Multiquip GB4000 Marine Lighting User Manual
Contents
1. o QO OGG PAGE 34 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 000127300 100100002 100098700 100097802 2204500230 2204220130 0014710035 0043210000 0043110000 1800001000 22045001431 0023204010 200097900 000128900 A300276802 0021704005 0013806012 0023304015 A400327202 0033206000 A300285400 E000038200 A400321501 A300278801 A200097703 0043104000 0033104000 A400199500 0023305015 A300278701 A400306301 A400240701 A300269902 A300270002 0023404030 0024304008 0023405008 0023404035 0033204000 1400150210 1400150300 1400150410 A300168800 A200100702 A200075900 PART NAME LAMP LAMP GUARD BALLOON BALLOON COVER CP SEAL PACKING PLATE CAP BUTTON BOLT M10x35 SPRING WASHER M10 WASHER M10 SHEET TOP SEAL NORMAL COUNTERSUNK SCREW M4x10 PLATE HEAD SPACER 5 460 PLATE SET SCREW M4x5 FLANGE BOLT M6x12 SCREW WASHER M4x15 HOLDER GUARD SELF LOCK NUT M6 SOCKET ASSY CAP RUBBER STOPPER L2. Figure 18 Removing Lamp 5 Install new lamp into socket and turn lamp in Figure 15 Exposing Balloon clockwise direction until tight See Figure 19 2 Release the lamp guard hooks from the poles and remove the two lamp guards See Figure 16 3 NES 1 JL IL 1 1 11 gt Figure 19 Installing New Lamp LOCK HOOK e Figure 16 Removing Lamp Guard PAGE 26 GB4000 BALLOON OPERATION AND PARTS MANUAL REV 1 02 25 14 MAINTENANCE 3 Slide in the new replacement balloon over the top of the lamp guard assembly See Figure 22 Do not use excessive force when screwing the lamp to prevent lamp from breaking 6 Secure lamp holder on top of the lamp 7 Reinstall lamp guard 8 Pull down balloon and zip the bottom zipper to cover lamp REPLACING BALLOON 1 Unzipthe top and bottom of the balloon See Figure 20 Figure 22 Replacing Balloon 4 Zip up the top and bottom of the new balloon See Figure 23 UNZIP TOP AND BOTTOM ZIPPERS BALLOON ZIP UP OO Figure 20 Unzipping Balloon 2 Slide out the old or worn balloon over the top of the lamp
3. This adapter plate item 4 fits most conventional light tower masts 5 Junction Box Holds the electrical connection and cables to connect the lamp fixture to the T Bar and to the power cable 6 Support Bracket Attaches to T Bar to support adapter plate hardware not shown 7 Connector Cap Provides protection to the receptacle on the junction box when not in use Figure 3 GB4000 Components PAGE 18 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 SETUP PREPARATION POWER DISCONNECTION 1 Place the light tower an area free of dirt and debris 1 ForLT12D light towers disconnect the negative cable with enough clearance as not to interfere with any black from battery See Figure 5 overhead obstructions Make sure it is on secure level ground with chock blocks underneath each wheel to NEGATIVE prevent the light tower from rolling UD DANGER _ ALWAYS make sure the area above light tower is open and clear of overhead power lines and other obstructions The tower extends in excess of 30 ft 9 meters Contact With overhead power lines or other EOT obstructions could result in equipment Figure 5 Disconnecting Battery damage serious injury or death 2 For MLT series light towers disconnect the 4 pin power cable Figure 6 from the 120 VAC twist lock receptacle on the front panel of the generator 2 Ifthe light tower is in
4. DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie Wraps The maximum speed for highway towing is 55 MPH 86 km h unless posted otherwise Recommended off road towing is not to exceed 15 MPH 24 less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolling B Trailer should be adjusted to a level position at all times when towing Raise and lock trailer jack stands in up position when towing NOTICE ALWAYS remove and stow the GB4000 lamp fixture prior to towing the light tower PAGE 10 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 TRANSPORTING SAFETY Before lifting make sure that light tower parts are not damaged and screws are not loosened or lost ALWAYS make sure crane or lifting device has been properly secured to lifting hook of the equipment E NEVER lift the equipment while engine is running Remove fan power cord from junction box before towing Make sure tower mast is in the stowed position and the GB4000 is removed from the mast before lifting REMOVE GB2000 STOWED POSITION BEFORE TRANSPORTING et EL REMOVE FAN TL POWER CORD Mh
