iForks - T.A. Elektronikk AS
Contents
1. una 4 5 61 62 63 F1 F2 ID CODE PT TOTAL PCS KGILB 53 ibi T 2 CLR 4 NET lt e2 e3 F1 F2 ID CODE T TOTAL PCS GBA iin T cir The indicator is set to zero The NET pointer shows that the tare weight is activated USER MANUAL iForks 22 de NET f in cane 4 Z s gt NET lt ee 61 62 63 1 2 A T H The display shows the net value of the weighed load 4 cA NET aufi 1 62 93 F1 F2 get sT Do The gross weight is displayed again 23 USER MANUAL iForks 6 8 2 Net weighing manual tare PT 25 UZ Press the PT key for 3 sec Press the up or down key until the desired value is reached Press the up or down key until the desired value is reached B Press2. t M n Cm T TH First position the batterypack inside the charger module then plug the adaptors into the mains voltage When the battery is being charged the red LED on the charger is lit After at least 8 hours charging the batterypacks are full again The red LED will stay on even when the batterypacks are fully charged USER MANUAL iForks 12 5 3 Changing the batteries of the indicator As standard the indicator is equipped with 4 AA batteries Optionally the power supply of the indicator can be wired from the truck s batteries This has to be ordered separately because the indicator has to be supplied with the approperiate voltage converter of voltage stabilizator board D NET ei 52 Fi F2 Ji 1D CODE PT TOTAL PCS 616 53 110 j c o b Replace batteries as soon as the low bat indicator starts blinking When the low bat symbol starts flashing during printing option please change the batteries M6 Use a M6 hex key to release the bolts of the indicator housing Open the indicator housing and remove the empty batteries A A san Place new batteries Be sure the batteries are OR positioned correctly Watch for the polarity Close the indicator housing and tighten the bolts by using a M6 hex key USER MANUAL iForks 13 6 Use 6 1 Use accurate
3. FUNCTIONALITY BLUE LED DURING POWERING ON ON for 5 sec FULL BATTERY Blink time interval Working mode Once every 1 5 sec Sleep mode Once every 4 sec LOW BATTERY Working mode Twice every 10 sec Sleep mode Twice every 10 sec USER MANUAL iForks 10 5 2 5 2 1 5 2 2 Changing the batterypacks of the iForks Take out both batterypacks Change the D Cells inside the batterypacks 1 Remove the 6 Philips head screws M3 x 25 2 Remove the top housing of the battery pack 3 Take out the D cells USER MANUAL iForks 11 5 2 3 Place 4 full D cell batteries in each batterypack Replace the top housing of the batterypack and tighten the 6 Philips head screws M3 x 25 not too tight 5 2 4 Replace the batterypacks of the iForks see step 4 3 page 8 5 2 5 Charge the rechargeable batterypacks option The system additionally can be equipped with rechargeable batterypacks and a charger Charge the battery for at least 8 hours This will prevent loss of battery capacity Check by reading the battery pack label to make sure this batterypack is equiped with recharable batteries Only batterypacks with recharable D cells can be re charged
4. Part Designation Article code Number Supplier nr 1 Assembled weighing fork 2 2 Battery pack assembly without D cellls BAP IFORK 2 RAVAS 2a with 1 5 V alkaline D cellls standard SA BA IFORK ST 2 RAVAS 2b with rechargable 1 2 V D cells option SA BA IFORK RC 2 RAVAS 3 Top housing battery pack 2 4 Batteries D cell 4a regular 1 5 V D cells standard BA 1 5 DCELL 8 Buy locally 4b B rechargeable 1 2 V D cells option BA 1 5 DCELL RC 8 Buy locally 5 Bottom housing battery pack 2 6 Philips head screw M3 x 25 12 Buy locally 7 Round head screw M6 x 8 MP SCREW M6 8 LOW STST 6 Buy locally 8 Holder battery pack BAP HOLDER WF 2 RAVAS 9 Weighing fork SA WF 2A 100 45 608 or 2B 2 RAVAS 10 Loadcell LC 2000 4 RAVAS 11 Loadcell fixation ring MP RING LC FIXATION 4 RAVAS 12 Fork shoe FS WF 25 1150 10 15 RAL7021 2 RAVAS 13 Bluetooth transmitterbox assembly HO J RWV BLT F1 1 RAVAS HO J RWV BLT F2 1 13a Labels for Bluetooth transmitterboxes SS LABEL WF SMALL 1 RAVAS set with nr 1 and 2 14 Coverplate forks left MP CP RF LEFT FEM2A or 2B 1 RAVAS Coverplate forks right MP CP RF RIGHT FEM2A 1 15 Socket head screw M8 x 20 MP BOLT M8 20 CYL 8 Buy locally 16a Mounting bracket indicator MP BRACKET RAM BB 1 RAVAS 16b Indicator mounting support MP SUP RAM CLAMP BASE 1 RAVAS 17 Indicator assembled SA IN 31 IFORK 1 RAVAS 18 Charger option SA CH WF DUAL 1 RAVAS 19 Level correction sensor option EP LEVELSENSOR 1 RAVAS
