Model 3150 Downflow Service Manual
Contents
1. TB REMOTE METER START REGENERATION TIMER 1 1 gb wc m wan a walle YELLOW YELLOW 2 RED I BROWN 3 vege Tae au aue mo I mb BLACK 5 BLACK BLACK BLACK d E GRAYEL T 8 al 8 1 mu sa 4 28 U vi Bg BACK a g y 38 LEE EE dk V Ela g PEE 8 a E i i 3 d 3 dE 3 8 m E m 514 5 1 E zz zz lle i scam J 1 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMINC CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM CAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 40503 02_REVB VALVE SHOWN SERVICE POSITION gt Page 32 System 7 Duplex 230V 3 Way Valve Wiring REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RW BA2. Gear Drive pi 16050 Ring Retaining Sc etos ae TTL i cetur Ring Retaining CH Link Drive ME CERE 11709 Pin Drive Link Oo z does rrr eres esee Bearing Drive Link To 118903 y Clip 3150 3900 Ta re 16045 nu u i s Pinion Drive doxes nasa munas HI M Pin Roll 2900 3900 410801 aa Screw Fit Hd Mach 8 32 x 3 8 OUI sasa Qi Er asss 0972 kisser nius Screw Hex Wsh 8 32 x 17 64 SO ETNA EE 40084 42 no nemen Power Cord 12 US Round 120V 40 Fitting Assy Liquid Tight 2 p 49091 u Plug 750 Dia Recessed Black au ta Plug 8750 Hole Recessed Black rc usa LE 152505 nu usu rei ies Label Terminal Strip 44 s sd 10 5 eruca cenas 19800 5 emerit idet ueten Plug 140 Dia White dois etico 15806 Plug Hole Heyco 2693 46 a Plug 1 20 Hole Not Shown 1 174702 iiis tacens Cable Guide Assy 2850 3150 Not Shown 1 1985622 tenete tent Ring Retaining Not SHOWIN coe uisa de eet eva e o Enero Evo a Timer Not Shown 1 40396 Harness Drive Environmental Not Shown
3. Label Instruction od Eee ee 13864 Ring Skipper Wheel 3 A Jayana sss 15066 Ball 1 4 Delrin Not Shown 1 19902 crosses Harness 3200 Not Shown 2 40422 Nut Wire Tan Not Shown 1 15354 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 9 3210 Timer Assembly 60306_REVA For Service Assembly Numbers See the Back of this Manual Page 10 3210 Timer Assembly Parts List Item No Quantity Part No Description EANET 199810 iis Housing Timer 3200 VERE 13802 Gear Cycle Actuator n 40096 24 Dial 12AM Regen Assy Black 40096 02 Dial 2 AM Regen Assy Black 13886 ns Knob 3200 mM 13290 c 2 aza Screw Hex Wsh 6 20 x 1 2 11999 Label Button antes 60405 50 Program Wheel Assy w 2 Std Label Set 21 Sun na S 13806 Retainer Program Wheel J E 13748 asss Screw Hd St 6 20 x 1 2 aan errr 14265 iue Clip Spring j 15424 Spring Detent Timer 19122 Viste 15060 Ball 1 4 Delrin J4 m 2 13911 Gear Main Drive Timer jon 19210 Program Wheel Assy 16 2 E aA E E 41754