5. em B ALWAYS Make sure rear mast lock is secure before lifting Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards LIFTING BALE ox LIGHT TOWER FORKLIFT POCKETS SAFETY INFORMATION f lifting through pockets make sure forks of forklift are inserted in pockets as far as possible before lifting Place chock blocks underneath wheel to prevent rolling while parked Place support blocks underneath the trailers bumper to prevent tipping while parked ii Use the trailers swivel jack to adjust the trailer height to a level position while parked NEVER allow any person or animal to stand underneath the equipment while lifting DO NOT lift equipment to unnecessary heights Loading and Tie Down on Flatbed Truck NOTICE ii Before loading light tower to flatbed truck disconnect all connectors and tie wrap the cables against the T bar to prevent damage to the cables and connectors Remove and stow the GB4000 in a safe place where it will not get damaged before loading the light tower onto a flatbed truck towing or shipping via a container When loading onto flatbed truck make sure that front jackstand of light tower is retracted and in the horizontal position so that the foot does not make contact with the deck floor FRONT JACKSTAND RETRACTED TRANSPORT TIE DOWN
6. a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructi
7. 6 Parts loa in and save on Standard orders for all orders which include eie Parts complete part numbers C J p com Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call BB 1 800 427 1244 Non Dealer Customers Contact your local Multiquip Dealer for 2 e parts or call 800 427 1244 for help in their local Multiquip Representatives tor locating a dealer near you Parts Ordering information gt lt o 711 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address UPS Fed DHL Shipping Address if different than billing address Priority One v Truck Fax Number de T Applicable Model Number M Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to PST WWW MU i WE ACCEPT ALL MAJOR CREDIT CARDS 2 VIVEN UIP GB4000 BALLOON LIGHTe OPERATION AND PARTS MANU
8. ALWAYS keep the battery charged If the battery is not charged combustible gas will build up ALWAYS recharge the battery in a well ventilated environmentto avoid the risk of a dangerous concentration of combustible gasses f the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables SAFETY INFORMATION ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 13 SPECIFICATIONS Table 1 Specifications GB4000 1000 W Metal Halide X4 Number of Bulbs Lamp Voltage 24 VDC 15 7 x 15 7 x 45 6 in 400 400 1160 55 1 x 5 1 x 47 2 in 1400 x 1400 x 1200 mm 39 9 Ib
9. Components 18 sul 19 22 Lamp Cable Connections 23 24 25 O m 26 28 Wiring 29 Explanation Of Code In Remarks 30 Suggested Spare 31 TABLE OF CONTENTS Component Drawings Nameplate And Decals 32 33 Electrical AGS 34 37 Bracket And J Box ASSY 38 39 Terms And Conditions Of Sale Parts 40 NOTICE opecifications and part numbers are subject to change without notice PAGE 4 GB4000 BALLOON OPERATION AND PARTS MANUAL REV 1 02 25 14 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 13 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip M View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Wi Print Specification Information ian ER 1 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount
10. and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 30 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 SUGGESTED SPARE PARTS GB4000 BALLOON LIGHT 1 to 3 units Qty P N Description 2000127300 A1000978092 BALLOON COVER CP rp A400038301 FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 31 NAMEPLATE DECALS Complies with O T VRheinland CSA C22 2 No 9 BURN HAZARD To prevent burns NEVER touch lamp while lamp is on Lamp surface gets extremely hot ALWAYS allow sufficient time for lamp to cool down before touching MOD L MODELE GB 4000 INPUT ENTREE 120V 60Hz 4000 W LAMP Metal halide lamp 1000Wx 4 TYPE M47 SERIAL NO GXXXXXX Manufactured for me MULTIQUIP INC MUITIQUIP CARSON CALIFORNIA by LIGHT BOY wade in JAPAN RISQUE DE BRULURE Pour les brulures NE JAMAIS toucher la lampe le ballast ou le couvercle tant que la lampe est allum e Ces surfaces sonttr s chaudes TOUJOURS permettre aux deux surfaces de se refroidir avant d y toucher
11. cause electrical shock and damage to the light tower NOTICE i ALWAYS make certain that proper power or extension cord has been selected for the job Ensure fan power cable is safely routed and secured as it travels from the junction box down the mast to the GFCI receptacle Grounding Safety B he light tower is equipped with a ground terminal for your protection ALWAYS complete the grounding path from the light tower to an extrnal grounding source i ALWAYS make sure that electrical circuits are properly grounded to a suitable earth ground ground rod per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operating an ungrounded generator NEVER use gas piping as an electrical ground PAGE 12 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 BATTERY SAFETY DANGER DO NOT drop the battery There is a possibility that the battery will explode i DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery _ gt contains acids that can cause injury to the eyes and skin Use well insulated gloves when picking up the battery i
