DWX-4 User`s Manual
Contents
1. Detection 2 pin Chapter 3 Maintenance 31 Periodic Maintenance While holding the detection pin by hand loosen the collet with spanner IMPORTANT Attach or detach the collet using the spanner included with the detection pin inserted If the detection pin is not inserted there is a pos sibility that the collet is deformed to lower the cutting accuracy Detach the detection pin and the spanner and then close the front cover Click Maintenance tab Click Close collet NN The operation is completed if the spindle moves and in we l Operation completed is displayed adr i Work time Test tool 1 Ohm Reset Test tool 2 I Runin Open collet Manual comection 2 Close collet Move Emergency tool release EEE 32 Chapter 3 Maintenance Periodic Maintenance Care and Maintenance of the Regulator The regulator is equipped with a filter that becomes filled with drain moisture and dust over time Periodically empty the drain If the interior of the bowl becomes soiled remove and wash the bowl Cases Where You Need to Perform this Task gt When drain collects gt When the bowl is contaminated WARNING Before removing the bowl be sure to bleed off the air pressure Failure to do so may cause danger of2. Installation Is Impossible If installation quits partway through or if the wizard does not appear when you make the connection with a USB cable take action as follows Windows 8 1 Use a USB cable to connect the machine and the PC and then turn the machine on 2 If the Found New Hardware wizard appears click Cancel to close it Disconnect any USB cables for printers other than this machine 3 Click Desktop 4 Move the mouse to the lower right corner to display Charm and click Settings 5 Click PC Information 6 Click Device Manager When the User Account Control screen appears click Continue The Device Manager screen appears 7 Click Show hidden devices on the View menu 8 Double click Printers or Other devices in the list Click the model name or Unknown device whichever appears below the item you selected 9 Click Delete on the Action menu 10 In the Confirm Device Uninstall dialog box click OK to close the device manager 11 Disconnect the USB cable that is connected to the printer and then restart Windows 12 Uninstall the driver Carry out the steps from step 3 in Page 50 Uninstall the Driver Windows 8 to uninstall the driver 13 Install the driver again according to the Setup Guide Installing and Setting Up the Software or procedure in page 45 To Install Driver Separately Windows 7 1 If the Found New Hardware appears click Cancel to close it 2
3. Retightening the Collet While you continue cutting the collet is loosened and consequently the tool is likely to come off Retighten the collet at regular intervals Recommended Retightening Interval gt Monthly or when the total working time of the spindle exceeded 200 hours slightly different depending on the work situation P 38 Checking the total working time of the spindle using VPanel Required Items e Detection pin Spanner Procedure ifa workpiece clamp or tool is attached to the machine remove it Rdy A Dwx 4 Ready Spindle speed 0 rpm L Tool number 0 Rdy Cov GE eae A Elapsed time MD In the top window of VPanel select the machine that you wish to retighten the collet Click Settings 1 Zirconia R1 O0h00m 06h00m 2 Zirconia RO 5 O0hOOM ShOOm Quit cutting Tool management Settings File Progress Click Maintenance tab Click Open collet Test tool 1 Ohm Reset Test tool 2 Runin I Open collet Manual correction Close collet Ed EEE Click OK Remove the workpiece the clamp and the automatic correction jig The spind e MOVES a nd the col let is opened Collet will be opened after the spindle moving Cancel MD Fit the spanner on the collect Use the included spanner Insert the detection pin into the collet If the detection pin can not be inserted carry out the operation described in again
4. Pau The operation is paused When the front cover is open Cov is displayed next to the operation status Name of connected ma Displays ID and the name of connected machine The ID of a machine whose chine power is off is shown by the sign The operation state spindle rotation speed and cutting time etc are displayed Status of milling machine Among the connected machines the machine whose radio button displayed on the left of the name is checked is displayed Displays the name of the tool selected in Tool management the current work Tool worktime time and the time when it must be replaced For example 00h01m 06h00m indicates that 00h01m is the work time and 06h00m is the replacement time of the tool Used to output and cancel cutting data 6 Output file Quit cutting P 23 STEP3 Outputting Cutting Data Used to select or register a tool you want to control its work time Tool management P 13 Tool management Dialog Displays the SETTINGS window D Settings P 8 Description of SETTINGS Window Gutmutiist Data under cutting and data waiting for cutting are displayed i The progress of cutting is also displayed Chapter 1 Operation screen 7 Description of SETTINGS Window Settings Tab In this tab you can make the VPanel auto startup setting and settings related to the NC code etc When more than one machine is connected the machine selected in the top window is the target of
5. Starting Cutting STEP1 Attaching the Workpiece Refer to the appropriate attachment procedure for the workpiece type to be used P 18 Preparation of Workpieces Usable Workpieces Block Workpiece Procedure Close the front cover and turn the power switch on After the initial operation is completed open the front cover Insert the block workpiece clamp into the mounting part Hold the clamp as shown in the figure and insert it all the way into the mounting part so that there will be no gap between them Insert the clamp so Align the dent with the that there will be no position of the screw hole gap between it and the mounting part Clamp for block workpiece Mounting part Tighten the mounting screw L with a hexagonal screwdriver M Mounting screw L Loosen the screws of clamp with a hexagonal screwdriver L 2 places Tighten the screws according to the thickness of the workpiece Attach a workpiece from the front side of the clamp Chapter 2 Cutting 19 Starting Cutting Tighten the screws of the clamp with a hexagonal screwdriver L 2 places Workpiece with Pin L Procedure Close the front cover and turned the power switch on After the initial operation is completed open the front cover Insert the workpiece with pin into the mounting part Workpiece with pin L Align the dent with the
6. Manual comection rn ode Move Emergency tool release omm Chapter 3 Maintenance 35 Periodic Maintenance Turn off the power switch and disconnect the power cord WARNING Before starting maintenance turn off the machine s power switch and unplug the power cord from the machine Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Using hexagonal wrench remove the screws at the positions shown in the figure 4 loca tions Open the maintenance cover Slowly lift up the cover with both hands Temporarily fix the cover using one of the screws removed in 36 Chapter 3 Maintenance Periodic Maintenance 2 Clean the inside and apply the grease Clean the inside If cutting waste collect inside remove them with a dust collector Remove cutting waste on the shaft with a dust collector or a commercially available brush Apply a thin layer of grease to the drive screws and the shafts shown in the figure below If the grease on the surface of the shaft is dried apply a thin layer of the attached grease to the surface of the shaft The shaft and drive screws to be maintained 1 to Q Important Note Do not manually move the movable portions of the spindle unit etc by force Since the grease will soread as the machine is used there is no need to apply it to portions other than the visible one Wipe off the grease if it a
7. The origin point may be out of position due to along period of use or the relocation of the machine and affect cutting results Perform automatic correction If expected results cannot be obtained even after automatic correction was performed perform manual correction In manual correction cutting results may be improved by shifting the Z origin point in the direction P 29 Correction of Milling Machine P 12 Manual correction Dialog Are the cutting conditions too strict Strict cutting conditions may affect cutting results Review the cutting conditions of CAM The Dimensions of Cutting Results Do Not Match Does the diameter of the tool match the settings of CAM Is the set shrinking percentage proper for the workpiece Check the settings of CAM Does the set temperature of the sintering program match the workpiece Check the set temperature of the sintering program to see if it matches the workpiece of the manufacturer used 44 Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If To Install Driver Separately The driver software and the electronic manual can be installed together on this machine For the method of installing them at a time see Setup Guide Installing and Setting Up the Software Procedure Before installation confirm that the machine and the computer are not connected with the USB cable Log on to Windows as Administrators Insert the
