pin is connected to CGND The unit will shut down in one second The EPO port can be connected to a stop switch so that the Smart UPS DP can be switched off quickly e g in case of fire 7 990 1007A Revision 2 9 99 Optional Equipment Installation Galvanic Isolation Transformer The galvanic isolation transformer can be delivered for one or two phase connection When connecting a Smart UPS DP and galvanic isolation transformer the AC bus and the wires for the thermo switch must be mounted Please follow the instructions below Note If the cables in the galvanic isolation transformer have 4 wires the wire marked no 3 must be cut off Galvanic Isolation Transformer Connections The AC bus from the galvanic isolation transformer must be mounted Note If the galvanic isolation module is installed it must be secured so that the neutral is grounded according to local regulations This is done in the galvanic isolation transformer with a wire between terminal 5 PE and 9 neutral This wire is already mounted f
8. Sicherhei Declaration of Conformity Application of Council Directives 89 336 EEC 73 23 EEC 92 31 EEC 93 68 EEC 91 157 EEC Standards to Which Conformity Declared EN50091 1 1 EN50091 2 EN60950 Manufacturer s Name and Address American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 USA or American Power Conversion A P C b v Ballybritt Business Park Galway Ireland or American Power Conversion Phillipines Second Street Caivte EPZA Roserio Cavite Phillipines or Silcon Power Electronics A S Silcon Alle 6000 Kolding Denmark Importer s Name and Address American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Type of Equipment Uninterruptible Power Supply Model Numbers Smart UPS DP 10000 Serial Numbers X9901 000 0000 X9999 999 9999 X0001 000 0000 X0099 999 9999 Years of Manufacture 1999 2000 Note Where X B OW or D We the undersigned hereby declare that the equipment specified above conforms to the above directives Billerica MA 1 1 99 dips t d Place Date Stephen A Lee Regulatory Compliance Engineer Galway Ireland 1 1 99 Ca ptt Place Date Ray S Ballard Managing Director Europe 17 990 1007A Revision 2 9 99 APC Contact Information Internet http www apcc com Latin America South America Argentina 0800 9 APCC 0800 9 2722 Mexico nnne 95 800 804 4283 Brazil acci te
9. Smart UPS DP Uninterruptible Power Supply Models SUDP4000 SUDP6000 SUDP8000I SUDP10000I User s Manual www apcc com 990 1007A Revision 2 9 99 Entire contents copyright 1999 by American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited Smart UPS is a registered trademark of APC All other trademarks are the property of their respective owners 990 1007A Revision 2 9 99 Smart UPS DP Quick Reference Guide About Your New UPS This Uninterruptible Power Supply UPS prevents blackouts brownouts sags and surges from reaching your computer and other valuable electronic equipment filters out utility line fluctuations and isolates your equipment from disturbances by actively controlling voltage to loads and supplying power from its batteries when required While running on battery an internal alarm will sound periodic beeps The mute button may be pressed to silence the UPS alarm If the utility power does not return the UPS will continue supplying power to the connected equipment until exhausted A continuous beeping will sound two minutes before the UPS s final low battery shutdown If using a computer you must manually save your files and power down before the UPS turns itself off unless you are using PowerChute interface software that provides automatic unattended shutdown Installation and Setup 1 Install UPS e The Smart UPS DP must be insta
10. act INIOLMAUO mec 18 2 ICA SOUSA TACHA Soe bd S ie e ce E 18 Middle traditas a Mets cem etel iN al RE BEDE SE RES P P SEES Eds 18 ASIT AUSTA EE NT 18 i 990 1007A Revision 2 9 99 990 1007A Revision 2 9 99 Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries It is intended for APC customers who setup install relocate or maintain APC equipment Handling Safety Be careful Do not lift heavy loads without assistance lt 18 kg lt 40 Ib 32 55 kg 70 120 Ib gt 55 kg 7120 Ib 18 32 kg 40 70 Ib Equipment with casters is built to move on a smooth surface without any obstacles Do not use a ramp inclined at more than 10 This equipment is intended for installation in a temperature controlled indoor area see the User s Manual for exact temperature range free of conductive contaminants Electrical Safety Do not work alone under hazardous conditions High short circuit current through conductive materials could cause severe burns A licensed electrician is required to install permanently wired equipment Check that the power cord s plug s and sockets are in good condition To reduce the risk of elec