4. mre ire I WHITE WHITE n GR YEL I 2 YELLOW YEtLOw i 3 f noun T arom 4 mE BLUE BLUE 5 fat RED RED _ 1 n Buck BLACK lt z E T t i PUR mE GR YEL EE i Ale 4 i l N 5 d i x 8 x 88 P 35 I 3 9 38 al 1 4 3 gg Sg uu l a a e al 1 i i da 49 35 EE i E 9 lt gt i 9 voy I s d UA A sou n i BLACK c 1 al RED L ONE PIN SET TO TRIP_SW6_TWO MINUTES BEFORE BACKWASH _ LT BLUE TBI 12 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR K1 DUAL COIL LATCHING RELAY 24V P N 17018 A RELAY TERMINAL BLOCK PINOUT P N 16807 SHOWN IN RESET POSITION SW TIMER HOMING SWITCH SWZ TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SW amp TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM f 40503 01_REVB TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAC UNIT IL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT VALVE SHOWN iN SERVICE POSITION m BLACK YELLOW LAG
5. 11295 a Nut Hex 1 4 20 Mach Screw Zinc 10 1399652222 Washer Lock 4 External ji E EE 40080 ir Screw Rd Hd 4 40 x 1 1 2 12 omeen jp s s 16053 Bracket Brine Side T9 nocere P Screw Pan Hd 4 40 x 1 4 ree 15220 0 m iie us ass Terminal Block PEE 16052 Bushing 3150 3900 16 2 Washer SS 88 3150 3900 T nas s sss 1605 1 Ring Retaining Bowed 19 109300 expo roms Screw Slot Hex Wsh 18 8 x 3 8 19 sasa rT 1023912 Screw Slot Hex 1 4 20 x 1 2 205 a 2 ceteri 14202 0 Screw Hex Wsh Hd 8 x 5 16 1045401 ua s Wire Ground 22 etit uya n as 16494 03 Cam Assy 3150 3900 Signal After Brine Fill 16494 05 Cam Assy 3150 3900 Upper Signal After Rapid Rinse 29 aa 11224 wisi ea 2 ass Screw Hex Hd 5 16 18 x 5 8 24 ecu 60240 02 Cover Assy 3150 3900 Env Black E 41089505 uci Terminal Block Segment Gray Vic RR ua 41085 Endplate Terminal Bloack Gray casta asas Terminal Block Green Yellow 28 dio situ zu ss 16046
6. 310W3H ETL IAW aL AWA FI INVA I INWA SIINA svezit TET o o 9 9 d o b l o o o Sreli 9 9 2 9 S 7 l Bl 3 uv u35qvg uv H390v8 WY 13 19314 ku P ras 1vIO3WWI WY 9314 ON YIM YSLAW 3410 34 Page 29 System 5 Duplex Valve Wiring BLACK YELLOW LEAD INTERLOCK CABLE EE RECEPTACLE GRN 181 9m OEC ERRORES ERE RR OER Wii c3 eb ware i METER IMMEDIATE REGENERATION TIMER C1 WHITE WHITE WHITE i GR YEL 2 RED YELLOW YELLOW 3 vett 34 EM BROWN BROWN i ELON 4 BLUE E BLACK BROWN 5 BLACK RED RED GR YEL 34 2 E BLACK BLACK a I i U _ mac z i Z 8 E E as 1 i 3 zi 2 zi zi 1 2 zz 32m t i 8 38 a 3 a 3 ag 3g T i a 5 a 53 aj 9 n ay EE EE EE I ziz z zi z z 1 1 1 o o o lt wae 2 z z VM a TB1 7 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITC
7. Knob 3200 E 132906 Screw Hex Wsh 6 20 x 1 2 11999 uses Label Button emt ES jr 14381 Skipper Wheel Assy 12 Day 14860 Skipper Wheel Assy 7 Day Bout EN 13014 Pointer Regeneration P 14265 Clip Spring 10 22 aa 19311 sua Spring Detent Timer Tisi 13300 Ball 1 4 SS T2 tesis Up 15424 eis Spring Detent Timer Tid cem eti ee TEE 13911 Gear Main Drive Timer 14 neis 19210 Program Wheel Assy 3200 41754 Pin Spring 1 16 x 5 8 SS Timer 16e 13018 Pinion Idler 13312 Spring Idler Shaft p aaa nasha 1301 isses Gear Idler WO c 1310642 s Gear Drive 201 2 as aa A 13887 Plate Motor Mounting 21 005 EIE 18743 1 Motor 120V 60Hz 1 30 RPM 5600 19659 1 Motor 24V 60 Hz 1 30 RPM EE 13278 uus Screw Phil Hd Mach 6 32 x 1 8 29 sius 11384 es Screw Phil 6 32 x 1 4 Zinc 24 sese dictos nn 13981 che Bracket Hinge Timer 14087 Insulator 20 comida 10896 Switch Micro 15320 s octies Switch Micro Timer V 11413 nes Screw Pan Hd Mach 4 40 x 1 1 8 0 aka Tua u aus 14007 Label Time of Day DO uir Tess nz 14045
