C10 - C20 - C20 Vision
Contents
1. in addition to three squareness errors for a total of 21 errors on the three machine axes PLP Copying Through the K5 analog tracer it is possible to make the scanning of 3D forms for digitizing the path as X Y Z coordinates that can be immediate ly executed by the NC The most important features are Copying and digitizing of models with a complete range of automatic cycles Copying according to a programmed path TNC Self adjusting feed according to the curvature of the path Manual copying Tool Life Tool life management through tool family programming When the tool life has run out the tool is replaced by another tool from the same family having a life greater than zero Teleservice Remote management of the NC via a telephone line ISDN line or similar for diagnostics data exchange and general maintenance O pes _ SERVICE CENTRAL STATION L with TS R option NUMERICAL CONTROL with TS H option the open NC EI Windows Prafecaonal External Hpplications From its first installation on a PC base in 1995 the Fidia NC has been open to all applications in the Windows environment Over the years software for all types of requirements has been installed on Fidia NCs CAD CAM measurement and testing monitoring and display Applications integrated with the numerical control can also be developed owing to the standard CORBA interface that make2. part program sequences thus resulting in maximum efficiency simple and reliable to use Rail A ji Ton para im Tn T Ft ems Prost Brie bui Ha Lio wl I UE i 31 a FE LI m 1 zm em i h 7 wm i EL z FFF LE LL M Aa um Li TIT i y Fi i 118 ni d m ua a dera r ILL ji a ul E CA 1 P a HB LE i pi Im wo m mu A ie a IIS TE LUI SE A A A PRA a TU ari ai aa d mam cie eee uai RO aem nde ee Tu Ei yee a e AI Ls rr TERI ou pL E A T veau 111 1 Operator Functions In any kind of 3 or 5 axis machining with continuous or indexed heads when there is an unexpected breakdown there must be a quick and simple intervention Included in the Fidia NC are special functions that make easier for the operator doing the following procedures automatic re positioning of the tool on the part with 3 and 5 axes following manual retraction using the Retract function translation of the tool along its axis during machining by means of the electronic handwheel virtual quill fast and flexible cycle resume with optional re execution of graphics and the ability to re position one axis at a time Extended Tool Table It enables to define up to 10000 tools identifiable with a 16 alpha numerical name that can be called from the part program The table can b
3. 7406091 Fax 86 28 87406091 H amp H Machine Tools Australia Pty Ltd 45 Fordson Road Campbellfield Melbourne VIC 3061 AUSTRALIA Tel 61 3 9357 2368 Fax 61 3 9359 3887 thegmann h h com au IE MAT s r l Bv De Los Alemanes No 3387 5022 Barrio Los Boulevares Cordoba X5022EOF ARGENTINA Tel 54 0351 4750483 Fax 454 0351 4750483 ie mat ie mat com ar Manufacturing plants FIDIA S p A Via Valpellice 67 A 10060 San Secondo di Pinerolo TO ITALY Tel 39 0121 500676 Fax 39 0121 501273 FIDIA S p A Via Gorizia 162 47100 Forl ITALY Tel 39 0543 770511 Fax 39 0543 795573 info meccanicacortini it mms SHENYANG FIDIA NC amp MACHINE CO LTD No 1 17 Jia Kaifa Rd Shenyang Economic amp Technological Development Zone 110141 Shenyang P R CHINA Tel 86 24 25191218 9 Fax 86 24 25191217 info fidia com cn Research centres FIDIA S p A c o Tecnopolis Str Provinciale per Casamassima Km 3 70010 Valenzano Bari ITALY Tel 39 080 4673862 m SHENYANG FIDIA NC amp MACHINE CO LTD 5th Floor South Administrative building Tongji University n 4800 Capo An Road Jiading District 201804 Shanghai CHINA Tel 86 21 69585811 Fax 86 21 69585822 r ani p M Sistema Qualit Certificato UNI EN ISO 9001 2008 Att n SGQ 19 C ENG 11 09 COPYRIGHT 09 2011 FIDIA S p A San Mauro Torinese Italy The products described in this catalog are subject to te
4. LIO C20 C20 Vision Numerical Controls FIDIAZZ Giving shape to design Innovative milling salutions The C Class numerical control line can be installed on a wide range of machine tools from traditional milling and boring machines to machining centres including the most complex high speed milling systems The C Class products offers advanced features of functionality and flexibility to manage high levels of automation from the simple pallet changer to the more complex FMS systems A wide range of hardware and software solutions combined with a linear and compact design ensure a high level performances for the milling of moulds and dies models aeronautical and general mechanical components The architecture with two separate processors one for the operator interface and one for the real time enables high milling performance in terms of quality and speed to be achieved Moreover thanks to Windows XP and the hardware solutions integrated on the C20 it is possible to install the innovative ViMill Fidia software or other applications for programming measuring monitoring etc To use at their best the NC features Fidia also provides its XPOWER digital drives A wide range of power modules can drive all the most common motors installed on machines tools brushless linear and torque motors synchronous and asynchronous spindles This means that Fidia provides all the electronic parts of the machine and guarantees i