8. Wome The work time of the spindle unit will be displayed After the replacement of the spindle unit click on Reset to reset the value at 0 P 38 Replacing of the Spindle Unit Runin You can perform run in operation for the spindle When installing and moving the machine or replacing the spindle unit P 28 Spindle Run in Warm up Open collet You can open or close the collet Use this function to retighten the collet Close collet P 31 Retightening the Collet The collet can be opened before initialization Use this function if initialization cannot Emergency tool i h E be performed when for example the tool gets snagged on something It will become valid by turning on the power with the front cover open 4 System report You can display the serial number firmware version and total work time etc of the machine in a report You can save the system report in a text file by clicking Save in the System report window Error log You can display the logs of the errors which have occurred so far You can save the error log in a text file by clicking Save in the error log window 10 Chapter 1 Operation screen Description of SETTINGS Window Mail Tab In this tab you can make the setting to receive e mails notifying that cutting is completed or an error has occurred When more than one machine is connected the machine selected in the top window is the target of the setting Settings Overide Maintena
9. Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control appears click Continue The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Other devices then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select Delete the driver software for this device and then click OK Close the Device Manager 8 Disconnect the USB cable from the computer and then restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 50 Uninstall the Driver Windows XP Vista 7 to uninstall the driver 10 Install the driver again according to the Setup Guide Installing and Setting Up the Software or procedure in page 45 To Install Driver Separately Windows Vista 1 If the Found New Hardware appears click Cancel to close it 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control appears click Continue The Device Manager appears 4 At the View menu click Show hidden devices 5 Inthe list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you sele
10. a machine to which you want to output cutting data on the screen of VPanel Is operation paused When the PAUSE LED is on it means that operation is paused When the machine is paused cutting stops and some opera tions are restricted When you press the operation button of the machine shortly the pause is canceled When you hold down the operation button cutting is stopped Is initialization or data cancel in progress The cutting data received in the middle of initialization or data cancel will be cancelled Output cutting data after confirming that the machine is in the standby status Is the cutting data correct Check the cutting data Does any error exist The error LED will flicker if an error occurs Details of the error will be displayed on the screen of VPanel P 52 Responding to an Error Message The Computer Shut Down When Plural Machines Were Connected Is a machine with a same ID connected to the computer When more than one machine is connected to the computer if machines with a same ID are connected at the same time the computer might shut down If the computer shuts down turn off the power of all the connected machines and discon nect the USB cables from the computer Next restart the computer and then start VPanel If VPanel does not start install it again Then make the setting again ina way that a same ID is not assigned to more than one machine Setup Guide Connecting Multiple Units The lo
11. correct the angle when the A axis is rotated by 180 degrees Set the correction value as considering the initial setting as 0 00 degree gt Initial setting 0 00 degree Origin point You can correct the origins of the X Y and Z axes respectively Set the correction value as considering the initial setting as 0 00 mm gt Initial setting 0 00 mm 4 Clear these values when executing automatic correction If you check this checkbox the settings of and are reset to the default values when the automatic correction is performed gt Initial setting Checked Chapter 1 Operation screen Description of SETTINGS Window Tool management Dialog By selecting a tool to be used in this dialog the work time of the tool selected will be automatically recorded In addition when the tool reached the preset replacement time a warning message will be displayed When more than one machine is connected the tool of the machine selected on the top window will be managed Tool to use Work time Heplacement time 3 Tool registration Tool to use A tool whose work time will be counted can be selected from among the tools registered in Q 1 and 2 are tool numbers Select a tool according to the tool set in the stocker The name and work time replacement time of the tool selected will be displayed on the screen When you do not use this function select No tool leave the box blank Work time Replacement time The
12. in page 50 Uninstall the Driver Windows XP Vista 7 to uninstall the driver 11 Install the driver again according to the Setup Guide Installing and Setting Up the Software or procedure in page 45 To Install Driver Separately Uninstalling the Driver When uninstalling the driver perform following operation Windows 8 If the driver is uninstalled without following the procedure given below there is a possibility that it might not be able to be re installed 1 Turn the machine off and disconnect the cable that is connecting the PC and the machine 2 Start Windows 3 Click Desktop 4 Move the mouse to the lower right corner to display Charm and click Settings 5 On the task bar click Control Panel and then Uninstall a program 6 Select the machine s driver that you want to uninstall and then click Uninstall 7 When a message prompting you to confirm that you want to uninstall the driver appears click Yes 8 On the task bar click Start and then Desktop 9 Start Windows Explorer to open the drive and folder where the driver is located Notes 10 Double click the SETUP64 EXE 64 bit version or SETUP EXE 32 bit version 11 When the User Account Control dialog box appears click Continue The driver s installer starts 12 Click Uninstall Select the machine that you want to uninstall and then click Start 13 If it is necessary to restart your computer a window p
13. of cutting An override value is specified as a percentage For example when the command in the cutting data sent from the computer is for a speed of 10 000 rpm specifying an override of 150 produces an actual speed of 15 000 rpm When more than one machine is connected the machine selected in the top window is the target of these operations Settings Overide Maintenance Mai cases BE Spindle speed 106 Clicking these buttons adjusts the values Cutting speed The moving speed of the tool during the cutting of workpieces can be adjusted With the speed defined in the cutting data regarded as 100 the larger the value the higher the speed and the smaller the value the lower the speed Spindle speed The spindle speed during cutting can be adjusted With the speed defined in the cutting data regarded as 100 the larger the value the higher the speed and the smaller the value the lower the speed gt When the milling machine is turned OFF the override is returned to 100 gt Inthe top window not the rotation speed of the spindle after override but the one specified by the cutting data is displayed gt Setting an override does not let you perform operation beyond the machine s maximum or minimum speeds Chapter 1 Operation screen Description of SETTINGS Window Maintenance Tab In this tab you can make the operations related to mainten
14. of the Roland DWX 4 VPanel will be activated Windows XP Vista 7 Go to Start menu and click All Programs or Program Roland DWX 4 VPanel for DWX 4 VPanel will be activated VPanel serves as a resident software VPanel works as a resident software which is constantly working to manage the milling machine and send e mails and so on You are recommended to make settings to enable VPanel to start automatically when the computer starts P 8 Settings Tab When you click on the upper right corner of the window the window will disappear from the screen but the program will not be exit While it is running a is constantly displayed in the tasktray The e mail to notify the completion of cutting or an error when it occurs P 11 Mail Tab Chapter 1 Operation screen 5 Displaying or Exiting VPanel Display of VPanel in the Tasktray When the VPanel icon is displayed in the tasktray the connected milling machines are always monitored The following statuses are displayed in the tasktray DWX 4 A Read OFF of the pow ppm cll Ps fe o Display when an er A Error Offline ror occurs z 1 GY Pe Ro Display when tool O DWX 4 a x re p acemen t i Ss DWX 4 Busy Tool replacement time needed yD Display when cut ting is completed DWX 4 A X DWX 4 Finished Wake Exiting VPanel click Exit Ty Pz fa E wi 6 Chapter 1 Operation screen Among the co