11. and Galvanic Isolation Transformer Connections Standard System With Isolating Transformer 230 V And SBP System Mains Fuse Input Cable Input Cable SBP Input Cable UPS Fm ehanslormer Din gl Types Output Cable UPS Output Fuse SBP Fo Output Cable SBP L INPUT SBP OUTPUT Input L lao Tr L CABLE L Ke L CABLE i Cable Tr N SBP N SBP N a CY PE 1010 d 1234 EL Tr Sw cable 11 990 1007A Revision 2 9 99 Standard System With Isolating Transformer 400 V And SBP System Mains Fuse Input Cable Input Cable UPS Output Cable Fm 4 15101106 ee Din gl Types Output Cable UPS Output Fuse SBP Fo Output Cable SBP 2 2 LOAD INPUT SBP OUTPUT Fo L input L1 lao Tr L CABLE L L CABLE able Tr N SBP SBP N D lind MBS CONTROL UPS Tr Sw cable External Run Battery Cabinet Note You must attach a ferrite bead to the signal cable of the extended run battery cabinet to ensure regulatory compliance A ferrite bead and its installation instructions are included in the literature kit For longer uninterrupted power during UPS on battery operation connect an extended run battery cabinet to the Smart UPS DP All connection diagrams show the UPS with an extended run battery cabinet already connected Detail of Smart UPS DP with an Extended Run Battery Cabinet MBS control UPS Belt Temp sensor 990 1007A Revision 2 9 99 12 O
12. atching shutdown on overload Overload protection on line 25A 40A 50A 63A Noise filter Normal and common mode EMI RFI suppression 100 kHz to 10 MHz Spill proof maintenance free sealed lead acid 5 years depending on number of discharge cycles and ambient temperature 24 hours from total discharge Operating temperature 0 to 40 C 32 to 104 F Storage temperature 15 to 45 C 5 to 113 F Operating and storage relative humidity 30 to 95 not condensing Operating elevation 0 to 3 000 m 0 to 10 000 ft Storage elevation 0 to 15 000 m 0 to 50 000 ft Electromagnetic Compatibility EMC EN5009 1 2 Electromagnetic Interference EMI EN55022 Class A Electromagnetic Immunity IEC 801 2 801 3 801 4 801 5 1000 2 2 EN60555 1 2 3 EN61000 4 1 EN61000 4 11 45 dBA Input voltage on line operation 230 volt output range Nominal input frequency Input protection Battery type Typical battery life Typical recharge time Audible noise in dBA at m 3 ft Safety approvals GS licensed by VDE to EN50091 1 1 and EN60950 Size W x H x D 315 x 650 x 610 mm Weight 128 kg 138 kg Limited Warranty American Power Conversion APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase Its obligation under this warranty is limited to repairing or replacing at its own sole option any such defective products To obtain service under warranty you must obtai
13. e Insert the metal pallet brackets into the holes on the unloading ramp Have two 2 people standing on either side of the Smart UPS DP wheel the unit down the unloading ramp Do not stand in front of the UPS 2 Refer to this User s Manual for safety information and installation instructions Lift off the cardboard box that covers the top and sides of the package A wooden pallet forms the bottom of the box Unscrew the hold down bolts that secure the Smart UPS DP to the pallet Open the literature kit and locate the two 2 metal pallet brackets Attach the unloading ramp to the pallet Placement ame Install the UPS in a protected area that is free of excessive Qu 7 dF m at dust and has adequate air flow Sufficient cooling must be 1 xv ensured by a minimum of 150 mm free space from the i ventilation slots on the back and 200 mm from the ventilation d x x x x slots on the right side Do not operate the UPS where the B temperature and humidity are outside the specified limits To secure the unit in place Once the unit is positioned use a wrench to lower the drop bolts raising the front wheels so the unit will not roll The drop bolts are located behind the front wheels The figure to the left shows the drop bolts lowered
14. e of the bar Green Normal Oper Battery Oper Yellow Xt Recharging Batt 3p Check Battery 8 Red Overload Bypass Failure 25 50 75 100 MUTE The general meaning is Green Okay Yellow Okay but Red DANGER Might lose output CONSTANT GREEN r 4 i gt gt a gt Z z j lt m r m r m 2 FLASHING YELLOW CONSTANT RED FLASHING RED LED DISPLAY NORMAL OPERATION 0 25 load 25 50 load 50 75 load 75 100 load BATTERY OPERATION 100 75 remaining energy 75 50 remaining energy 50 25 remaining energy 25 0 remaining energy CHARGING 0 25 recharged 25 50 recharged 50 75 recharged 75 100 recharged Note When the batteries are approximately 90 recharged the bar switches to green Battery is wearing out and needs to be changed Overload Bypass An alarm will sound when the UPS goes into battery operation bypass operation or fault conditions The alarm can be stopped by pressing the mute button 990 1007A Revision 2 9 99 14 Automatic Battery Check The battery test is automatically carried out every third month if the automatic battery test function is set The battery test starts when the batteries are fully charged There is no alarm given for the battery op