5. Panel Tool setting probes C20 Operator Panel Measuring Probe HPXaI HP Jal TMSC Laser Tool Setting Head XPower Drives K5 Profibus mo I O LUX MS Measuring System Tracer dules modules simple and comprehensive programming ISDGRHPH the 2VeD CAD CAM ISOGRAPH is a 2 D CAD CAM that is especially suited to workshop use with its highly innovative user interface The system is ideal for all situations where service machining has to be quickly programmed and executed such as pocket milling flattening the machining of profiles drilling boring and so on The use of the softkeys and mouse makes it easily and immediately accessible to all operators even those with no specific programming knowledge With ISOGRAPH the operator can define geometric elements and profiles thanks to the powerful and intuitive GRAPHICS EDITOR use the ISOGRAPH programming language to generate even very complex machining cycles manage ISO and ISOGRAPH files import geometric elements written in the DWG and DXF formats generate tool paths with tool radius compensation on any plane generate paths for the automatic re machining of residual material generate fixed drilling tapping and boring cycles also when repeated along pre defined profiles generate complex cycles for the milling of pockets with rectangular circular or generic profiles and slots generate flattening cycles use the integrated environ
6. an external PC Furthermore the programming and debugging tools can be installed and used on any PC Hxis management Interpolation up to 9 axes Ability to control analog and digital drives Management of Gantry axes axes moved by more than one motor tandem or anti backlash multiple axes synchronous axes and PLC axes index heads tables tool changers etc FIDIA SS FIDIA S p A Corso Lombardia 11 10099 San Mauro Torinese TO ITALY Tel 39 011 2227111 Fax 39 011 2238202 info fidia it www fidia com E FIDIA GmbH Robert Bosch Strasse 18 63303 Dreieich Sprendlingen GERMANY Tel 49 6103 4858700 Fax 49 6103 4858777 info fidia de FIDIA Sarl 47 bis Avenue de l Europe B P 3 Emerainville 77313 Marne La Vallee Cedex 2 FRANCE Tel 33 1 64616824 Fax 33 1 64616794 info fidia fr FIDIA Iberica S A Parque Tecnol gico de Zamudio Edificio 208 48170 Zamudio Bilbao SPAIN Tel 34 94 4209820 Fax 34 94 4209825 info fidia es OOO FIDIA 24 27 Sadovaya Samotechnaya str 127051 Moscow RUSSIA Tel 7 495 792 52 45 Fax 7 495 792 52 47 FIDIA Sp z 0 0 ul Pradzynskiego 12 14 01 222 Warszawa POLAND tel fax 48 22 256 73 74 mobile 48 601 486 789 info fidia pl FIDIA Co 1397 Piedmont Suite 800 Troy Michigan 48083 USA Tel 1 248 6800700 Fax 1 248 6800135 info fidia com FIDIA DO BRASIL LTDA Av Salim Farah Maluf 4 236 3 an
7. c error positioning ac curacy and the RTCP parameters for the heads and tables HMS is a high precision instrument and provides an alternative to the L B eee le ans E H Manu ing yt ler traditional checking method using dial gauges It has many advantages a drastic reduction in checking time half an hour rather than an DARA DZAT e ATCPLKE Moraina NLI TL ee pa DAL CAT NAAA ies iod balh dui tpa ima So morum LI entire day measurement of all head and or table positions not just orthogonal positions measurement of RTCP parameters automatic insertion of correction values in the CNC Easy to install and use HMS can also be used by operators with no par ticular expertise This means head geometry checks can be performed whenever necessary avoiding lengthy and costly service interventions and reducing machine tool downtime A full report is available at the end of the calibration cycle detailing the measurements made and the compensation values inserted Errors are represented graphically for the best interpretation of head conditions and to assess the suitability of scheduling a service interven tion for the mechanical parts The HMS device is available in two different versions standard and com pact to adapt to machine tool axis working travel for executing the cy cles The equipment and the application have been granted a European pat ent No 1549459 CIO Operator
8. chnical updating without advance notice