15. repute or thrown off parts WARNING Clean the bowl using a neutral detergent Never use gasoline alcohol thinner or any other solvent Using a solvent may degrade the bowl and cause danger of rupture Empty the Drain Procedure Stop the supply of compressed air Loosen the lower knob a little at a time Material may spray out of the drain at this time Use a cloth or the like to catch the spray and keep it from scattering When the drain is emptied retighten the lower knob Chapter 3 Maintenance 33 Periodic Maintenance Cleaning the Bowl Procedure Stop the supply of compressed air M Detach the bowl Wash it using a neutral detergent Make sure that the bowl dries out completely then retighten the bowl Loosen oe Tighten Bowl Replacing the Collet The collet is a part that wear out With errors like excessive load the collet can be deformed In this case the collet needs to be replaced To replace the collet refer to the manual which is attached to the collet for replacement 34 Chapter 3 Maintenance Periodic Maintenance Cleaning the Inside and Applying Grease Cases Where You Need to Perform this Task gt When abnormal noise occurs when the machine is running gt Approximately once every 500 hours Required Items e Grease Use the grease included with product Grease application stick WARNING Before starting maintenance turn off the machine s p
16. setting Settings Override Maintenance Mail ey NC code with decimal point 8 Conventional Calculator Al 1 Run VPanel program at start up When a check is put in this checkbox VPanel is automatically started up at the time when Windows starts up and VPanel is displayed in the tasktray gt Initial setting Checked NC code with decimal point Select handling and interpretation of the decimal point for NC code In the case of Conventional the unit is interpreted as millimeter or inch when there is a decimal point and as 1 1000 millimeter or 1 10000 inch when there is no decimal point In the case of Calculator the unit is always interpreted as millimeter or inch regardless of whether or not there is a decimal point In the case of Calculator select the scope of application Select an appropriate setting according to your CAM or NC code gt Initial setting Conventional Machine ID You can set an ID to the machine You should use this function when connecting more than one machine gt Initial setting A Setup Guide Connecting Multiple Units D Notice Change the ID according to the procedure of the Setup Guide 8 Chapter 1 Operation screen Description of SETTINGS Window Override Tab In this tab you can adjust the Cutting speed and Spindle speed during cutting This is useful when you want to change the feed rate or speed as you monitor the status
17. so may cause fire Never use a vacuum cleaner to take up cutting waste Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns When performing maintenance be sure to keep the tool detached Contact with the blade may cause injury gt This machine is a precision device Carry out daily care and maintenance gt Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction gt Never apply silicone substances oil grease spray etc to the machine Doing so may cause poor switch contact or a cause of failure of an ionizer gt Do not lubricate any place except for the lubrication locations shown in this document Chapter 3 Maintenance Daily Maintenance Cleaning after Cutting Operation Ends After cutting clean the cutting area using a commercially available brush or dust collector Carefully remove cutting waste from the portions of 1 to in particular because the cutting result may be affected if cutting waste remain on them Cases Where You Need to Perform This Task gt After cutting 1 Screws of the clamp for block 3 Inside of the stocker workpieces of the ATC magazine Screw of mounting part 4 Tool sensor o 6 Tool holder and too
18. the cutting data and click 4 or in the data list The cutting data is output from the top of the data list Deleting cutting data in the data list You can delete the cutting data by selecting the cutting data in the data list and click Remove Adding cutting data by drag amp drop You can add cutting data by drag amp drop data on the window displayed in the procedures GD and Chapter 2 Cutting 23 Starting Cutting T Output to Diisi Hm Oppws4 Busy Spindle speed 30000 rpm a 5 Tool number 1 Rdy Cov O B DWX 4 Copy 1 Elapsed time O0hOOm50s Remaining time 01h08m263 1 Zirconia R1 00h01 m O6h00m 2 Zirconia RO 5 OOhO0m1 5hOOm Quit cutting Tool management Settings Progress Sample prn 16KB 1024KB Quitting Outputting Procedure Oo fy 839 AIDWx4 Busy Spindle speed 30000 rpm T Tool number Ray Gol O 1B DWX4 Copp 1 Eaa time 00h00m50s Remaining time 01h08m26s 1 Zirconia R1 O00h01m 06h00m 2 Zirconia RO 5 OOhO0m 15hO0m i Quit cutting L Tool management T Settings i Progress 16KB 1024KB 24 Chapter 2 Cutting Check that a workpiece and a tool have been mounted on the milling machine and then click OK P 19 STEP1 Attaching the Workpiece The output cutting data is displayed in the output list of the top window and cutting starts In the top window of VPanel select the machine that you wish to quit outputting Click Qui
19. Is Not Performed or Initialization Fails 40 The Operation Button Does Not Respond arrrrnrerrarernannnnnnnrr 40 VPanel Does Not Recognize the Machine cc ssceeseeeeees 40 Cutting Data Can Not Be Output to the Machine or the Machine Does Not Operate Although Cutting Data Is Output to It 41 The Computer Shut Down When Plural Machines Were Connected 41 The lonizer Is Not Effective Cutting Waste Adhere to the Around Wall of Cutting Area 41 Compressed Air Does Not Come Out ccccseccseeseeeeeeeeaees 42 Abnormal Noise OG US scccccezesicaicsenvtassacenaisanetsaneeuee lt geeucgacedaciess 42 Automatic Correction FailS rrrarrrrnnnrnannrrnanerrnnernnnenrnnnnnnnnennn 42 Tool Management Information Was Lost rrrrrennnrrnnnnrrnnnrnrnnnrr 43 The Cutting Results Are Not Attractive rrrrrnrrnnnrrrranerrnnnnnnnnrr 43 There Is a Level Difference in the Cutting Result 43 Chipping Occurs Edges of Cut Workpieces Become Chipped 43 A Hole Opens in Cutting Result rrnnnnrnnnnnonnnnnrnrnnnnrnnnnnrnnnnnen 44 The Dimensions of Cutting Results Do Not Match 44 To Install Driver Separately rrrnnnrnnnnnnnrrnnnrnrnnnrrrnnnrnnnnnnnnnnner 45 To Install Software and Electronic Manual Separately 48 Installation Is IMpPOSSIDIC c ccccceeeceeeeceeeceeeseeeeaeeeseeesaeees 49 Uninstalling the DIVE sss tcttanc
20. L Roland LIW X 4 User s Manual 0 CEN am mm o am N The special website which introduces a DENTAL SOLUTIONS is established EA SE For the latest information about this machine including manuals see the Roland special website Easy Shape http www rolandeasyshape com E DENTAL SOLUTION Roland DG Corporation Contents Co 1 EN EE 2 Chapter 1 Operation SCreeN nxrannxrnnnnnnnnnannnnannnnennnnnnnnnnnnnnnnnnnnnnnnnennnnennnnennnnennnnnnnnnnnnnnnnnnnnennnennnne 4 Displaying TEA PE Leddene D ME PN 5 PL NN 5 PPT 6 Sara EEK ER NN EE 6 Overview of VPanel Window rrannrnnanennanennanvnnannnnnnnrnnnnrnnnnennnnennanennanennannnnannrnnnnennnnennanennanennnnene T TOD NI 7 Description of SETTINGS Window arrenannrnnanennanennanennannnnannrnannennnnennanennanennanennannnnannnnansennnnennnne 8 MST 8 VI 9 VINTER 10 VIN 11 Manual correction Dalo ER EE ER ENE rere 12 Tool management Dialog EE fattdene onceeeetinemenmeniectienates 13 TN NNN 14 Chapier 2 CTO Ge tiara een EEEE EEN AAEE EEEE EEE E OE 15 How to Use Read the Built in Panel arrrnanonnanornnnnnnnnnrnannnnannnnnnnnnnnnnrnnnnnnnnrnnnnennnnennunennansnnnn 16 How to Use Read the Built in Panel ss ssseesssessssessseesseessseesseesseconseeoseesnseosseeosseesseessseossersssessseeoseeoseeosserosseesseesserossereseesss 16 Colors and Statuses of Signal LED Lamp and Operation BuUttOn ssssesssseesss
21. Read This Chapter Whenever You Face a Problem FAQ 45 46 What to Do If Windows XP Software Installation If the screen shown in the figure appears click Con The software you are installing has not passed Windows Logo ti nue Anyway g testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the software vendor for software that has passed Windows Logo testing TOF Installation Follow the on screen instructions and continue with the installation When installation finishes click of the setup menu 6 Remove the CD ROM from the CD ROM drive Switch on the power to the machine M Connect the machine and the computer with a USB cable gt If you connect more than one unit of this machine to a single computer refer to Setup Guide Connecting Multiple Units gt Use the supplied USB cable gt Be sure to refrain from using a USB hub If a USB hub is used there is a possibility that the machine cannot be connected gt Secure the USB cable with a cable clamp Cable clamp am Windows Vista 7 8 The driver will be installed automatically Wind
22. Roland Software Package CD ROM into the computer When the automatic playback window appears click Run menu exe The User Account Control appears click Al low and install the softwares The setup menu appears automatically Uninstall the driver if it has been already installed P 50 Uninstalling the Driver Go to Step 4 if the driver is not installed or it is uninstalled 0O Click Custom Install of the DWX 4 Software tall Custom Install http www rolanddg com Click Install of the Windows Driver DWX 4 Software VPanel Install Readme Windows Driver Install Readme Manual Windows 8 If the screen shown in the figure appears click Install Would you like to install this device software _ Name Roland Printers EG Publisher Roland DG Corporation g Always trust software from Roland DG Corporation You should only install driver software from publishers you trust How can decide whi device software is safe to install Windows Vista 7 RE If the screen shown in the figure appears click Install I this driver software anyway gt Don t install this driver software You should check your manufacturer s website for updated driver software for your device Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information Chapter 4