12. guard assembly See Figure 21 REMOVE OLD BALLOON Figure 23 Zipping Up New Balloon Figure 21 Removing Old Balloon GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 27 MAINTENANCE Table 3 Troubleshooting SYMPTOM POSSIBLE PROBLEM SOLUTION Is plug disconnected Plug in correctly Is generator power switched off Lamp does not light Is lamp loose screw lamp securely into socket Is power connector disconnected or 2 Connect disconnected connector loose Is model of lamp incompatible Use genuine MQ lamp Is ambient d where there is proper Lamp only lights for a short time more than 1045 F 4 c Balloon does not inflate e 02 4 IN X LAMP 1 MICRO SWITCH Figure 24 Location of Maintenance Parts PAGE 28 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 WIRING DIAGRAM DC MOTOR i O gt CABLE POLE W CABLE BALLOON Connectors Connector Number Color D 4 Orange Black White Green GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 29 EXPLANATION CODE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the h
13. 0 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 CANADA UNITED KINGDOM Multiquip Multiquip UK Limited Head Office 4110 Industriel Boul Tel 450 625 2244 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Laval Quebec Canada H7L 6V3 Tel 877 963 441 1 Globe Lane Fax 0161 339 3226 Contact jmartin multiquip com Fax 450 625 8664 Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk COPYRIGHT 2014 MULTIQUIP INC Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer 15 MULTIQUIP
14. 00 conditions Avant de ranger globug TOUJOURS Before storing GloBug ALWAYS fully couvrir enti rement ballon pour viter tout cover balloon to prevent damage dommage 4003242 00 4002909 00 RELAMP WITH 1000WATTS M47 METAL HALIDE DO NOT INSTALL A LAMP IDENTIFIED FOR USE ONLY IN ENCLOSED LUMINAIRES DANGER NEVER disconnect the connector when power is applied The possibility exists Electrical shock or equipment damage NEVER grab or touch a live power cord with wet hands the possibility exists of Electrical shock Electrocution and even Death YOU MUST TURN 1st LAMP UTILISER UNE AMPOULE DE REMPLACEMENT DE 1000W TYPE M47 METAL HALAIDE i ARE NE PAS UTILISER UNE AMPOULE 2 CONGUE SEULEMENT POUR DES FIXTURE A 4003366 00 LUMINAIRES FERM S 4 4003264 00 ALWAYS remove the ballon lamp assembly from the mast to prevent damage to balloon light assembly when transportating the light tower 4002528 00 A DANGER NE JAMAIS d brancher le connecteur lorsqull est sous tension existe une possibilit de choc DANGER TOUJOURS enlever l ensemble ballon lampe du m t pour pr venir les dommages l ensemble ballon lampe lors du trans port de la tour d clairage lectrique ou de dommages m xtels NE JAMAIS saisir ou toucher un cordon dalimentation sous tension avec les mains mouill es il existe une possibilit de choc lectrique d lectro
15. 18 1 kg Weight Bracket amp J Box 19 2 Ib 8 7 kg 59 1 Ib 26 8 kg Appropriate Generator 3 2 kW and above PAGE 14 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 CLOSED Table 2 Dimensions Reference Dimension Letter in mm A MEC I ERN DIMENSIONS LIN mm BEP J TE OPENED Figure 1 Dimensions 15 7 400 46 1 170 41 7 1 060 GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 15 FOOTCANDLE PLOT 1 grid 40 ft Diameter Feet 48 60 78 98 149 205 259 314 IES Recommended Levels of Illumination Area Foot Candles Area Foot Candles Airport 0 5 2 Loading amp Unloading 20 Explosives Handling 30 Parking Area 1 5 General Construction 10 Piers 20 Excavation 2 Railroad Yards Switching 2 Haul Roads and Industrial Roadways 0 5 1 Quirries amp Open Pit Mining 5 Industrial Yard Material Handling 5 Sportsfield amp Recreational 10 50 Engineering Society Figure 2 Footcandle Plot PAGE 16 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 384000 lamp fixture is difused balloon light that is designed to be mounted and operated on most conventional mobile light tower masts Its design and features permit clean difused light to be cast uniformly over 232 feet 70 7 meters The shadow less lighting dramatically reduces glare in t