5. Standard function Key Special function Value entering Short key press long key press function entry mode ID CODE zero setting code entry SMe 1 enter PT automatic tare pre set tare decrease the value of the digit flashing print weight and add to TOTAL check subtotal and print total the total increase the value of the digit flashing sampling a piece weight POS enter a piece weight shift to the next digit on the left KG LB x On switch Off switch And change to Ib and kg CLR clear entry Important Operation of a key is not accepted unless the weighing system is stable and the load stable pointer lights up This means that the indicator only executes commands with a stable load For a detailed description of the functions CODE ENTRY PIECE COUNT and RELAY check our operational manual Indicator 4100 at www ravas com USER MANUAL iForks 20 6 7 Display Err98 Err99 ErrF1 ErrF2 L _ ErrCS Display BItF1 BItF2 Error messages ERROR MESSAGES Meaning Load cell signal is unstable Overload on full scale Gross negative This action is not allowed Out of zero range Sampling accuracy too low Input signal too high Calibration out of range negative Calibration out of range signal too low Calibration count 2nd 3rd point lower than count 1st 2nd point Setpoint value 2 lt setpoint value 1 This is not allowed Legal for trade vers
6. RAVAS USER MANUAL Rev 16 03 11 USER MANUAL iForks PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE If you have any queries concerning the duration and terms of the guarantee please contact your supplier We would also refer you to our General Sale and Supply Conditions which are available on request The manufacturer accepts no liability for any damage or injury caused by failure to follow these instructions or from negligent operation or assembly even if this is not expressly stated in this instruction manual In light of our policy of continuous improvement it is possible that details of the product may differ from those described in this manual For this reason these instructions should only be treated as guidelines for the installation of the relevant product This manual has been compiled with all due care but the manufacturer cannot be held responsible for any errors or the consequences thereof All rights are reserved and no part of this manual may be reproduced in any way USER MANUAL iForks 2 Table of contents page 1 Introduction 4 2 Warnings amp Safety measures 4 3 Exploded view amp parts list 5 4 System setup 6 4 1 Installation the iForks 6 4 2 Locking the iForks 6 4 3 Installing the indicator 7 4 4 Placing battery modules in the iForks 8 4 5 Switching on the iForks 8 4 6 Switching on indicator 9 4 7 Switch off the system 9 5 Changing the batteries 10 5 1 Low batter
7. 20 Touch panel FR 31N RAV HO 1 RAVAS 21 Socket head screw M6x40 MP BOLT M6 40 CYL 2 RAVAS 22 Top housing indicator red HOP RAV RAL3000 UPPER 1 RAVAS 23 Display INP 31 DISPLAY 1 RAVAS 24 Indicator board IN 31 N NO ADS 1 RAVAS 25 Bluetooth receiver board EB 31 N BLT DUAL 1 RAVAS 26 Middle cover HOP MC 1 RAVAS 27 Cellrubber block HOP PACK XTRA RU STRIP 1 RAVAS 28 AA battery 1 5V BA 1 5 PENN AA R6 4 Buy locally 29 Contact snap single BAP SNAP SINGLE 2 RAVAS 30 Contact snap dual BAP SNAP DUAL 1 RAVAS 24 25 26 27 28 29 30 31 32 17 USER MANUAL iForks 5 4 System setup 4 1 Installing the iForks The standard forks must be taken from the carriage plate The iForks are placed on the carriage plate Locking the iForks USER MANUAL iForks 6 42 Installing the indicator Find a suitable position for the indicator 1 atthe cabin s roof 2 atthe right side of the cabin mounted onto a side rail 3 atthe dashboard The indicator should be easy to reach and read out Installation of the indicator bracket amp support 13 USER MANUAL iForks 7 4 3 Placing the batterypacks in the iForks Lift up the locking clips on the battery holders Position the batterypacks in both forks Click the batterypacks into the battery holders Push the locking clips down to secure the batterypac
8. ENTER to activate the tare weight USER MANUAL iForks 24 a lt ei e2 e3 F1 F2 99665 PT TOTAL Pes 60 55 in e OTI cur The NET pointer lights up NET 4 im ei e2 e3 F1 F2 wo I lt 1 C gt EE ES 1 2 63 F1 F2 oe Hore CD D 1 When the iForks are A completely unloaded the QE tare value is displayed 7 negatively 25 USER MANUAL iForks gt gt gt lt VV Y OS EY uw uw NET 7 ei 63 Fi 2 069 PT TOTAL 5056 Vai gt Er a SSE NET 61 62 63 F1 F2 ik CE gt The gross weight is displayed again USER MANUAL iForks 26 6 9 Adding amp reset Press the TOTAL key to add the weight load to the total weight If a printer is installed a printout will be made The gross net and tare weights are printe