23. ance such as automatic correction of the milling machine and system report When more than one machine is connected the machine selected in the top window is the target of these operations Settings Override Maintenance Mail 7 Work time Test tool 1 OhOm Reset Test tool 2 soca Close collet Manual cormection Emergency tool release Operation Perform automatic correction of the milling machine after the machine was Automatic correction installed or relocated or when the cutting position is incorrect P 29 Correction of Milling Machine Test tool Perform a test to replace the tool refers to 1 to 2 Use this function when you want to correct the machine manually Manual correction P 12 Manual correction Dialog Q Move These buttons are used to perform cleaning of the machine Ger ors The rotary axis unit will move forward or backward by clicking on this button When ever the movement is complete Operation was completed is displayed Click OK ee The spindle unit will move to the right or left by clicking on this button When the g movement is complete Operation was completed is displayed Click OK When the operation button of the built in panel of the machine is pressed the spindle head and table return to the VIEW posi tion The spindle unit returns to the right end in the highest position and the rotary axis unit returns to the forefront position 3 Spindle
24. aved Since the replacement time depends on the type of the tool or workpiece or the cutting conditions adjust the value of the replacement time as needed 3 Add tool You can additionally register up to 20 tools 4 Remove tool You can delete the selected tool from the tool list 14 Chapter 1 Operation screen Chapter 2 Cutting How to Use Read the Built in Panel rrrrarrnnroranerarennnr 16 How to Use Read the Built in Panel rrrronornnnrrrnnrrnanrennnnennn 16 Colors and Statuses of Signal LED Lamp and Operation Button 16 PT 17 Tum On the Power Switch iccncseecnneeseseee scence onde cessdencasncedenedadecdacel 17 Turn Off the Power Switch rrarrnrnrnnnnrnnnnnnnnnnnonnarennnnennanennnnene 17 Getting Ready to Cutting vere 18 Preparation of Workpieces Usable Workpieces 06 18 Preparation for Tool Size of Tool That Can Be Used 18 Preparation for Supply of Compressed Air Setting the Regulator 18 SET 19 STEP1 Attaching the Workpiece rrrrnnnnrnnnnnrnnnnnrrnnnnrvnvnnnennen 19 STEP2 Attaching a TOOl rarannnnnnennnnnnnnrnnnennnnnennnnnrnnnnrrennnsnennnn 22 STEPS Outputting Cutting D Ale crsccnsesctecnsedecntcnnsdasedesnensiegatedens 23 dg NNN 24 How to Use Read the Built in Panel How to Use Read the Built in Panel Operation button ERROR Flashes when an error has occurred PAUSE Lights while the operation is paus
25. contents of the tool information concerned The tool information will be recovered by returning the machine name printer name to the original one The Cutting Results Are Not Attractive Is the machine out of correction The origin point may be out of position due to a long period of use or the relocation of the machine and affect cutting results Perform automatic correction If expected cutting results cannot be obtained even after automatic correction was performed perform manual correction P 29 Correction of Milling Machine P 12 Manual correction Dialog Is the workpiece securely mounted in place Check the mounting state of the workpiece Fasten the workpiece in place securely so that the workpiece will not slip out of place or come off because of vibration during cutting or tool pressure P 19 STEP1 Attaching the Workpiece Is the tool worn If the same tool is used for cutting for a long period of time it will get worn and affect cutting results Try to replace the tool with a new one The work time of the tool can also be managed by VPanel P 13 Tool management Dialog There Is a Line of Level Difference in the Cutting Result Is the machine out of correction The origin point may be out of position due to a long period of use or the relocation of the machine and it causes a line of level difference in the cutting results Perform automatic correction If expected cutting results cannot be obtained
26. cted click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select Delete the driver software for this device and then click OK Close the Device Manager 8 Disconnect the USB cable from the computer and then restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 50 Uninstall the Driver Windows XP Vista 7 to uninstall the driver 10 Install the driver again according to the Setup Guide Installing and Setting Up the Software or procedure in page 45 To Install Driver Separately Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 49 What to Do If Windows XP 1 If the Found New Hardware Wizard appears click Finish to close it 2 Click the Start menu then right click My Computer Click Properties 3 Click the Hardware tab then click Device Manager The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window crick OK 8 Close the Device Manager and click OK 9 Detach the USB cable from the computer and then restart Windows 10 Uninstall the driver Carry out the steps from step 3
27. dheres to portions other than the shaft ee ee Grease application stick Chapter 3 Maintenance 37 Periodic Maintenance 3 Close the maintenance cover Close the maintenance cover Remove the screw securing the cover Close the cover slowly with both hands Secure the maintenance cover Secure the cover with the screws Replacing of the Spindle Unit Recommended Replacing Interval gt When the total working time of the spindle exceeded 2 000 hours slightly different depending on the work situation The spindle unit and the belt are parts that wear out You can use VPanel to view the total working time of the spindle Refer to this to determine when replacement is needed Refer to the manual included with the spindle unit for replacement Checking the total working time of the spindle using VPanel Rdy A DWX 4 Ready Spindle speed 0 rpm hs Tool number 0 Rdy Ca l EN Elapsed time 1 Zirconia R1 O0h00m 06h00m 2 Ziconia RO 5 OOhO0m 15h00m Quit cutting Tool management Settings Progress 38 Chapter 3 Maintenance Chapter 4 Read This Chapter Whenever You Face a Problem FAQ ED praean e E E 40 Initialization
28. ed CANCEL Flashes while the data is canceled or the initial operation is performed The cutting data received while the lamp is flashing is canceled Press this button to operate suspend or restart the machine Holding down this button will stop cutting The button lights up when the power is turned on and flashes when the machine is in operation Operation button Colors and Statuses of Signal LED Lamp and Operation Button Signal LED lamp The machine is in the standby status or executing initialization Blue The shaft will rotate 180 when the operation button is pressed in the standby status If the tool is mounted it is returned to the ATC magazine A lapse of 5 min utes without any operation during standby causes the signal LED lamp to be turned off Cutting is performed or suspended or the front cover is open White Cutting will be suspended when the operation button is pressed Cutting can be resumed by pressing the button again Holding down the operation button will stop cutting An error occurred and cutting is suspended Yellow Check details of the error displayed on the screen of VPanel Cutting can be resumed by pressing the operation button An error occurred and cutting is suspended and cannot be resumed Check details of the error displayed on the screen of VPanel When the LED is Red lit the machine will stop cutting and return to the standby status by holding the operat
29. en released Release the tool forcibly by following the message of VPanel After the tool was removed clean the inside of the collet and the magazine If the same error recurs even after the inside of the collet was cleaned the collet may be deformed In this case replace the collet 101E 0000 The tool might be broken 101F 0000 The tool chucking has slipped out The tool moved out of position or was damaged due to a large load on the tool The cutting conditions may be excessively strict Review the settings of CAM and the shape specified in the cutting data If the same message appears even after the cutting data was reviewed the tool may be worn Replace it with a new one 1017 0000 Cover opened during operation The machine will come to an emergency stop if the front cover is opened when the spindle is rotating Turn off the power and close the front cover and then restart the operation from the beginning 1020 0000 The tool is too long 1021 0000 The tool is too short Replace the tool with one of proper length length 40 to 55 mm There is a possibility that the position of the tool holder is not correct Check the position of the tool holder P 22 STEP2 Attaching a Tool 52 Chapter 4 Read This Chapter Whenever You Face a Problem FAQ Responding to an Error Message 1022 0000 The tool is not found The tool is not set or it is mounted on a wrong stocker number Set the tool again There is a po