16. A 4003369 00 DANGER ELECTRICAL Mj SHOCK HAZARD 6 When replacing lamp and to prevent electrical shock ALWAYS shutdown the generator before replacing lamp Remerrber to let lamp cool before removing Use only recommended type lamp as listed in parts manual DANGER RISQUE DE CHOC LECTRIQUE E Lors du remplacement de la lampe et pour pr venir le risque de choc lectrique TOUJOURS teindre le g n rateur avant de remplacer la lampe Ne pas oublier de laisser la lampe se refroidir avant dk d l enlever Utiliser uniquement le type de lampe recommand dans le manuel des pi ces A 4003368 00 ONLY SUITABLE FOR LOCATIONS INFORMATIONS SUR LA LAMPE laisser la lampe se cogner une surface dure Tout impact excessif pourrait causer des dommages et r duire la dur e de vie utile de la lampe INFORMATIONS SUR LE BALLON NE JAMAIS laisser le ballon toucher la surface de lampe lorsque celle ci est chaude from dust dirt and adverse weather LAMP INFORMATION NEVER allow the lamp to strike any hard surface Excessive impact can cause damage and reduce the service life of the lamp BALLOON INFORMATION NEVER allow the balloon to touch the lamp surface when the lamp is hot SEULEMENT CONVIENT AUX EMPLACEMENTS MOUILL S 4003250
17. ABLE LAMP 3 CP CABLE LAMP 2 CP BOLT M12x130 BOLT amp WASHER M10x25 SCREW amp WASHER M3x12 CAP WASHER M12 SPRING WASHER M12 SPACER 1 SCREW M5x15 NUT M12 SPACER 2 CABLE BOXCOM NUT M3 BRACKET AND J BOX ASSY QTY REMARKS no 5 PB PR ARDY R KRY BR RO REPLACES 0023304012 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 39 TERMS AND CONDITIONS SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned
18. AL REV 1 02 25 14 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION SAFETY SYMBOLS Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Overspeed hazards Rotating parts hazards Pressurized fluid hazards Electric shock hazards PAGE 6 GB4000 BALLOON OPERATION AND PARTS MANUA
19. AMP HOLDER 2 PLATE LAMP 1 WASHER M4 NUT M4 PACKING LAMP SCREW WASHER M4x12 LAMP HOLDER 1 SPRING LAMP POLE JOINT 2 MAIN POLE 1 MAIN POLE 2 SCREW TRUSS M4x30 SCREW TRUSS 4 8 SCREW TRUSS M5x8 SCREW TRUSS M4x35 SELF LOCK NUT M4 MICRO SWITCH MICRO SWITCH COVER MICRO SWITCH CAP FAN MOTOR ASSY PLATE FAN VESSEL ELECTRICAL ASSY lt 4 5 HER OD REMARKS REPLACES 0023304012 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 35 ELECTRICAL ASSY CONTINUED o QO OGG PAGE 36 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUA
20. ANUAL REV 1 02 25 14 PAGE 23 REMOVING BALLOON PROTECTIVE COVER DO NOT use excessive force when zipping or unzipping the balloon The possibility exists of the zipper tearing which would make the balloon unusable 1 Expose the balloon by unsnapping the buttons and unzipping the protective cover as shown in Figure 11 UNZIP SNAPS PROTECTIVE COVER CE BALLOON FOLD PROTECTIVE COVER INTO ITSELF Figure 11 Removing Protective Cover 2 Next fold the protective cover into itself and zip See Figure 11 INFLATING BALLOON AND TURNING ON LAMPS LT12 ONLY 1 OnLT12 series light towers reconnect negative battery cable black 2 Slightly raise the light tower mast to allow clearance for the balloon to inflate 3 Start the light tower engine as referenced in the LT12 light tower operation manual 4 OPERATION Once the engine has started place the main circuit breaker switch Figure 12 on the LT12 control panel in the ON position LT12 LIGHT TOWER LIGHT CONTROL BREAKER Figure 12 Main Breaker ON LT12 Next turn on lamp circuit breakers The balloon should begin to inflate and the lamps will light Secure any unused lamp cables Raise the light tower mast to the desired upright height PAGE 24 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 INFLATING BALLOON AND TURNING ON LAMPS MLT ONLY 1 OnMLT series light towers reconnect the 4
21. L REV 1 02 25 14 400240602 400243501 A300287400 A300286700 0013112030 A200100502 000099000 1800001100 A300283300 200076103 400038301 000119300 400030700 000010301 200018000 A300283700 A400334400 A400334500 0043204000 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 37 ELECTRICAL ASSY CONTINUED PART NAME POLE JOINT 1 POLE JOINT 3 RELAY ASSY FAN POWER SOURCE BOLT M12x30 FLANGE PIN SHEET BOTTOM PLATE GUARD PLATE BOTTOM FILTER 200 WAVE WASHER STOPPER FILTER SPACER M4x4 PLATE AIR CABLE BALLOON 1 CP CABLE POLE W CP CABLE POLE R CP SPRING WASHER M4 QTY SES 5 BRACKET ASSY 7 ANM AN JS ae OSL aet cs RSR 42 A B pz ed a cp PAGE 38 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 200102501 A300282800 A300282700 0033304000 0024304008 0023305015 0033104000 A100088602 E000122700 A400288001 A300215302 A300283800 0013112130 0013510025 0023303012 E000128500 0043112000 0043212000 A400287902 0023205015 0033112000 A400287801 A400334300 0033103000 PART NAME BOX RELAY RUBBER CAP PLATE CAP CAP NUT M4 SCREW TRUSS M4x8 SCREW amp WASHER M4x12 NUT M4 ADAPTER CP WASHER RETAINER C