9. ctions T i E E d OA Fidia controls have always been appreciated for their high level advanced technology performance and for the comprehensive range of features supplied as standard The architecture of Fidia NCs with two separate processors and features takes full advantage of the power of the dedicated CPU for axis and PLC management based on a RISC Power PC The PC section manages the operator interface in this way any programming or display task even an onerous one can be performed without interfering with the machining in progress All NC models include an industrial PC complete with Core 2 Duo on C20 Pentium 4 on C10 2 GB RAM memory expandable to 4 GB 320 GB min hard disk N vidia graphic board on C20 integrated graphic board on C10 100 Mbit s Ethernet interface optional second Ethernet board Windows XP operating system e DVD read write drive gt dd gm 4 USB ports B A Ea El ag E3 RS232 serial interface and parallel port ANE BE RA PAR icti B Tem Audio inputs outputs dh DE de 5 gt The operator panel comprises 15 TFT monitor TFT on C10 or 19 on C20 compact 74 key keyboard C10 or extended 101 key keyboard Numerical va Ft n s 16 softkey for management of the operator interface integrated industrial mouse an external mouse can be applied Additional USB mouse for ViMill pushbutton panel for machine functions with handwheel 2 potentiometers 2 pushbutton keys em
10. dar M oca S O PAULO Cep 03194 010 BRAZIL Tel 55 11 29657600 Fax 455 11 20212718 info fidia com br FIDIA INDIA PRIVATE LTD H Block Plot No C 181 M I D C Chinchwad PUNE 411019 INDIA FIDIA JVE Beijing Fidia Machinery amp Electronics Co Ltd Room 1509 15 F Tower A TYG Center Mansion C2 North Road East Third Ring Road Chaoyang District 100027 BEIJING P R CHINA Tel 86 10 64605813 4 5 Fax 86 10 64605812 info fidia com cn ES FIDIA JVE Shanghai Office 28 D No 1076 Jiangning Road Putuo District Shanghai 200060 CHINA Tel 86 21 52521635 Fax 86 21 62760873 shanghai fidia com cn Service centres FIDIA GmbH SERVICE CZ CZ 74706 Opava Tel Fax 420 553 654 402 j vecerek fidia de MUSTEK Takim Tezgahlari San Tic Ltd Sti IMES Sanayi Sitesi C Block 305 Sk No 7 Dudullu 34776 Istanbul TURKEY Tel 90 216 5401919 Fax 90 216 5404887 mustek mustektt com P V ELECTRONIC SERVICES C C P O Box 96 Hunters Retreat 6017 Port Elisabeth SOUTH AFRICA Tel 27 41 3715143 Fax 27 41 3715143 pvanek sancelink co za AXIS SYSTEMS Flat No 9 Building No 13 Shraddha Garden Chinchwad Pune 411033 INDIA Cell 91 9881245460 Telefax 91 20 27656682 panks axis fidia in SHIYAN FIDIA SERVICE CENTRE N 84 Dong Yue Road Shiyan Hubei CHINA Tel 86 719 8225781 Fax 86 719 8228241 CHENGDU FIDIA SERVICE CENTRE Huang Tian Ba Chengdu Sichuan CHINA Tel 86 28 8
11. e customized by inserting fields handled by the PLC and can be exported according to the Windows standard formats Also the visualization can be customized by choosing the columns and by defining the sort order of rows The tool table completion can be performed directly on the machine or it can be done externally and then transmitted to the NC via the network or via the USB port The combination with the tool identification systems results particularly useful within a tool centralized management Piece Alignment To avoid time wasting operations on the machine it may be useful to use the FIDIA piece alignment features To this purpose some specific dialog pages with graphic support can guide the operator in calculating and activating the suitable rotations The alignment cycles can be performed with digital probes or more simply with a tool in the latter case the points have to be collected manually Several cycles are provided referring to the geometrical elements available on the piece working surface holes pins On machines with swivelling head rotation for piece alignment may also be applied to rotary axes so that even in 5 axis paths the tool will keep the proper orientation in relation to the piece 5 axis machining RTCP Applied to bi rotary heads and roto tilting tables the RTCP function manages tool length compensation in space directly from the machine tool A 5 axis tool path can therefore be programmed withou
12. ergency pushbutton and various custom buttons PETERE ENS LINE Len COURT mM __ High quality machining milling Speed and quality of machining of sculptured surfaces are the most well known and appreciated features of Fidia controls excellence They are the result of a continued fine tuning of various machining tech nologies in line with modern machine tool construction techniques linear motors digital or analog drives machine tool axes with critical dynamics such as Gantry tandem etc Close collaboration with major users and with important machine tool builders has led to the results achieved The 400 MHz RISC Power PC processor guarantees extremely reduced times for the reading and elaboration of tool paths Special functions are especially provided to check paths look ahead with advanced feed control on bends and edges control of variations in acceleration Active Tuning for optimizing performance in terms of accuracy speed different parameter sets that can be recalled by G functions for de fining different machining conditions roughing out semi finishing and finishing High speed machining Fidia has been a firm believer in high speed milling and has dedicated years of ongoing research to the development of new numerical control algorithms achieving worldwide recognition from the early 1990s onwards The revolutionary combination of Fidia NCs with Fidia Xpower technology increases more than ever milling