30. esssasits ienuaenmauicneasintwammaaswiecdentiundensmacnins 50 Uninstalling the VPanel rnnnornnnernnnrrnnnnnnnnnennnnernnnernnnennnnennnne 51 Responding to an Error Message r rarrnnnrnnnvnnvrnnrnnnnnnnnnne 52 What to Do If Initialization Is Not Performed or Initialization Fails Is a front cover open When starting the machine make sure that the front cover is closed For safety initialization is not performed when cover remains open at startup Is anything caught on the spindle unit or rotary axis unit Check whether something has become caught and is impeding initialization Is the tool snagged The tool attached to the spindle unit or rotary axis unit may fail to perform initialization if it is snagged on the attachment Try to detach the tool using the emergency tool release function of VPanel P 10 Maintenance Tab The Operation Button Does Not Respond Is a front cover or maintenance cover open Some operations of the machine will be limited if the front cover or the maintenance cover is open Close all the cover Are you operating the operation button with a glove on The operation button does not respond if you wear a glove Operate the operation button with a bare hand VPanel Does Not Recognize the Machine Is the cable connected Make sure that the cables are connected Setup Guide Connecting Cables Is the driver installed correctly If the connection to the compute
31. even after automatic correction was performed perform manual correction For manual correction changing the Y value in origin correction may improve the situation P 29 Correction of Milling Machine P 12 Manual correction Dialog Chipping Occurs Edges of Cut Workpieces Become Chipped Is the tool worn If the same tool is used for cutting for a long period of time it will get worn and affect cutting results Try to replace the tool with a new one The work time of the tool can also be managed by VPanel P 13 Tool management Dialog Is the thickness specified in the cutting data excessively thin If the specified finish thickness of workpieces is excessively thin chipping is apt to occur Review the shape specified in the cutting data Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 43 What to Do If Is the collet deformed The collet may deform if the spindle nose end of the spindle strikes against the clamp etc or the spindle is locked If the collet is deformed replace it P 34 Replacing the Collet Are the cutting conditions too strict Strict cutting conditions may affect cutting results Review the cutting conditions of CAM A Hole Opens in Cutting Result Is the thickness specified in the cutting data excessively thin The finish thickness of workpieces needs to be 0 5 mm or over Check the thickness specified in the cutting data Is the machine out of correction
32. gulator assssrasssersessrnessrsersessensrssnerssnssssssrnessenersenersessensssensessssensssrnessessssessesessenssssnsenssern 33 Replacing the Collet ER ER ME err Tr eee n 34 Cleaning the Inside and Applying Grease e sssessseesssessseesseesssesssseessessseeosseesseeonseosseesseessseoossreseconseeosseesseronsrosseesseessseessee 35 Replacing of the Spindle Unit vv4vrvr4vrv4vr4v47rr aa sent wr arr Weer ene emteruna Tarren ye 38 Contents Chapter 4 Read This Chapter Whenever You Face a Problem FAQ annunrnnnnnnrnnnnnnnnnnnnnnevnenn 39 VAD miaran nerien e EEE E TE E E E oe 40 Initialization Is Not Performed or Initialization Fails esessersonsorersonevsenonsvsrnessenessesersessenersensesenenssssnesserersesernessensenesee 40 The Operation Button Does Not Respond sssesseesseesseessessecsseesseesseessesseessersscesscoseeoseesseossroseeoseossroseroseosscosscoecssesssesneessees 40 VPanel Does Not Recognize the Machine ssseesssessseesssessseesseesssesssseeseeonseessseesseesseeosseesseroeeosseeoseeonseosseeosseessersssrossereseesss 40 Cutting Data Can Not Be Output to the Machine or the Machine Does Not Operate Although Cutting Data Is Output to It 41 The Computer Shut Down When Plural Machines Were Connected rssrsssesessrsrsesersrssssnssersrssnsnessssensnssessssensnene 41 The lonizer Is Not Effective Cutting Waste Adhere to the Around Wall of Cutting Area sussesseserneesesseserserne 41 Comp
33. he address specified in Re ceiver address the setting is complete Subject lt Name of the machine gt Text Test When an e mail failed to be sent the Windows Script Host error window is displayed Check the input items again Note The sending of e mails may become impossible due to settings of the security software etc If e mails cannot be sent check the settings of the security software used as anti virus software Consult with the network administrator about details of e mail settings VPanel does not support TLS connections STARTTLS Chapter 1 Operation screen 11 12 Description of SETTINGS Window Manual correction Dialog In this dialog you can make corrections of the milling machine manually Perform corrections if you want to precisely adjust the accuracy When more than one machine is connected the machine selected in the top window is the target of corrections Perform automatic correction before performing this correction P 29 Correction of Milling Machine po 100 000 y 100 000 Z 100 000 Q A asis back side Clear these values when executing automatic comection Distance You can correct the moving distance in the X Y and Z directions respectively Set the correction value as considering the initial moving distance as 100 gt Initial setting 100 A axis back side You can
34. ion button depressed When the LED is flickering turn off the power and turn it on again to restart the machine 16 Chapter 2 Cutting Power On Off Turn On the Power Switch Procedure Close the front cover Turn on the power switch of the machine The machine starts initialization The status change of the signal LED lamp from flashing to lighting indicates the completion of initialization Turn Off the Power Switch Procedure Turn off the power switch of the machine Chapter 2 Cutting 17 Getting Ready to Cutting Preparation of Workpieces Usable Workpieces Type of Workpieces Zirconia pre sintered Wax PMMA Type and Size of Workpiece Type i El k _ Maximum Maximum rn Preparation for Tool Size of Tool That Can Be Used The tool size that can be used is shown in the figure below Shank diameter 4 mm Length 40 to 55 mm The shape of the tool is an example Select an appropriate tool suitable for usage To purchase a tool contact the dealer where you purchased the milling machine Preparation for Supply of Compressed Air Setting the Regulator Recommended Set Pressure gt Zirconia WAX 0 1MPa gt PMMA 0 2MPa IMPORTANT Important Notes on compressed air Be sure to adjust to an air pressure of not more than 0 2 MPa Exceeding this may cause malfunction 18 Chapter 2 Cutting
35. l shank portion Clean the ionizer using a dust collector Do not directly touch the inside of the ionizer Dust collec tion hose Chapter 3 Maintenance 27 Periodic Maintenance Spindle Run in Warm up To stabilize the rotation of the spindle a spindle run in warm up may be needed Cases Where You Need to Perform This Task gt When you finish installing the machine gt When the spindle unit is replaced gt When the machine is not used for a prolonged period gt Before you start using the machine in low room temperature Procedure Close the front cover and turn on the power Display VPanel P 5 Displaying VPanel In the top window of VPanel select the machine Ry OADWK EE that you wish to perform the spindle run in Spindle speed 0 rpm i a Ray Cov O BIDWX 4 Copy 1 gogl number 0 Q Click Settings 1 Zirconia R1 O00h00m 06h00m 2 Ziconia RO 5 OO0h00m 15hO0m Quit cutting Tool management Settings File Progress Click Maintenance tab Click Run in The spindle run in operation starts Test tool 1 OhOm Reset Test tool 2 Runin Open collet Manual correction Close collet Move Emergency tool release Front or rear System report Left or right Eror log 28 Chapter 3 Maintenance Periodic Maintenance Correction of Milling Machine The accuracy of the milling machine may vary if it is used for a long period of time or the surr
36. located 8 Select SETUP64 EXE 64 bit edition or SETUP EXE 32 bit edition and click Open then click OK 9 The User Account Control appears click Allow 10 The Setup program for the driver starts 11 Click Uninstall to choose it Select the machine to delete then click Start 12 If it is necessary to restart your computer a window prompting you to restart it appears Click Yes 13 The uninstallation finishes after the computer restarts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive lt Windows XP gt D Drivers 25D WINXPX64 64 bit edition D Drivers 25D WINXPX86 32 bit edition lt Windows Vista gt D Drivers 25D WINVISTAX64 64 bit edition D Drivers 25D WINVISTAX86 32 bit edition lt Windows 7 gt D Drivers 25D WIN7X64 64 bit edition D Drivers 25D WIN7X86 32 bit edition If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Uninstalling the VPanel When uninstalling VPanel perform following operation Windows 8 1 Quit VPanel Right click fa VPanel icon in the task tray and select Exit 2 Move the mouse to the lower right corner to display Charm and click Settings 3 Click Control Panel and then Uninstall a program 4 Select Roland VPanel for DWX 4 a