9. K ifa 5 USER MANUAL iForks 15 6 3 Establish Bluetooth communication and weigh Switch on the iForks press the blue button below both batterypacks Start up the indicator press the on off key NET 61 62 63 F1 F2 ID CODE PT 4 7 X Ze EX T PANN 5 sec NET 61 62 63 1 F2 IDCODE Before each weighing check the zero point Before each weighing it is necessary to check whether the system is unloaded and free If the indicator does not determine the zero point automatically it must be done manually using the gt 0 lt key 1000 System is ready to weigh NET 61 62 ID CODE PT e3 TOTAL in T Before the next weighing check the zero point again USER MANUAL iForks 16 6 4 Auto shut off indicator ID CODE I gt Countdown starts ERN Press any key during to BK cancel auto shut off and go back to the weighing mode NET NET 61 62 63 F1 F2 1 2 e3 F1 F2 i T ii DS NET ei e2 e3 F1 F2 D T Indicator o
10. VAS is not responsible for any physical harm done to the operator because of the presence of the indicator in the cabin Any modifications done to the system must be approved in writing from the supplier prior to any work being completed Itis the sole responsibility of the purchaser to train their own employees in the proper use and maintenance of this equipment Donot operate this unit unless you have been fully trained of its capabilities Check the accuracy of the scale on a regular basis to prevent faulty readings Only trained and authorized personnel are allowed to service the scale Always follow the operating maintenance and repair instructions of this truck and ask the supplier when in doubt RAVAS is not responsible for errors that occur due to incorrect weightings or inaccurate scales min 10 C max 40 C 15 F 105 F ee Should you have any further questions after reading this manual then you can contact us at RAVAS Europe B V Toepadweg 7 Postbus 2023 5300 CA Zaltbommel Nederland Phone 31 0 418 515220 Fax 31 0 418 515320 Internet www ravas com Email info ravas com Changes reserved USER MANUAL iForks 4 3 Exploded view amp parts list
11. d ID CODE The display returns to the weighing mode automatically IIE 01 Vin WY ae GE Press the TOTAL key to add the weight load to the total weight If a printer is installed a printout will be made The gross net and tare weights are printed USER MANUAL iForks 27 The subtotal can be checked by pressing the TOTAL key for 3 sec S RESET TOTAL 8 PRINT 7 RESET TOTAL USER MANUAL iForks 28 6 10 KG LB switch NET IDCODE 2 AD Ib NET et 96005 29 USER MANUAL iForks 6 11 User settings The user menu can be entered by pressing the TOTAL key for 10 sec A 15 opp IE LG E These user settings can be changed if desired See next pages b EXIT amp SAVE am 3 sec Back to f weigh mode NN EXIT without SAVING Back to p weigh mo
12. de USER MANUAL iForks 30 Set the auto shut off time indicator delay time in minutes A A gt K X x A Le YY ao co TS SN lt J Ne 0 min indicator always on Set backlight intensity in A NE n TEE A YW 0 backlight off 31 USER MANUAL iForks De activate Com Port 1 It is not possible to de activate Com Port 1 for iForks De activate Com Port 2 USER MANUAL iForks 32 DECLARATION OF CONFORMITY Issued by RAVAS Europe B V Toepadweg 7 5301 KA Zaltbommel The Netherlands In accordance with the requirements of Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Committee Directive 2006 42 EC Council Directive 90 384 EEC Forks are produced according to international standards ISO 2328 ISO 2330 EN 1726 1 paragraph 5 6 5 In respect of a non automatic weighing instrument Manufacturer RAVAS Europe B V Model iForks Description weighing forks This declaration of conformity is valid when the above mentioned instrument is marked with the CE mark The instrument is verified in the factory and may be used immediately We RAVAS Europe B V declare under our sole responsibility that this weighing syste
13. ff USER MANUAL iForks 17 6 5 Auto shut off iForks 2 hour no weighing 61 92 93 F1 F2 6065 TOTAL cs KGILB E Dye T 2 A cir iForks off Switch on the iForks press the blue button below both batterypacks Restart the indicator Press the on off key USER MANUAL iForks 18 6 6 Indicator functions lt EX NET 4 v ov v v v ID CODE PT TOTAL PCS KGILB x N VA EN 3 SN EN gt T lt A e AN 74 P L A C CLR Display Functions the weighing system including load is stable the weight shown is negative ZERO the weight shown is within the zero range e1 displayed weight shown is in range 1 option multi range e2 displayed weight shown is in range 2 option multi range e2 displayed weight shown is in range 3 option multi range F1 Fork 1 setpoint 1 is activated option relay output SETS NET lt the display is showing the net weight v v v v F2 Fork 2 setpoint 2 is activated option relay output kg displayed shows weight is kilograms Ib displayed shows weight is pounds pcs number displayed represent number of pieces on the scale J low bat indicator USER MANUAL iForks 19 Key functions Each key has 2 operational and one entry function