8. VDM VALVE DRIVE MOTOR A i SW1 TIMER HOMING SWITCH Li z zi i a 1 SW2 TIMER PROGRAM SWITCH zi NG Swe SW3 VALVE HOMING SWITCH BLUE No i SW4 VALVE STEP SWITCH 1 I SW5 BRINE CAM SWITCH i BLACK c SW6 AUXILIARY TIMER SWITCH 1 _ SW6 SET TO TRIP FOR SIX THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 18671 01 REVD 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION LAG YELLOW TB1 INTERLOCK CABLE ahi Yr a qarasqa Ey Sea ware REMOTE SIGNAL START REGENERATION TIMER i Gi w WHITE WHITE i 2 1 YELLOW YELLOW 3 YELLOW BROWN BROWN i 4 BLUE BLUE BLUE BLACK 5 BLACK RED RED H 7 rye 31 BLACK BLACK ul Sof a z BLUE a3 77 gc 1 t 8 8 3 9 x l 1 zz SE 1 E Ez 3E 3 38 E AN a F o
9. 1 16427 04 u is res Wire Lead 12 White Not Shown 1 40396 Harness Drive Environmental Not Shown 1 14924 eher Ie c Strain Relief Heyco 1247 Not Shown 1 15519 iiie Meter Cable 17 5 Specify number of terminals For Service Assembly Numbers See the Back of this Manual Page 15 1800 Series Brine System Assembly 60036_REVA For Service Assembly Numbers See the Back of this Manual Page 16 1800 Series Brine System Assembly Parts List Item No Quantity Part No Description 106340 Body Injector 1800 D F pH 15128 xx Injector Nozzle e aah l tc 15127 xx ce s Injector Throat ZI i maaa CES 152406 O ring 116 Ta aus wah 16341 01 Cap Injector 1800 D Basses 124163 aues Screw Hex Wsh 10 24 x 5 8 nasi eee re u usus 16341 02 Plug Injector 1800 Bue Ja asnan 13303 04 O ring 021 560CD UR ja s s sn 16497 01 Stem Assy 1800 Brine Valve Orisirisi doces 187 19 ertet reet Brine Valve Body 1800 iu asas 2 up Spring 3150 Brine Valve Lass Ring Retaining om 16498 01 Stem Guide Assy Brine 14 uie 16387 uuu 2 Plug Pipe 1 2 NPT 19595 1957021 sus Fitting
10. 3 3 gg 3j 8 a E a aj e 9 1 op 1 d F 4 S 2 zz z z 1 APER P Pa ss atuk app nea a o ol TB1 7 POSITION TERMINAL BLOCK E z 2 TM TIMER MOTOR i ap 2 VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 18671 02 REVD 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION Page 31 System 7 Duplex 24V 120V 3 Way Valve Wiring REMOTE METER WIRING Rw FLECK RM DELAYED FLECK ET RM BADGER AR 5 121526 12215 P S H E 8983601 4882838 t 2323828360 1 Pd Buck YELLOW INTERLOCK CABLE RECEPTACLE m