37. nce Mail Send mail Sendtest Sender address Server host name a Server port number 465 Use SSL connection Use SMTP authentication User name Password When a check is put in Send mail you can enter each item For information on the input values see the table below i The e mail address of an e mail receiver You can input more than one address by Receiver address separating with comma The e mail address used in the computer which presently makes the settings of VPanel It is an e mail sender address It must be an e mail address from which e mails can be sent to the e mail sending server explained below Sender address The e mail sending server name SMTP server name of the mail software used in Server host name the computer which presently makes the settings of VPanel The e mail sending server port number of the mail software used in the computer Server port number which presently makes the settings of VPanel Put a check mark and the security protected connection SSL will be used Follow pee aE CONDECION the settings of the mail software used Follow the settings of the mail software used Use SMTP authentication Put a check mark and authentication will be used to send e mails Input the user name User name Password and password for authentication Follow the settings of the mail software used Click Send test to perform the sending test If the e mail with the following data arrives at t
38. nd click Uninstall 5 Uninstall VPanel by following the instructions given in the window Windows XP Vista 7 1 Quit VPanel Right click F VPanel icon in the task tray and select Exit 2 From the Start menu click Control Panel gt Programs and Functions Add or Remove Programs in Windows XP from the Start menu 3 Select Roland VPanel for DWX 4 and click Uninstall or Delete 4 Uninstall VPanel by following the instructions given in the window Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 51 Responding to an Error Message This section describes the error messages that may appear on VPanel window and how to take action to remedy the prob lem If the action described here does not correct the problem or if an error message not described here appears contact your authorized Roland DG Corp dealer 1000 77 limit switch is not found IS any of X a ar M or A The limit switch of the displayed axis cannot be detected Turn off the power remove the objects which block the operation of the machine and accumulated cutting waste if any and then restart the machine 1006 2 motor position is lost IS any of X an ar KA or A The cutting conditions may be excessively strict Review the settings of CAM and the shape specified in the cutting data Cutting waste may hinder the operation of the machine Clean the machine 101D 0000 The tool has not be
39. nizer Is Not Effective Cutting Waste Adhere to the Around Wall of Cutting Area Is the workpiece being cut PMMA The ionizer static eliminator is effective for only PMMA and is not effective for zirconia or wax Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 41 What to Do If Is the area around the ionizer covered with cutting waste If cutting waste adhere to this area remove them with a dust collector The ionizer may become less effective if cutting waste adhere to this area Do not touch the inside of the ionizer P 27 Cleaning after Cutting Operation Ends Is the machine grounded If the machine is not grounded the effect of the ionizer can not be obtained Compressed Air Does Not Come Out Is any of the operations which need compressed air being performed Compressed air is only supplied during some operations such as the rotation of the spindle or the replacement of the tool Is the connection or pressure of the regulator set correctly Check the regulator for connection Check if the memory of the regulator is 0 If the set pressure of the regulator is 0 com pressed air will not be supplied Setup Guide Preparing the Regulator P 18 Preparation for Supply of Compressed Air Setting the Regulator Is the knob at the bottom of the regulator open If the knob at the bottom of the regulator is open compressed air flows out P 33 Care and Maintenance of the Regulator Abn
40. nnected milling machines if at least one milling machine is ON it is displayed in white If no ma chine is ON it is displayed in gray You can check the machine which is ON by checking the message which appears when you place the mouse pointer on id Among the connected milling machines if an error oc curs on at least one milling machine it is displayed in red You can check the machine on which an error occurs by checking the message which appears when you place the mouse pointer on f l If the tool needs to be replaced Tool replacement time will be displayed The machine of which cutting is completed is displayed You can exit the program by right clicking T in the tasktray and Overview of VPanel Window Top Window This is the top window of VPanel It displays the status of the connected milling machine and output list of cutting data Output of cutting data can also be executed by this window 3 Busy Spindle speed 30000 rpra Tool number 1 Q Dw d C B Dwx 4 Copy 1 Elapeed time UOhOUmn50s Remaining time 01 hO8m2be 1 Zirconia A h m D6hOOMm He icora Al 5 OOkOOmT 5hOOM Progress Sample pr T6KB 102468 No The contents of a display Details Rdy Cutting data can be received Off The power of the milling machine is OFF Ini The initial operation is underway Machine operation status Bsy The machine is in operation Err An error has occurred
41. ormal Noise Occurs Are the shaft and the drive screws contaminated Has the grease run out Clean the guide shaft and the drive screws and apply the attached grease to them The machine is likely to generate noise at the initial stage after introduction If abnormal noise occurs apply the grease to the drive screws P 35 Cleaning the Inside and Applying Grease Automatic Correction Fails Is the automatic correction jig detection pin or ATC magazine contaminated Remove contamination on the automatic correction jig detection pin or ATC magazine if they are contaminated If they are contaminated due to buildup of cutting waste or the like the sensor cannot operate correctly making correct detection impossible P 29 Correction of Milling Machine Is the automatic correction jig properly attached Check the automatic correction jig to see if it is properly attached Is the detection pin properly attached Check the detection pin to see if it is properly attached Check the position of the tool holder attached to the detection pin P 29 Correction of Milling Machine Setup Guide Specifications Detection Pin Dimension 42 Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If Tool Management Information Was Lost Did you change any machine name printer name Tool information is saved by machine name printer name Before changing a machine name printer name record the
42. ounding environment changes With automatic correction the ATC magazine and the rotary axis will be in the right position Cases Where You Need to Perform this Task gt When you finish installing the machine gt When you finish moving the machine gt When the cutting position is misaligned gt When there is a level difference or a hole is created in the Z direction etc in cutting result Required Items e Detection pin Automatic correction jig Hexagonal screwdriver M Cloth for care Procedure Ifa workpiece clamp or tool is attached to the machine remove it Remove cutting waste and contamination from the milling machine Remove cutting waste according to Cleaning after Cutting Operation Ends on page 27 Clean the detection pin automatic correction jig and ATC magazine with the supplied cloth for care If any dirt is affixed correction might not be done properly Clean the dirt on the back side as well Detection pin Clean the tip as well Automatic correction jig Insert the detection pin firmly Chapter 3 Maintenance 29 Periodic Maintenance Install the automatic correction jig Install the automatic correction jig without making space If you align the recess of the tool with the screw hole of the mounting part you can insert the tool to the end Tighten the mounting screw L with a hexagonal screwdriver M Align the dent with
43. ower switch and unplug the power cord from the machine Attempting such operations while the machine is connected to a power source may result in injury or electrical shock CAUTION Be sure to follow the replacement procedure provided in this manual You must not touch any parts except for those specified in the instructions An unexpected operation of the machine may cause injury and burn CAUTION Secure the maintenance cover with the screw when opening the cover Neglecting to do so may cause the maintenance cover to fall down and your fingers to get caught in the space between the cover and the machine 1 Open the maintenance cover Open the front cover and remove cutting waste remaining inside If cutting waste remain they may spatter around when you open the maintenance cover In the top window of VPanel select the ma ir chine that you wish to perform maintenance Spindle speed 0 rpm 2 Click Settings CO Tool number 0 Rdy Cov O B DWX 4 Copy 1 Elapsed time Rdy Dw lt 4 1 Zirconia A1 O0h00m 06h00m 2 Zirconia RO 5 00h00m 15hOOm Quit cutting Tool management Settings Click Maintenance tab Q Click Front or rear To maintain the Y axis move the rotary axis unit backward Settings Overide Maintenance Mail Operation spindle before opening the maintenance cover Work time Test tool 1 I thom Reset _ Test tool 2 ne E i Open collet