22. L REV 1 02 25 14 GENERAL SAFETY E NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications SAFETY INFORMATION NOTICE ii his equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest N fire extinguisher B ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the n
23. LLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 21 SETUP JUNCTION BOX MOUNTING LAMP MOUNTING 1 Securethe junction box Figure 8 to the adapter plate 1 Place the GB4000 lamp fixture onto the lamp adapter using the supplied bolts 2 lock washer 2 and flat plate pole as shown in Figure 9 washer 2 Tighten mounting bolts securely 2 Insertlocking pin into hole opening on pole then insert Lamp cotter pin to lock pin in place ADAPTER BALLOON POWER CABLE 1 Connect the balloon power cable Figure 9 to the 10 pin receptacle on the junction box BALLOON FIXTURE 2 FT 10 PIN N j BALLOON POWER CABLE COTTER PIN PLATE ADAPTER POLE JUNCTION BOX Figure 9 Balloon Power Cable Connection PAGE 22 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 LAMP CABLE CONNECTIONS On the T Bar Figure 10 there are four power receptacles J1 J2 J3 and J4 These receptacles provide AC power to the existing rectangular lamps When the GB4000 lamp assembly is employed these receptacles are used to connect the GB4000 Refer to Figure 10 GB4000 JUNCTION BOX T BAR NOTE CABLE FROM LAMP 1 MUST BE CONNECTED FOR OTHER LAMPS TO OPERATE AND FOR BALLOON TO INFLATE LT12 LAMP MLT LAMP CIRCUIT BREAKERS CIRCUIT BREAKERS Figure 10 Lighting Configuration GB4000 BALLOON LIGHTe OPERATION AND PARTS M
24. OPERATION AND PARTS MANUAL MULTIQUIP GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO G3100044 AND ABOVE Revision 1 02 25 14 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES 5 PAGE 2 GB4000 BALLOON OPERATION AND PARTS MANUAL 1 02 25 14 TUVRheinland License Holder Manufacturing Plant LIGHT BOY LID Corp 2 6 14 Kurigi Asao 2 6 14 Kurigi Asao KAWASAKI KANAGAWA 215 0033 KAWASAKI KANAGAWA 215 0033 Test report no USA SS 17036833 001 Client Reference Satomi Kugimiya Tested to CAN CSA C22 2 No 9 0 96 R2011 Certified Product Portable HID luminaire Globug Series License Fee Units Model Designation 1 GB2000 2 GB4000 7 Rated Voltage AC 120V 60Hz Rated Power 1 2000W 2 4000W Appendix 1 1 3 Date of Issue day mo yr 13 02 2014 Licensed Test mark T VRheiniand GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 3 84000 BALLOON LIGHT Table OF ami DRE 4 Parts Ordering Procedures 5 Safety Information 6 13 SSC 14 DIOS OMS a mr 15 TO E 16 General Information 17
25. POINT 4 SIDE REAR JACK JACK STAND 2 STAND 2 Make sure that the two side left and right and two rear jackstands are in the vertical postion slightly extended so that each foot makes contact with the deck floor Straps and chains should be routed through the transport tie down points located beneath each corner of the cabinet to allow even application of force to the front and rear of the machine DO NOT secure the unit by running strap or chain over the tongue of the light tower This may cause severe damage to the unit GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 11 ELECTRICAL SAFETY B he electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits Turn generator and all circuit breakers OFF before performing maintenance on the generator NEVER insert any objects into the output receptacles during operation This is lt extremely dangerous The possibility exists of electrical shock electrocution or death NEVER operate light tower or handle any electrical equipment while standing in water while barefoot while hands are wet or in the rain A dangerous electrical shock could occur causing severe bodily harm or even death ALWAYS make sure the area above the light tower is open and clear of overhead power lines and other obstructions The tower extends i
26. at the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers
27. cution et m me la mort PR VENIR VOUS devez ALLUMER LA 1 re LAMPE QUAND VOUS OP REZ CET APPAREIL de l CLAIRAGE Se A 4003370 00 PAGE 32 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 O PART NO A400290900 A400324200 A400252500 A400336800 A400252600 A400336900 A400252800 A400336700 A400336600 A400337000 A400326400 A400325000 NAMEPLATE AND DECALS DECAL CAUTION LAMP INFORMATION ENGLISH 1 DECAL CAUTION LAMP INFORMATION FRENCH DECAL DANGER ELECTRICAL SHOCK HAZARD ENGLISH DECAL DANGER ELECTRICAL SHOCK HAZARD FRENCH DECAL WARNING BURN HAZARD ENGLISH DECAL WARNING BURN HAZARD FRENCH DECAL SERIAL PLATE o boat sets DECAL DANGER BALLOON LAMP REMOVAL ENGLISH DECAL DANGER BALLOON LAMP REMOVAL FRENCH DECAL DANGER ELECTRICAL SHOCK CONNECTOR ENGLISH DECAL DANGER ELECTRICAL SHOCK CONNECTOR FRENCH DECAL CAUTION LAMP TYPE DECAL CAUTION AC ONLY E th A lA ll ld I PART NAME QTY REMARKS one CONTACTMQPARTSDEPT GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 33 ELECTRICAL ASSY