15. e personnel Batteries must be recycled Deliver the battery to an appropriate recycling facility or ship it to the supplier in the new battery s packing material See the new battery instructions for more information Do not dispose of batteries in a fire The batteries may explode Do not open or mutilate batteries They contain an electrolyte which is toxic and harmful to the skin and eyes To avoid personal injury due to energy hazard remove wrist watches and jewelry such as rings when replacing the batteries Use tools with insulated handles Replace batteries with the same number and type of batteries as originally installed in the equipment Replacement and Recycling of Batteries See your dealer or the Battery Replacement Section of this User s Manual for information on replacement battery kits and battery recycling 1 990 1007A Revision 2 9 99 Initial Inspection Inspection Inspect the UPS upon receipt Notify the carrier and dealer if there is damage The packaging is recyclable save it for reuse or dispose of it properly Unpacking Move the UPS in its shipping package as close to the desired location as possible Then follow these instructions 990 1007A Revision 2 9 99 Use scissors or a knife to cut the plastic straps and open the package Unpack all visible foam pieces and the wooden unloading ramp Remove the carton liner Pull out the two 2 metal bars and set asid
16. ens 0800 12 72 21 PU BUY vies eene 000 413 598 2139 Colombia 980 15 39 47 SERES 8001 2856 Exnall apctchla apcc com Europe Middle East Africa PRONE satsede 353 91 702020 Email Europe apceurtech apcc com TAX e 353 9 755275 Email Central Africa reslafr apcc com Ireland 1 800 702000 x 2045 Luxembourg 0800 2091 0660 6480 NOVI NT 800 11 632 Belgium 0800 15063 Polini 00800 353 1202 Denmark 800 18 153 Portugal 0800 853 182 FRANCE en 0800 906 483 bd dese 007 095 2306297 toll number Finland 9800 13 374 South Africa 0800 994206 Germany 0800 180 1227 NY 0 900 95 35 33 Holland 0800 0224655 SETE 020 795 419 Hungary 00800 12221 Switzerland 0800 556177 Ss ere eee 177 353 2206 FUE REN 0800 35390275 FEAL 1678 74731 UE PH 0800 132990 Asia Australia Australia New 70 10 61 2 9955 9366 1 800 652 725 Singapore Thailand 31100 65 337 4462 WRAY SU ETE 60 3 756 8786 6 a SIS NIRE 62 21 6500813 BT
17. er when put into service often life or when operated at elevated temperatures If the battery is near the end of its service life consider replacing the battery Check the UPS s load using PowerChute Unplug less needed equipment such as printers Have the UPS serviced immediately e The UPS is overloaded Front panel indicators off e The UPS has been shut down by remote control All indicators are lit constant red and UPS emits a constant beeping e Overload Reduce the load on the UPS by unplugging equipment and reset the fuse switch on back of UPS by switching it up if necessary Have the UPS serviced immediately None The UPS will restart automatically when utility power returns e Internal UPS fault All indicators are off and UPS is connected to the AC power e The UPS is shut down and None The UPS will return to normal the battery is discharged operation when the power is restored and from an extended outage the battery has a sufficient charge All indicators are flashing yellow e Weak batteries Do another self test to see if it clears e Replacement batteries not Confirm the battery connections connected properly 990 1007A Revision 2 9 99 Table of Contents CGY C C ED 1 jm ae CH NONE 1 EE SES RES 1 0 10 ES E ST ei CC ei anes l m ttr _
18. eration and the display shows normal operation Manual Battery Check 1 Let the Smart UPS DP run in normal operation for 24 hours 2 Use the PowerChute power management software to start the self test WARNING The tests are carried out to detect possible failure in the Smart UPS DP Save all work on the connected load before tests are started Battery tests should be run during noncritical periods for computer operation safety reasons Battery Replacement The built in batteries are designed for five years of service life Service personnel will replace the batteries every three to five years or when an annual check gives an unsatisfactory result See your dealer or call the number in this manual for information on replacement battery Note Please read the cautions in the Safety Section at the beginning of this User s Guide Once the battery is disconnected the loads are not protected from power outages the supplier in the new battery s packing material See the new battery instructions for more e G Batteries must be recycled Deliver the battery to an appropriate recycling facility or ship it to m information Storage Conditions Store the UPS covered and upright in a cool dry location with its battery fully charged Before storing charge the UPS for at least 2 hours Remove any accessories in the accessory slot and disconnect any cables connected to the computer interface port to avoid unnecessarily draining t