44. ows XP Found New Hardware Wizard Select No not this time and then click Next Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy polic Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If Found New Hardware Wizard Select Install the software automatically and then click Next This wizard helps you install software for Roland o If your hardware came with an installation CD IS or floppy disk insert it now Click Next to continue lt Back Cnm Cancel Found New Hardware Wizard 3 Click Finish Completing the Found New Hardware Wizard The wizard has finished installing the software for L Roland Click Finish to close the wizard If the following screen is displayed during installation Hardware Installation The software you are installing for this hardware oa Click Continue Anyway has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is Important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now an contact the hardware vendor for software
45. p the spindle motor rested for a while and restart it 1030 0000 The dust collector is not working The dust collector is turned off or powerless Turn on the dust collector or check the settings of the dust collector and the filter Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 53 L Roland DOC 1138 R2 130903
46. position of the screw hole Tighten the mounting screw L with a hexagonal screwdriver M 20 Chapter 2 Cutting Starting Cutting Workpiece with Pin S Procedure Close the front cover and turned the power switch on Q After the initial operation is completed open the front cover Insert the adapter for workpiece with pin into the mounting part Attach a workpiece Adjust the position of the workpiece by rotating it and insert it all the way until it stops Align the dent with the Workpiece with pin S v position of the screw hole Rotate and insert Adapter for workpiece with pin Tighten the mounting screw L with a hex agonal screwdriver M Mounting screw L Chapter 2 Cutting 21 Starting Cutting STEP2 Attaching a Tool Procedure Place the tool holder on the tool positioner Keep the tool holder Press the tool holder to the end of the hole in the with the screw hole up orientation shown in the figure Tool holder Tool positioner Insert the tool into the tool holder and determine the position Insert the tool in the orientation shown in the figure so that the both ends are located within the ranges of the holes of the tool positioner Secure the mounting screw S with a hexagonal screwdriver S Mounting screw S The state that the each end of the tool is within
47. r is not made in the sequence described the driver may fail to be installed correctly Unless a driver is suitable VPanel does not work Check again to ensure that the connection was made using the correct procedure Setup Guide Installing and Setting Up the Software P 48 To Install Software and Electronic Manual Separately P 49 Installation Is Impossible Is the procedure correct when plural machines are connected or when the ID of any ma chine is changed There is a possibility that the connection method might be incorrect when more than one machine is connected Check the correct connection method After the ID of a machine was changed it is necessary to restart the machine and VPanel Setup Guide Connecting Multiple Units P 5 Displaying or Exiting VPanel 40 Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If Cutting Data Can Not Be Output to the Machine or the Machine Does Not Operate Although Cutting Data Is Output to It Is the front cover or maintenance cover open If the front cover or maintenance cover is open the machine does not start cutting even if it receives cutting data Close all covers and press the button of the machine Cutting will begin Does VPanel recognize the machine Make sure that a message other than Offline Off displayed is displayed on the screen of VPanel When plural machines are connected is the selected machine correct Select
48. ressed Air Does Not Come Out esessrsrsrssnessssensnsnsrsrnenensnensensnenessssrssnenessssensnenersssenssenessensnenssensenenenessesensnesessesenenessssenen 42 TINN ST 42 Automatic coneccion EN 42 Tool Management Information Was LOSt sesseessseesssosssesssseesssseessssesssseessseeesseesosseeosseesssserosssressseessssrosseerssseeosseesssserosseees 43 The Cutting Results Are Not STRANG 43 There Is a Level Difference in the Cutting Result ssssersesersessrnersesersessensrseneensssenssernessenernessenessenessensenssssnessenssssssenessere 43 Chipping Occurs Edges of Cut Workpieces Become Chipped sesesssssesssseesssecsssseesssseessseeesseeesseesosseessssessssersssseesss 43 A Hole Opens HR 44 The Dimensions of Cutting Results Do Not Match sssssesssseessseesssseesnseeessecensecsssseesnsseeossseonsseessseeosseeoosecossseeossseessseees 44 To install NNN 45 To Install Software and Electronic Manual Separately sersassrsessrsersensonersenersensrnessrnesssserserernessenersensensssenssssnessssernessere 48 installation ls an ele 5 EE EE EE NE ER NR aniani oaea 49 Uninstalling the Driver cr rose tenrntenrerr eater creer reste enreaier rt cnet stirs petite Esrattete Srna teretier serrate eneannnnrt or ence e nea ene 50 Uninstalling the WE ANAS EE EE NE NE ENE EN NN 51 Responding to an Error Message rrrnnnernnnvnnnnennnnernnnvrnnnnnnnnnnnnnnnnnnnennnnennnnennnnennnnnnnnnnennnnennnnennn 52 Thank you very much for p
49. rompting you to restart it appears Click Yes 14 After the computer is restarted display the Control Panel and click View devices and printers 15 If the icon of the device you wish to remove is shown right click on the icon to click on Remove device When you are using the CD ROM specify one of the following folders The CD drive is drive D in this example D Drivers 25D WIN8X64 64 bit version D Drivers 25D WIN8X86 32 bit version If you re not using the CD ROM go to the Roland DG Corp website http www rolanddg com and download the driver for the machine you want to delete Then specify the folder where you extracted the downloaded file to Windows XP Vista 7 If the driver is uninstalled without following the procedure given below there is a possibility that it might not be able to be re installed 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrator 3 From the Start menu click Control Panel Click Uninstall a program 50 Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If 4 Click the driver for the machine to delete to select it then Click Uninstall 5 A message prompting you to confirm deletion appears Click Yes 6 From the Start menu choose All Programs then Accessories then Run and then click Browse 7 Choose the name of the drive or folder where the driver is
50. scnsaacansccasaccancaeeetslnent succintenteseedensss 6 Overview of VPanel Window T TAVLA T Description of SETTINGS Window 8 SES Det 8 Override Tab rranrnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnennn 9 Maintenance Tab ccccsscccseccsseceeeecseeseeeseaes 10 MU TD csieced E 11 Manual correction Dialog ccccsseeeseeeeeeeees 12 Tool management Dialog cccseeeeeeeeeeees 13 Tool registration Dialog cccccseeeesseeeeeeeeeeeees 14 Displaying or Exiting VPanel What is VPanel VPanel is an application to operate the milling machine on the computer screen It has functions to output cutting data perform maintenance and make various corrections In addition it displays error messages of the milling machine Setup Guide Installing and Setting Up the Software Rdy A DWx 4 eady Spindle speed 0 rpm Tool number Elapsed time Quit cutting Tool management Settings Progress Displaying VPanel Click I the VPanel icon in the task tray of desktop screen VPanel will be displayed on the screen If you cannot find fa in the tasktray activate it from the Start screen or Start menu of Windows How to start VPanel from the Start screen or Start menu of Windows Windows 8 Right click the background in the Start screen to display the app bar and click All Apps Click the VPanel for DWX 4 icon
51. sesssseesssseessseeesseeosseesosseeossserssserssssresss 16 ON ONI OM EEE NE EE EE EEE 17 T n On the Power MN 17 TT 17 Getting Ready to CUNG EEE 18 Preparation of Workpieces Usable Workpieces rsensrsrsersrsrsrsrsersrnrsersrnessesenersrnenersrnensessnersrnesersenessesesersenensessnessensnersen 18 Preparation for Tool Size of Tool That Can Be Used ssersrsrnrrsrnersrsrnsrsrsensesenersrnessesrnensesenersrnessessnensesesersenessenssessensnersen 18 Preparation for Supply of Compressed Air Setting the Regulator srsrssssersrsersessrnersensenessensessrnssssernessenessenseseses 18 SE 11 NING EEE NE 19 PENN 19 EP TIN 22 EPP NU 23 ducing KOG 010 da EE EE EE ER 24 Chapter 3 Minh Von 25 Precautions about Mammtenance uu uaissrns emvkmdgekgtvbednesvkeddssb sskuddenadade 26 Important Notes on Care and Maintenance ssrsersrsrsssersrsrssnsrersrnsnensnersrnsnensnsenssenenessenenssensessnenesensessnsnessesensnssessesenenene 26 Dally E EN al 0 EE NE EE MN 27 Cleaning after Cutting Operation EndS essseessssessssesssseessseesssseesssserosseessseeesseeeosseeosseeossseessssteosssrosseresseeeosserossseosssersssseesss 27 Perodic Maintenanoe REE EE i 28 EPen 28 Correction of Milling Machine vm kaG sn 29 Care and Storage Methods of Detection Pin ssesssssssessscsessssesssssssssscsssncsesscsecsssscsessssecassecsssscseeacsecsssecsssncsesscseesees 30 Retightening the GE NE idR te ere aR NE ER 31 Care and Maintenance of the Re