28. earest ambulance doctor and fire department This information will be invaluable in the case of an emergency GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 7 LIGHT TOWER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine i ALWAYS ensure light tower is on level ground before use so that it cannot slide or shift around endangering workers Always keep immediate area free of bystanders i ALWAYS make sure trailer is leveled with all outriggers extended before raising tower Outriggers must remain extended while tower is up i ALWAYS keep area behind trailer clear of people while raising and lowering mast NEVER remove safety pin or pull mast locking pin while tower is in a raised position CHECK the mast and winch cables for wear any problem occurs when lowering or raising the tower STOP immediately Contact a trained technician for assistance NEVER pivot retract mast while unit is operating i NEVER use the l
29. elp numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subjectto change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO PART NAME REMARKS 1 12345 1 INCLUDES ITEMS W 296 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 A R MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates th
30. er and snap the buttons to fully close the protective cover 5 Remove all cables from T Bar and remove balloon power cable from junction box 6 Pull cotter pin from locking pin and remove lamp assembly from light tower mast 7 Store lamp assembly in a safe place where it will not get damaged GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 25 MAINTENANCE REPLACING LAMP 3 Press the tabs on the lamp holder and push up lamp holder to release it from lamp Do the same to the lower DANGER lamp if necessary See Figure 17 Never attempt to replace lamp in a wet place The possibility exists of electric shock Always allow sufficient time for the lamp to cool down before replacing The possibility an exists of severe burns if hot lamp is touched LAMP HOLDER Always shutdown power source and remove balloon assembly from mast when replacing a broken lamp Figure 17 Lamp Holder Utmost care should be taken in handling broken lamp 4 Remove lamp from the lamp socket by turning lamp The possibility exists of serious injury from handling a counterclockwise See Figure 18 broken lamp 1 Unzip the zipper at the bottom of the balloon and roll the balloon up to expose the lamp See Figure 15 BALLOON ZIPPER
31. event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 40 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 5 484000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 41 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 310 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 31
32. he work area This type of lighting improves safety and enhances the illuminated area The GB4000 is ideal for highway work construction job sites security support and special events The balloon light assembly is supported by four 1000 watt metal halide lamps self inflating durable polyester balloon bag protective lamp guard quick disconnect communal mast bracket and self contained electrical junction box Once attached to the mast the GB4000 utilizes the ballast assembly electrical conduits and receptacle connections of conventional mobile light towers to permit operation The GB4000 requires 2000 watts of power and the host light tower electrical ballast system for operation Total lamp operation will be limited to the design and capacity of the host light tower The unit easily disconnects from the light tower mast and can be easily stored in its protective canvas cover case GENERAL INFORMATION GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 17 5 1 Lamp Fixture Made of heat resistant polyester balloon and four 1000 watt metal halide lamps 2 Locking Pin Locks the lamp fixture in place when attached to the pole on the bracket 3 Balloon Power Cable Provides AC power to the lamps fan and balloon inflation circuit 4 Adapter Plate Attaches to the and mast interface of the light tower to allow the GB4000 to be installed NOTICE