19. he battery Extended storage At 15 to 30 C 5 to 86 F charge the UPS s battery every 6 months At 30 to 45 C 86 to 113 F charge the UPS s battery every 3 months Service If the UPS requires service do not return it to the dealer Follow these steps 1 Use the Troubleshooting section of the Quick Reference Guide to eliminate common problems Verify that no circuit breakers are tripped A tripped circuit breaker is the most common UPS problem If the problem persists call customer service or visit the APC Internet Website www apcc com pec m X Note the model number of the UPS the serial number and the date purchased A technician will ask you to describe the problem and try to solve it over the phone if possible If this is not possible the technician will schedule a service call 15 990 1007A Revision 2 9 99 Specifications SUDP4000I SUDP6000I SUDP8000I SUDP10000I Acceptable input voltage 220 230 240V 10 15 normal operation 10 bypass operation 220 230 240 VAC 220 230 240 VAC 50 or 60 Hz Resettable circuit breaker Frequency limits on line operation 50 or 60 Hz 8 Bypass Transfer time 2 ms typical 5 ms maximum Maximum load Total 10000 VA On battery output voltage 230 VAC On battery frequency 50 or 60 Hz 0 1 Hz unless synchronized to utility during brownout On battery waveshape Low distortion sine wave Overload protection on battery Overcurrent and short circuit protected l
20. lled by a local authorized electrician e National and local electrical regulations must be adhered to during installation and operation 2 Turn on UPS e Switch on the mains fuse on the rear of the UPS The Smart UPS DP will perform a self check ending with the LED display showing red yellow green indicating the unit is functioning properly The unit performs a self test automatically when turned on and every two weeks thereafter e Turn the on off switch on the front of the Smart UPS DP to 1 up The acoustic Q alarm will give a short beep when output power is available e The UPS charges its battery whenever it is connected to utility power and the on off switch on the front of the unit is turned on 1 or up The battery charges fully during the first 4 hours of normal operation Do not expect full runtime during this initial charge period F001 Mains O 3 Install PowerChute e For additional computer system security install PowerChute UPS monitoring software It provides automatic unattended shutdown capabilities on most major network operating systems See the Software Installation Instruction Sheet for details English Troubleshooting Use the chart below to solve minor UPS installation problems Contact APC Technical Support Staff for assistance with complex UPS problems See APC Contact Information page 18 for a location near you P
21. n a Returned Material Authorization RMA number from customer support see the Service section of the User s Manual Products must be returned with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment which has been damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase EXCEPT AS PROVIDED HEREIN AMERICAN POWER CONVERSION MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL APC BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise 990 1007A Revision 2 9 99 16 Regulatory Agency Approvals CC 5 ME 61 JS epr ft N 394
22. nging the factory setting please contact your local dealer Principal Diagram common fault NC NO Com Com Data Relay contacts ohmic load DC min max 12Vpc 20mA 60Vpc 1A AC min max 12V4c 20mA 250V ac 8A olo Computer Interface Port Optional PowerChute power management software and interface kits can be used with this UPS If used connect the interface cable to the 9 pin computer interface port on the back panel of the UPS Secure the connector s screws to complete the connection Note The serial cable should not be connected to the UPS until the user is ready to install the software a Emergency Power Off EPO Remote Shut Down and Signal Relay Port Optional The EPO function uses the Remote Shut Down RSD pins on the X005 25 pin Sub D female connector on the gt back of the UPS The J100 PC board with the mate a 25 pin Sub D male to the X005 and a screw capture ee connector for each of the pins list below is included the UPS UPS off Pin 2 14 short circuit Pin 2 15 open circuit Normal operation Pin 4 16 short circuit Pin 4 17 open circuit Battery operation Pin 6 19 short circuit Normal operation Pin 6 18 short circuit Pin 6 19 open circuit Battery voltage normal Pin 8 20 short circuit Pin 8 21 open circuit Galvanic isolated DC supply 5V 30 mA or 12V 20 mA Pin 12 PSU Pin 24 PSU GND Pull up resistor 24000117 Pin 11 Pull up Remote shut down input High 3 5V to 2