52. ssibility that the ATC magazine may be out of position Perform automatic correction If the same message ap pears even after automatic correction was performed the ATC magazine or tool may be contaminated Clean the machine 1023 0000 The number of parameters for a RML 1 command received from the computer was incorrect 1024 0000 The parameter for a RML 1 command received from the computer was out of range 1025 0000 The RML 1 command from the computer could not be interpreted 1026 0000 NC code error occurred Address is not defined 1027 0000 NC code error occurred Parameter is not defined 1028 0000 NC code error occurred Can not be executed There was something wrong with the cutting data received from the computer Review the cutting data 1029 0000 The spindle experienced an overload 102A 0000 The spindle experienced overcurrent 102D 0000 Spindle rotation is impossible because the spindle shaft is locked or voltage is too low The spindle stopped under a large cutting load Turn off the power The cutting conditions may be excessively strict Review the settings of CAM and the cutting data 102B 0000 The spindle motor temperature is high The spindle motor stopped due to a continued high motor load or instantaneously excessive motor load Turn off the power The cutting conditions may be excessively strict Review the settings of CAM and the shape specified in the cutting data In addition the motor may be overheated Kee
53. t cutting The message shown in the figure is displayed Click OK when you cancel the output Click Can cel when you do not cancel the output Chapter 3 Maintenance Precautions about Maintenance ccccccceesseesseeseeeeees 26 Important Notes on Care and Maintenance cccseeeeeeees 26 Daily Maintenance EEE 21 Cleaning after Cutting Operation Ends rrrnrrnrnnrrvrrnrrenrnnnennnn 27 Periodic Maintenance ee 28 Spindle Run in Warm up ccccssccccseeeecceeeeceeeeeecsueeeeeeeeessass 28 Correction of Milling Machine rrrrnnnrnnnnnnrnnnnnennnnnevnnnrnenrnnnennn 29 Care and Storage Methods of Detection Pin arrrranrrnnnrnnnnnr 30 Retightening the Collet dv 31 Care and Maintenance of the Regulator rrrrrrnnrrrvrnrrvrrnnennnn 33 Replacing the Collet rrrrnnnnrnnnnnrrnnnnnnvnnnnrvnnnnrnnnnnnnnnnnnnnnnnnen 34 Cleaning the Inside and Applying Grease ccccceeeeeeeeeees 35 Replacing of the Spindle Unit rrrranrnrnnrrrnnnrrnnnrvnnnennnnrnnnnennnne 38 26 Precautions about Maintenance Important Notes on Care and Maintenance ANWARNING WARNING WARNING Z WARNING CAUTION Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Never use a solvent such as gasoline alcohol or thinner to perform cleaning Doing
54. that has passed Windows Logo testing Continue Anyway f STOP Installation Please select the best match for your hardware from the list below ei Eject and remove the CD ER ae ROM and then click Back i and repeat from the last screen an Chapter 4 Read This Chapter Whenever You Face a Problem FAQ 47 What to Do If 48 To Install Software and Electronic Manual Separately The driver software and the electronic manual can be installed together on this machine For the method of installing them at a time see Setup Guide Installing and Setting Up the Software Procedure Log on to Windows as Administrators Insert the Roland Software Package CD ROM into the computer When the automatic playback window appears click Run menu exe The User Account Control appears click Al low and install the softwares The setup menu appears automatically om Click Custom Install of the DWX 4 Software DWX 4 Software Install _ http www rolanddg com 4 DWX 4 Software Click Install of the VPanel or Manual VPanel Readme Windows Driver Install Readme Manual Follow the on screen instructions and continue with the installation When installation finishes click of the setup menu Remove the Roland Software Package from the CD ROM drive Chapter 4 Read This Chapter Whenever You Face a Problem FAQ What to Do If
55. the position of the screw hole Close the front cover In the top window of VPanel select the machine i nen that you wish to perform automatic correction R y Cov O BJDW4 Copy 1 Pool number 0 Click Settings The SETTINGS window is displayed Rdy 4 DWX 4 1 Zirconia R1 O0h00m 06h00m 2 Zirconia RO 5 O0h00m 1 5hOOm Quit cutting Tool management Settings Click Maintenance tab Click Automatic correction tab Start the automatic correction by following the displayed instruc tions Settings Override Maintenance f Mail Remove the detection pin and automatic correction jig You can remove the automatic correction jig by rotating the mounting screw which secures the automatic correction jig about 2 turns Care and Storage Methods of Detection Pin For correction you use detection pin The detection pin that gathers rust or dust will prevent the accurate detection which may result in the situation where you cannot perform cutting as intended or where the machine should be damaged Care and Storage Methods gt Before use wipe clean using the dry clean cloth included with product and make sure that any dust rust or scratches are not on the detection pin gt Store in a location with low humidity and little fluctuation in temperature 30 Chapter 3 Maintenance Periodic Maintenance
56. the area A and B Set the tool on the ATC magazine Insert the tool to the bottom firmly The ATC magazine can accommodate 2 tools The tool numbers are printed on the surface of the magazine Insert the tool to the bottom firmly Number 22 Chapter 2 Cutting Starting Cutting STEP3 Outputting Cutting Data You can also use commercial CAM software to output cutting data For information on compatible CAM software contact the dealer where you purchased the milling machine Procedure o In the top window of VPanel select the machine p ky OKDWK that you wish to output Spindle speed 0 rpm Ry Gh OBIDWHA Cony ped ime Click Output file 1 Zirconia FI oohoon 06rO0M The OUTPUT window is displayed 2 Zirconia RO 5 OO0h00m 1 5hO0m Quit cutting Tool management Settings Progress Click Add The Open window is displayed Select cutting data and click Open The selected cutting data is displayed in the data list of the OUT PUT window Repeat the procedures and to output the cutting data continuously Lookin Mg Desktop Ai Libraries delle 18 Computer Ja File name Sample pm Files of type Output File ml pm nc ned net tx v Click Output CAUsers vllgdta DesktoptS ample pin Changing the order in the data list You can change the output order by selecting
57. urchasing this product gt To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location gt Unauthorized copying or transferral in whole or in part of this manual is prohibited Yy The contents of this operation manual and the specifications of this product are subject to change without notice gt The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us gt Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product gt Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product Roland DG Corp has licensed the MMP technology from the TPL Group http www rolanddg com Copyright 2013 Roland DG Corporation Company names and product names are trademarks or registered trademarks of their respective holders Chapter 1 Operation screen Displaying or Exiting VPanel 5 What is VPanel acecnciccscemsinc Sobacdonescos stand dotetamesseetes 5 Displaying VPANel ssusmm iseosris kmdesdjermdnnne 5 Display of VPanel in the Tasktray rrrorerrnnrnnnnrr 6 EXIUNG VP ANE iz seicccd
58. work time and replacement time of the tool selected in will be displayed The replacement time of the tool can be changed from Tool registration of 3 After a tool was replaced with a new one click on Reset to set the work time at 0 Tool registration The tool for managing work time can be registered or deleted Click on this button and the Tool registration dialog will open P 14 Tool registration Dialog Chapter 1 Operation screen 13 Description of SETTINGS Window Tool registration Dialog In this dialog you can register and delete a tool for managing work time When more than one machine is connected you can register or delete the tool for the machine selected on the top window Tool name Work time PHMA RO 5 OOkOOm Replacement time PM M R 1 OOkOOM W r ROS OOkOOM WAM OOhOOM Zirconia A0 5 OOkODOm Irconia Al O0h01 m Tool info Tool name Work time TT hODOm jahim SOOM KOHT 15hO0m OG hODOm Replacement time PMM RO 5 00 h Dom 11h Ofm Add tool Remove tool C 4 Tool list Displays the names work time and replacement time of registered tools Tool info Gave You can edit the name work time and replacement time of the tool selected in the tool list By clicking on Save the current data will be overwritten with the edited result which will be s
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