13. es a quick check of the milling path Its main features as follows visualization of the mathematical model laid upon the tool path display of multiple paths marked with different colours vertex coordinates measurements distance between two points and angle formed by two segments for each loaded tool path management of ISO DXF DWG IGES STL VDA FS PRJ HI MILL project formats Parameters and procedures Although the technical department usually checks all CAM programs for several reasons machine change unexpected overall dimensions change of the origins the milling path could not be suitable for the machining sete arc racc Ton TROTZ Lgs ul d In such cases the tool path should be newly calculated partially or in os Bm full or the file should be modified movement release clearance shift of ee origins axis switch etc AP LL E O On Fidia controls instead the operator can directly activate all these Ep 3 ho WP variations roto translation scale factors axis change etc to the aid of Pages bin E E suitable parameters but with no need to perform corrective actions on yF e gt CN i the part program m e fo ui pe In addition to this where changes are to be applied with a specific we sequence on file parts or on several files the programming through ue Procedures is provided allowing for an easy and maximum automation of C cs
14. integrated display module for the rough part is the product of the simulation of individual tool paths calculated with any tool inclination Machining stock is highlighted with varying colours according to the quantity of residual material The machine operator can define the technological parameters on the basis of actual tooling availability The system operates in real time the machining is started in parallel with the tool path calculation HI MILL is suitable for any type of milling machine either traditional or high speed with a continuous or indexed bi rotary head A complete range of machining strategies with all related parameters allows for the efficient machining of any material VAC Volumetric Compensation The growing demand for precision in the machined parts is driver by economic and technological considerations The typical positioning or backlash error compensation may not be sufficient to ensure the required tolerance For this reason there are now systems that through specific solutions for laser equipment are able to measure the typical errors of a machine tool all requirements in the working volume Fidia VAC software Volumetric Axis Calibration is able to interpret the values written in a special table and compensate the positions of the machine axes in real time In the VAC software table you can define a positioning error two straightness errors and three angular errors for each axis
15. le max 4 5 metres or a metal sheath cable with a length of either 8 or 13 metres HP Ja Handheld pushbutton panel with handwheel feed potentiometer 3 pushbuttons for axis selection and handwheel resolution 2 pushbuttons for axis movement in jog HOLD and RELEASE buttons Available with a spiral cable max 4 5 metres or a metal sheath cable with a length of either 8 or 13 metres TMSC UIDO A laser device for tool measurement which measures the length diameter and shape of 10 different types of tool spherical toric cylindrical etc K5 The K5 parallel high deflection tracer 5 mm is compact and can be mounted in the spindle taper making it particularly suitable for digitizing Fidia digital drives XPOLUER Fidia XPOWER series digital drives have been designed to solve all axis and spindle movement problems Ideal for mounting on a wide range of Fidia Digital Drives machine tools the drives are particularly suited to milling machines and machining centres Main characteristics FULL DIGITAL drives with DSP 32 bit processing 90 Mbit s proprietary FFB bus programmable switching frequency to optimize the thermal performance of the motor up to 8 kHz for the axes up to 16 kHz for the electrospindle encorder interface or ENDAT for motor position feedback optical scale axis interface or ENDAT PTC input for measuring the motor temperature parameter setting software integrated in the NC 64 parameter sets pe