23. perating Instructions Switching On Switch on the mains fuse on the rear of the UPS The Smart UPS DP will perform a self check ending with the LED display showing red yellow green meaning that the unit is functioning properly The unit performs a self test automatically when turned on and every two weeks thereafter Switch the 1 0 switch on the front of the Smart UPS to 1 up The acoustic alarm will give a short beep when output power is available Note Whenever the UPS is turned on and utility voltage is present the charger maintains battery charge Switching Off Switching off the Smart UPS DP must be done in the following way e Switch the on off switch on the front to 0 down e Switch off down the mains fuse on the rear e Switch off the main supply Setting the Voltage If the AC power mains voltage is not 230 V the factory set default for the UPS use the PowerChute power management software to set it to the correct voltage This must be done with no load connected to the UPS External Service Bypass Panel Operation The external service bypass panel SBP isolates the Smart UPS DP so service can be carried out safely without any interruption to the load WARNING The Smart UPS DP must only be connected by service bypass panels SBPs manufactured by APC If SBPs other than those manufactured by APC are used the UPS system may be damaged and the warranty given by APC is repealed When
24. roblem and Solution Possible Cause UPS will not turn on e On off switch turned to off Turn the switch to 1 up to power the UPS 0 or down and the load Fuse switch turned to off Turn the switch up down On off switch needs to be cycled on and off e UPS not connected to AC power supply Switching the on off switch to off 0 or down and on again 1 or up Check that the power cable from the UPS to the power supply is securely connected at both ends e UPS input circuit breaker Reduce the load on the UPS by unplugging tripped equipment and reset the fuse switch on back of UPS by switching it up Very low or no utility Check the circuit breakers to the AC power voltage supply UPS will not turn off e Internal UPS fault UPS operates on battery although normal line voltage exists e UPS input circuit breaker Reduce the load on the UPS by unplugging tripped equipment and reset the fuse switch on back of UPS by switching it up if necessary e Very high low or distorted Move the UPS to a different circuit line voltage Inexpensive Test the input voltage using PowerChute fuel powered generators can distort the voltage UPS beeps occasionally e Normal UPS operation None The UPS is protecting the load UPS does not provide expected backup time e The UPS s battery is weak Charge the battery Batteries require due to recent outage or is recharging after extended outages Also near the end of its service they wear fast
25. rom the factory If the Smart UPS DP has to be grounded to a separate EDP earth this is done to terminal 9 after having removed the wire between terminals 5 and 9 Standard System With Isolating Transformer 230 V System Mains Fuse Input Cable Input Cable UPS Output Cable UPS CON aransformer Din gl Types MAINS LOAD Fm Input L Iso Tr L Cable Tr f N N N INPUT CABLE UPS OUTPUT CABLE UPS N PE E Tr Sw cable 990 1007A Revision 2 9 99 8 Standard System With Isolating Transformer 400 V System Mains Fuse Input Cable Input Cable UPS Output Cable Fm 13151011065 Input Cable Tr INPUT CABLE UPS OUTPUT CABLE UPS Tr Sw cable 9 990 1007A Revision 2 9 99 External Service Bypass Panel SBP Note The Smart UPS DP must only be connected by service bypass panels SBPs manufactured by APC If SBPs other than those manufactured by APC are used the UPS system may be damaged and the warranty given by APC is repealed During the installation of the service bypass panel you must attach a ferrite bead on the signal cable to ensure regulatory compliance A ferrite bead and its installation instructions are included in the literature kit The external service bypass panel isolates the system so that service can be carried out safely without any interruption to the load WARNING Be careful when operating the external service bypass panel Follow the operating procedure de