33. ifold 2 muffler or cylinder Allow these parts to cool before servicing equipment SAFETY INFORMATION NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage N to the engine or equipment can result if operating in speed ranges above the Y maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult E Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not operate at its optimum temperature This will allow unburned fuel to accumulate in the exhaust system which can foul the fuel injectors engine valves and exhaust system including turbochargers and reduce the operating performance In order for a diesel engine to operate at peak efficiency it must be able to provide fuel and air in the proper ratio and high enough engine temperature for the engine to completely burn all of the fuel Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition It can red
34. ight tower mast as a crane DO NOT lift anything with the mast ALWAYS lower the light tower when not in use or if high winds or electrical storms are expected SAFETY INFORMATION NOTICE i ALWAYS keep the immediate area surrounding the light tower clean neat and free of debris E ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel prevent the light tower from overturning NEVER use in winds that exceed 65 MPH 105 km h LAMP SAFETY i NEVER attempt to replace lamp with the power on Always shut down the engine and turn off circuit breakers when changing the lamp i ALWAYS allow a sufficient amount of time for the lamp to cool before touching or changing The possibility exists of severe burns NEVER use force when installing the lamp Excessive force could cause the lamp to break causing bodily harm NOTICE NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp This can create hot spots reducing the service life of the lamp i ALWAYS make sure lamp surface is clean and dry ALWAYS replace with MQ recommended type lamp ALWAYS have a trained technician install and remove a floodlight or replace any damaged f
35. ixture wiring PAGE 8 GB4000 BALLOON OPERATION AND PARTS MANUAL REV 1 02 25 14 ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled he engine of this equipment XL ul requires an adequate free zz flow of cooling air NEVER 4 operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury A i DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator B DO NOT remove the coolant drain plug 13 4 while the engine is hot Hot coolant will lt amp 948 gush out of the coolant tank and severely Quy scald any persons in the general area of 4 the generator DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator I NEVER touch the hot exhaust man
36. n excess of 30 feet 9 meters Contact with overhead power lines or other obstructions could result in equipment damage electrical shock electrocution and even death E Similar to boom equipment light tower may become energized with high voltage DO NOT operate the light tower within a radial distance of 17 feet 5 1 meters from high voltage power lines If light tower becomes energized with high voltage contact with the equipment could result in electrocution NEVER operate GB4000 in winds in excess of 40 MPH 64 km h LT il La FN EL o SAFETY INFORMATION Backfeed to a utility system can cause electrocution and or property damage NEVER connect the generator to a building s electrical system without a transfer switch or other approved device All installations should be performed by a licensed electrician in accordance with all applicable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death Power Cord Cable Safety NEVER let power cords or cables lay in water NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation i NEVER grab or touch live power cord or cable with wet hands The e 1 QT 1 4 possibility exists of electrical shock T electrocution or death NN Make sure power cables are securely connected Incorrect connections may
37. ons If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 3 Multiquip reserves the right to quote sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no