16. ment for writing and simulating CNC Procedures IGES interface Files can be imported in IGES format from which 22D tool paths can be generated for example drilling cycles and pocket milling For drilling and pocket milling the associated geometric elements are interpreted with automatic recognition of the machining start and end values When milling pockets any internal islands of material are detected and automatically excluded from the machining All machining operations can be executed on orthogonal planes as well as on inclined planes HI MILL the 3D CAM CAM HI MILL is a 3D CAM that is perfectly integrated in the Fidia numerical controls and therefore a very useful tool for programming in the directly on the workshop With HI MILL the operator has a simple and essential interface any type machine tool of operation becomes easy and spontaneous HI MILL allows for the generation of tool paths from roughing out to super finishing with a complete range of machining strategies It also manages the bi tangency and radii re machining with reference to the previously used tool HI MILL imports mathematical models in IGES VDA STL formats as well as physical models obtained by means of mechanical or laser tracers Furthermore with an optional module it can read the native CATIA language There are also CAD features for the generation of elementary surfaces Offset functions for surface rotation and translation An
17. performances bringing them towards even closer to excellence The direct access to all the drive s parameters enables to control the motors and therefore the axes in the best possible way even in the most critical condition of use with lower response times compared to non integrated solutions El a A JA D a j 8 T t Menu and softkeus The graphics environment is intuitive and easy to use while the set up simple and reliable of operations on the numerical control is further facilitated by the use of softkeys to use Switching between different operating environments CNC ISOGRAPH HI MILL allows the user to perform simultaneous tasks with complete safety On line Help Log file All functions available on the numerical control whether standard or optional can be rapidly consulted by means of the on line Help The log file records all events messages commands etc sequentially to b m e n m cmm ee a ee ee mi Se D Se ENS ee La Tr E Lo Ri fre facilitate diagnostics including remote diagnostics via Teleservice moe x se cms moon ees ma a a De Rem eet DE in uae LS WE Graphics 3D files visualization Simulation of machining programs and graphic visualization of tool path both before and during the machining An optimized and even simultaneous visualisation for displaying large and different format files enabl
18. r axis 9 configurable filters notch low pass or generic A wide range of modules with different widths from 50 mm to 300 mm can drive motors using 10A up to 200A nominal current power TOM Dorm po a li 4 LITT Machine tool interface I O LUX Fidia I O LUX input output modules are based on infrared optical transmission technology I O LUX modules can satisfy any input output requirement offering a wide range of solutions thanks to their high configurability I O LUX modules can be mounted on a DIN bar to form a chain of modules up to a maximum of 32 chains of 32 modules each Modules can be used for digital inputs outputs analog inputs outputs thermal probes serial lines counting devices Profibus DP The Profibus DP interface is one of the most widely used standard systems for managing communication between distributed I O devices Together with the IEC1131 PLC it enables high levels of standardization of automation systems to be achieved PLC IECTI3I The development system adopted by Fidia is a worldwide recognized standard for the programming of programmable logic controllers Different programming languages can be used IL Instruction List FBD Function Block Diagram ST Structured Test LD Ladder Diagram The modular design of the IEC1131 makes for powerful and flexible management of machine tool logics while the relevant debugging can be performed on the NC on board the machine or on
19. r this configuration all RTCP functions are available C20 The Fidia C20 high end control can be equipped with a 19 LCD TFT display Apart from the Fidia software applications it also supports other software products such as Viewer CAM systems or measuring software that may run in parallel The IPC CNC rack comes up with state of the art PC hardware and a Microsoft operating system The C20 pushbutton can also have an additional 9 buttons kit for a better customisation of the machine functions In order to enable control from two areas for machines with long axis travel a second operating panel with LCD TFT display and keyboard can be connected The C20 fulfills highest demands for complex applications where 5 axis HSC machining with RTCP and a large number of drives Gantry Tandem multiple axes must be managed simultaneously The C20 manages complex upper Gantry machines with 12 14 motors for 5 axes as well as heavy portal type machines with different exchangeable head systems and spindles It is possible to manage up to 32 digital drives with linear motors torque motors or conventional motors The C20 is therefore the right choice for all complex machines Hccessories HPXel Handheld pushbutton panel with handwheel two potentiometers for feed and spindle rpm 16 configurable pushbuttons 2 pushbuttons for handwheel resolution display for axis position values feed and spindle rpm Available with a spiral cab