11. Tube 1 2 NPT 5 8 ts donde 18703 Tube Brine 5 8 OD Annealed df Sasan gs p 60009 00 Air Check 900 Commercial Less Fittings 60009501 e Air Check 900 Commercial HW Less Fittings Not SHOWN 1 iut e eee Flow Control Specify Flow Rate Option Without Brine Valve 16605 Retainer Plate as 19860 Fitting Brine Valve 1800 Delete Items 9 through 16 Injector Throat 15127 04 A Green 15127 05 ni HS ans Red 15127 06 1 6 White 1542707 unu Bleed Blue 1512 08 os H8 sus Yellow 15127 09 9 Violet 15127 10 ies 310 Black Injector Nozzle 15128 04 A Green 15128 05 222 ana BO ciii Red 15128 06 86 White 15128 07 Husa Blue 15128 08 8 Yellow 15128 09 9 Violet 15128 10 i 10 Black For Service Assembly Numbers See the Back of this Manual Page 17 2 Brass Meter Assembly amp Parts List 60393_REVC Item No Quantity Part No Description asuata 12112 Rasa Screw Hex Hd Mach 10 24 x 1 2 195666 hasa Screw Hex Hd M5 x 12 21716 sce Screw M5 x 16 Screw Hex Wsh 10 24 x 5 8 oe quna ass Jes nan sn 15809 u uu Cap Meter Brass 15803NPD u 2222
12. Cap Meter NP 13822 samai sasaqa Cap Meter 5600 o UU asan stance 13847 isse O ring 137 Std 560CD Meter una asa nala au Up 15374 01 Impeller 2 Meter 15374 11 Impeller 2 Meter HW Dile oe Tess cess 10432 nate Shaft Impeller SS Orainns jas 15592 ens Seat Impeller Shaft Hex prm 14456 Body Meter 2 14456 20 Body Meter 2 BSP Metric 14456 20NP Body Meter 2 BSP Mtrc NP 60627NP Meter Assy 2 NP 1 PEDE 14679 O ring 227 Meter Orem donee 145685555329 Fitting Nipple 2 14568 10 Fitting Nipple 2 BSP Brass 14568 10NP Fitting Nipple 2 BSP Brass NP 10 su jum 14680 nine Flow Straightener quiin 14569 Nut 2900 Meter 14569NP Nut 2900 Meter NP For Service Assembly Numbers See the Back of this Manual Page 18 Service Valve Operator Assembly amp Parts List Item No Quantity Part No Description E Body SVO P E E sts 16065 5s Piston amp Stem SVO guine NOTAT Pe O ring 010 T EN AEE T 14835 Seal 3150 Disks sias eed Urt 14834 Spacer Softwater Fill 16509 seis Plug End SVO o UPS E 12977 sss O ring 015 1596S iiU F
13. increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects of the vessel and controller not the membrane Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job No Model No Water Test Capacity Per Unit Mineral Tank Size ___ Diameter Brine Tank Size amp Salt Setting per Regeneration Control Valve Specifications 1 Type of Timer A 7 Day or 12 Day B 1 250 to 21 250 Gallon Meter or 6 250 to 106 250 Gallon Meter or Other C Meter Wiring Package Height Job Specification Sheet 1 System 4 1 Tank 1 Meter Immediate or Delayed Regeneration 2 System 5 2 Tanks 2 Meters Interlock 3 System 6 2 Tanks 1 Meter Series Regeneration 4 System 7 2 Tanks 1 Meter Alternator 2 Timer Program Settings A Backwash B Brine amp Slow Rinse C Rapid Rinse D Brine Tank Refill Drain Line Flow Control Brine Line Flow Controller Injector Size Service Valve Operation Units SVO aoa o Size of Service Valve Minutes Minutes Minutes Minutes gpm gpm Page 3 General Commesr