26. scribed below carefully All pluggable cables between the Smart UPS DP and the SBP should be disconnected or should only be connected while the SBP is in the Bypass position When the SBP is switched from Normal to Bypass the Smart UPS DP no longer regulates and filters the input voltage Service Bypass Panel SBP Mounting Holes Key 5 1 0001 SUDP002 A 240mm 270mm B 240mm 330mm C 4x 6 5 mm UPS SERVICE BYPASS System Input SBP100E System Output Refer to User Guide for operation instructions X002 UPS INPUT 093 UPS OUTPUT Service Bypass Panel Connections Standard system with Service Bypass Panel SBP Mains Fuse Fm Input Cable SBP Input Cable UPS Din gl Types Output Cable UPS Output Fuse SBP Fo Output Cable SBP 990 1007A Revision 2 9 99 10 MAINS LOAD L Em OUTPUT Fo L CABLE N SBP PE LL External Service Bypass Panel and Galvanic Isolation Transformer If both the external service bypass panel and the galvanic isolation transformer are installed the following connections must be made e If the cables in the galvanic isolation transformer have 4 wires the wire marked no 3 must be cut off e f Smart UPS DP has an ohm load then it is necessary to ensure the system with 20A In this case an external manual bypass switch which is supplied with a 32A CEE plug should be used The switch can ensure both 20A and 32A fuses SBP
27. st always be grounded according to local regulations Mains Connections Make these connections only if no optional equipment see the Optional Equipment Installation page 8 is being used Mains Fuses and Cable Dimensions Standard System Mains Fuse Fm Input Cable UPS Output Cable UPS 4kV 25A 6kV 40A 8kV 50A 10kV 63A Din gl Types MAINS Fm L LOAD N INPUT CABLE UPS L OUTPUT CABLE UPS PE 990 1007A Revision 2 9 99 4 R e a View S 99 0 10 07 A R tan 2 9 9 9 O I E O o9 E 2505 oQ O 398889 OS 8 SUE e Eas 5 Bac 338388 eo E 990209 bL 323980 528959
28. the SBP is switched from Normal to Bypass the output voltage is no longer adjusted or controlled by the Smart UPS DP Before operating the SBP check that the Smart UPS DP is running in normal operation When S002 is pushed H002 must go on within 1 second if not release S002 immediately bypass mains is outside tolerances and the SBP cannot be operated Q001 0 Supply voltage to Smart UPS DP is OFF Sens system Output I Supply voltage to Smart UPS DP is ON oe Q002 Normal The Smart UPS DP is running in normal operation The electrical load is supplied directly from the Smart UPS DP Bypass The electrical load is supplied via the bypass switch from the mains Note Ensure that the UPS is operating on line Normal mode before switching to the Bypass mode How to Switch From Normal to Bypass Mode 1 Press and hold the S002 switch and within one 1 second turn the Q002 switch to the Bypass position 2 Turn the Q001 switch to the 0 position The UPS can now be shut down or serviced How to Return to Normal Mode 1 Turn the Q001 switch to the T position 2 Turn the Smart UPS DP on by switching the front panel switch from the 0 to the I position 3 Push and hold the S002 switch and within one 1 second turn the Q002 switch to the Normal position 13 990 1007A Revision 2 9 99 LEDs The LED bar on the front of the unit gives information by means of color and siz
29. tric shock when grounding cannot be verified disconnect the equipment from the AC power before installing or connecting to other equipment Reconnect only after all connections are made Do not handle any kind of metallic connector before the power has been removed Use one hand whenever possible to connect or disconnect signal cables to avoid a possible shock from touching two surfaces with different electrical grounds Connect the equipment to appropriate branch circuit mains protection fuse or circuit breaker Connection to any other type of receptacle may result in a shock hazard CAUTION Deenergizing Safety If the equipment has an internal energy source the battery the output may be energized when the unit is not connected to AC power To deenergize permanently wired equipment set the power switch to off 0 or down Next set the AC circuit breaker to off down Then disconnect the batteries including any expansion units Finally disconnect the AC power from the building power supply Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly effect its safety or effectiveness is not recommended WARNING Battery Safety This equipment contains potentially hazardous voltages Do not attempt to disassemble the unit The unit contains no user serviceable parts Repairs are performed only by factory trained servic

APC Smart-UPS 6000VA Online 230V Ext Batt

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