38. pin power cable Figure 13 to the 120 VAC twist lock receptacle on the front panel of the generator MLT LIGHT LS TO BALLAST 4 PIN POWER COMPARTMENT CABLE Figure 13 MLT Ballast 4 pin Power Cable 2 Slightly raise the light tower mast to allow clearance for the balloon to inflate 3 Start the light tower engine as referenced in the operation manual 4 Once the engine has started place the main circuit breaker switch Figure 14 on the MLT front control panel in the ON position MLT LIGHT TOWER MAIN CIRCUIT BREAKE BREAKER DIESEL QNEREDAC GENERATOR SARTER SIMON TO BALLAST 4 PIN POWER COMPARTMENT CABLE Figure 14 Main GFCI Circuit Breakers ON MLT OPERATION 5 Next turn on lamp circuit breakers The balloon should begin to inflate and the lamps will light 6 Secure any unused lamp cables 7 Raisethe light tower mastto the desired upright height DEFLATING AND STORING BALLOON 1 Turn lamps OFF and allow to cool for at least five minutes 2 Once the lamps have cooled place the main breaker switch in the OFF position NOTICE ALWAYS make sure lamps are turned off and allowed to cool before deflating balloon to avoid any damage to the balloon NEVER transport GB4000 lamp fixture while attached to mast 3 When the balloon is completely deflated unzip the protective cover and fold the balloon inside the cover 4 Carefully zip up the cov
39. st The raised end of each bracket should be facing outward NOTICE Pay close attention to the orientation of the two support brackets Each bracket has a high and low side The low side of the bracket should be facing inwards towards the mast SETUP Next insert a bolt 4 and flat washer 4 thru the mounting holes on the adapter plate as shown in Figure 7 Again pay close attention on which set of holes to insert the bolts thru Bolt number 2 must be oriented so that it passes between receptacles J1 and J2 on the T Bar Secure the adapter plate to the T Bar using the supplied flat washer 4 lock washer 4 and nut 4 Make sure the adapter plate is level use a bubble level and both brackets are straight vertical not slanted before tightening PAGE 20 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 SETUP BUBBLE LEVEL VIEW FROM BACK SIDE LOCK WASHER 4 HEX NUT 4 LOW END amp FLUSH W N AN FLAT WASHER 8 T BAR BOTTOM b SUPPORT BOLT BRACKET 2 N O BACK SIDE UNDERNEATH BOLT LAMP ADAPTER Us SUPPORT BRACKET W J1 J2 NOTES It is important for the adapter SPACER to seat against the T Bar as shown above For proper alignment of the adapter plate use of a bubble level is required Figure 7 Adapter Plate Mounting Installation GB4000 BA
40. the deployed position place the tower mast into the cradle support stowed position 966 Figure 4 Make sure cradle lock release pin has been inserted and the mast is locked MLT LIGHT TOWER STOWED POSITION TO HT y d ld Figure 4 Light Tower Stowed Position DISCONNECT The new lamp adapter plate requires no existing lamp removal for installation All lamps can remain in place during installation of the adapter plate Figure 6 Power Cable Removal NOTICE M Only mount the 384000 on Light Towers that equipped with one of the following ballasts UNIVERSAL LIGHTING TECHNOLOGIES INC M1000120AC5M PHILIPS LIGHTING ELECTRONICNA 714 6592 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 19 LAMP ADAPTER PLATE MOUNTING INSTALLATION 1 Remove the adapter plate kit hardware from its container Before proceeding make sure the light tower mast is in the stow position down and the cradle lock release pin has been inserted and the mast is locked Attach the lamp adapter plate to the T Bar as shown in Figure 7 Align adapter plate so that adapter spacer notch fits over screw on T Bar Pay close attention to the orientation of the two support brackets Mount the flat end of both support brackets flush against the T Bar with the low end of each bracket facing inwards toward the ma
41. uce the system performance and increase maintenance Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition This can take several hours to burn off the accumulated unburned fuel State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator GB4000 BALLOON LIGHTe OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 9 FUEL SAFETY DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames i ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well
42. ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine TOWING SAFETY LIGHT TOWER Check with your local county or state safety towing regulations in addition to meeting Department of Transportation DOT Safety Towing Regulations before towing your light tower 22 order to reduce the possibility of accident while transporting the light tower on public roads ALWAYS make sure the trailer that supports the light tower and the towing vehicle are mechanically sound and in good operating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating SAFETY INFORMATION ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inflated to 50 psi cold Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a safety chain i ALWAYS properly attach trailers safety chains to towing vehicle i ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly
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