20. s the Fidia NC open to the most widely used operating systems and programming languages Through the CORBA developing kit and its interface licence is possible to read by TCP IP NC parameters and PLC registers Software and hardware updates The numerical control structure allows for simple and fast updating of NC software as well as ISOGRAPH and HI MILL applications The NC architecture with its double processor also allows for hardware upgrades by replacing all or part of the PC memory hard disk network boards without modifying the other components In this way the control can always be kept up to date by implementing both hardware and software innovations as they become available Numerical controls CIO The Fidia C10 control is composed of an operating panel with 15 LCD TFT and a separate IPC CNC rack The pushbutton panel with hand wheel is designed so that all relevant manual machine functions such as jog rapid feed or spindle functions can be performed in an intuitive Way In order to enable control from two areas for machines with long axis travel a second operating panel with LCD TFT display and keyboard can be connected Due to its versatility and its modular design this control is suited for many machine concepts The Fidia C10 has been developed for small and medium sized milling centers which are equipped with a roto tilting table or with one rotary axis in the table and one in the milling head Fo
21. t having to consider the pivot that will be inserted in the NC tool table before the program is executed RTCP features controlled feed at the tool tip management of orthogonal angular and eccentric heads virtual quill manages an axis oriented in the tool direction for executing drillings and release movements rotation and or translation on 5 axis rotation of the reference system G194 applied to programmed movements and to those executed by jog and handwheel the TCPhs function hyper smooth allows to reduce the sudden movements introduced from RTCP compensation in specific situa tions the resulting machine movements are smoother for the ben efit of the work piece surface quality and of the machine mechani cal parts The RTCP function can also be used for 3 axis programs by orientating the head or table manually the tool tip is maintained in contact with the part RTCP and HMS Combining the RTCP function with the HMS head calibration system is a winning and unique formula in 5 axis milling technology with clear ben efits for accuracy of movement at the tool tip HMS Head The HMS system is a device designed for measuring and checking con tinuous and indexed bi rotary heads and roto tilting tables Equipped Measuring with 3 sensors connected to the CNC the HMS system is managed by a specific measurement software By processing incoming data in real time Sustem the software is able to check and correct geometri
22. ts performances functionalities and service in every part of the world The expertise and professional competence of Fidia Service Dept integrated in the supply ensure the investment s validity in time C20 Vision Innovative milling salutions Patent Pending C20 Vision and ViMill The C20 Vision numerical control with the integrated ViMill system allows the machine operator to visually check any possible collision or unexpected movements between tool head and machine with the actual workpiece just before pressing the start push button or during the real milling process The ViMill function proves to be also very useful during machine operation and in case of program stop and re start In fact even if the part program has been duly verified with off line simulation solutions many CNC parameter settings can produce machine movements that are not possible to check using conventional off line methods Using ViMill function the operator can visually check all axes and movements at the most critical time just before pressing start Besides like in a moviola video using the CNC hand wheel or the jog push buttons the operator can virtually move the machine back and forward according to the selected part program with the actual set of CNC parameters and tools value defined Its very easy to verify the milling to avoid rough mistakes and even check small undesired movements by using ViMill zooms and graphic fun
Download Pdf Manuals
Related Search