14. ion not allowed action Calibration point must be higher than previous one Action only allowed in start up units Problem with fork 1 no communication Problem with fork 2 no communication Loadcell signal negative Forks are out of level only legal for trade version Problem with correction sensor Battery of indicator is empty F1W Battery of fork 1 is empty F2W Battery of fork 2 is empty DISPLAY MESSAGES Meaning Successful Bluetooth link with fork 1 Successful Bluetooth link with fork 2 Out of error mode Automatic Automatic after removing weight Automatic Press any key Press any key Automatic after correcting input Automatic Automatic Automatic Automatic When action is intended install jumper JP1 attention after this action a complete new calibration and stamping of the system is necessary Automatic Automatic Restart indicator Restart forks amp indicator Restart indicator Restart forks amp indicator Lift up the forks from the ground Put the forks into horizontal position Contact the RAVAS Service department Replace the 4 AA batteries Replace the D cells in both battery packs or charge both battery packs Replace the D cells in both battery packs or charge both battery packs No error No error USER MANUAL iForks 21 6 8 Net Tare Gross weight EXPLANATION Net 1 Tare 2 Gross 3 2 l 1 gt 6 8 1 Net weighing automatic tare
15. ks oN gt 4 4 Switching on the iForks 1 Switch on the forks by 2 The blue LED s on the pressing the blue buttons on iForks will start blinking both batterypack holders automatically USER MANUAL iForks 8 4 5 Switching on the indicator Start up the 4 indicator Press N the on off key 8 l 5 sec 4 Weigh 4 6 Switching off the system OFF 8 sec 1 2 3 F1 F2 a end H TH O H IT Y p 3 sec Mi Switch off the dy zt indicator by Fs a pressing the aa on off key for 3 Jas seconds A y Switch off the forks by pressing the blue l buttons for 8 seconds USER MANUAL iForks 9 5 Changing batteries 5 1 Low battery indication iForks Exchangeable batterypacks supply power to the iForks When the voltage level of the batterypacks is running low the low bat indicator will light up and the pointer of the relating fork F1 F2 or both will start blinking in the display The blue LED s on the relating fork will start blinking very slowly twice every 10 sec The iForks will switch off automatically after 10 minutes NET e2 e3 F1 F2 ID CODE PT TOTAL PCS 6418 3 fili Ts lt d N A
16. m is in conformity with the directives and standards mentioned H P M van Seumeren Technical Director USER MANUAL iForks 33
17. weighing 3 5 min After 3 to 5 minutes the load cells have reached the operational temperature Don t lift loads before the zero point correction has been executed it ri E Ber oo mie a Jd min 10 C 15 F i max 40 C 105 F USER MANUAL iForks 14 6 1 1 Check the zero reading before each weighing Check the zero reading before each weighing Before each weighing it is necessary to check if the system in without a load and does not make contact with other obstacles When de indicator doesn t show automatically the zero then a manual zero correction has to be done by pressing short on the key gt 0 lt 6 2 Level correction option m j ENN Legal for trade gt a gt E N i 5 Pd E eee eee eee V NTEP OK if a 5 3 OIML O
18. y indication iForks 10 5 2 Changing the batterypacks of the iForks 11 5 3 Changing the batteries of the indicator 13 6 Use 14 6 1 Use accurate weighing 14 6 1 1 zero check before a weighing 14 6 2 Level correction 15 6 3 Establish Bluetooth communication and weigh 16 6 4 Auto shut off indicator 17 6 5 Auto shut off iForks 18 6 6 Indicator functions 19 6 7 Error messages 21 6 8 Gross tare net weight 22 6 8 1 Net weighing automatic tare 22 6 8 2 Net weighing manual tare PT 24 6 9 Adding and reset 27 6 10 KG LB switch 29 6 11 User settings 30 USER MANUAL iForks 3 1 Introduction This manual describes the installation and use of the iForks Read this manual carefully The installer must be informed of the contents of this manual Follow the contents of the manual precisely Always do things in the correct order This manual should be kept on a safe and dry place In case of damage or loss the user may request a new copy of the manual from RAVAS 2 Warnings amp Safety measures G When using the iForks please observe carefully the instructions and guidelines contained in this manual Always perform each step in EN sequence If any of the instructions are not clear please contact RAVAS gt READ CAREFULLY All safety regulations that apply on the truck remain valid and unchanged No weighing operations are allowed if any persons or objects are in the vicinity around under or close to the load RA
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