14. 76 76 10 10 12 18 28 36 34 68 54 52 102 80 78 10 10 16 24 36 Page 25 Installation Drawings System 4 Typical Single Tank Installation with Optional Meter Manual Shutoff 3100 Meter Power Cord Brine Tank System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass __ Diaphragm x Manual Operated Valve Shutoff Resin Tank Unit 1 Teams Resin Tank Unit 2 Page 26 Installation Drawings System 6 Twin Series Regeneration Installation with a Remote Meter Diaphragm Operated Valve s Electrical Interlock Cord Resin Tank Brine Tank Resin Tank Brine Tank Unit 2 System 7 Twin Alternator Installation with a Remote Meter Resin Tank Lag Unit Electrical Interlock Cord Meter Brine Resin Tank Lead Unit Page 27 System 4 Immediate Delayed Regeneration Valve Wiring DAJY 69981 3981 HOLUMS WvugONdg YAW J us HOLIMS SNIAOH N3IL 3 Namie YOLOW 3ATVA i NOLLISOd 30 835 NI NMOHS 3 Z E NOLLVH3N3938 31VIQ3WWI H313W YO O3AV130 YILIN HOC TOSWIL ANYL JIAN SLON 1 l U WVO JAVA 3NIBE I f AYO GUS ATYA VOS WYO ONINOH JAYA VOS AYO WwNSONd N3 AYO ONIWOH 43 l HOLIMS iN HOLMS 23 8 HOLIMS ONIWOH
15. AM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE al 4 VALVE SHOWN IN SERVICE 18690 02 REVD Page 30 System 6 Duplex Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM TB1 BADGER AR 46 4385 8 4 8 o 2 o o o o Iu iu D PT Bose M 11234567 3 2 5 67 17234567 112345 67 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK YELLOW LEAD INTERLOCK CABLE GaN RECEPTACLE WHITE BLUE 1 WHITE i Ca WHITE m WHITE WHITE H I GR YEL 2 YELLOW YELLOW i BROWN BROWN u i 4 BLUE _ BLUE BLUE B E 5 BLUE RED RED BLACK BROWN 6 BLACK BLACK BLACK E a u i G BLACK BLUE B a E I E LUE 5 3 F a y I Hn ik a 55 Y 35 lt alz aE 3 S 8 lt 35 a i d WE 8 A R g I s E dy 44 PE a ape zz z z z z TB1 9 POSITION TERMINAL BLOCK 7 Co TM TIMER MOTOR o o
16. BATIYA EMS YOLOW M3NW L 39018 WNIANSL NOILISOci MOTIJA ON zi mi Page 28 System 4 Remote Signal Start Valve Wiring 3 00S0F NOLLISOd 39IAH3S NI NMOHS 3 Z NOLLV33N3933 SLVIGSWWI YO Q3AV13Q 3 8313N 31 38 MNVL JI NIS 31ON WYO 3ATVA 3NIX8 WVOAS WYO d31S 3 WVOS WYO ONIAOH 3ATVA WY H WYO WvsbOsd N3WIL WvodL WVO SNINOH N3WIL WvOHL HOLIMS WYO 3NI38 SMS HOLIMS d3lS 3AlVA vMS HOLIMS ONINOH JAVA SMS HOLMS Wv35OHd 33WIL ZMS HOLIMS ONINOH 83WIL LMS SOLON 3AIHO 3ATVA WOA YOLOW N3NIL WL 520718 TVNIN2331 NOILISOd Z 181 Oo qu Gu qu WOA a E E LLL Seles Sa I L EE EAT 7 9 o J J o i l zz ze zz P i 5 oo z l m mg g lt 2 B g i ic 22g zz os i 3j o 2 i m A 3 cg amg 3 i es ES mE L 85 m yovig 30vi8 3ovi8 NIOSB SOVIS I g33 038 S 3mi8 amg ang MOTTSA m NMOS NMOUS u 38 HI NS x MOTA MOTHA SAM JLHM JAMA B umen 3IIHM GmI8 3UHM i YSWIL NOLLVS3N3938 18VIS
17. DGER AR N p Dow a ee 9 See gies 7112322892888 amp 092342589888 amp 22123 79898909 112292899 88 d T T aov ra EAD VALVE TB LEAD VALVE TB EAD VALVE TB LEAD aue oo PURPLE O QJ INTERLOCK CABLE RECEPTACLE GRN WeATE BLUE 1 WHITE REMOTE SIGNAL START REGENERATION TIMER s r SL bene l WHITE WATE i GR YEL 2 RED I 1 YELLOW YELLOW 3 BROWN BROWN n 4 ir 8n erue aue n 5 BLACK een so _ BLACK BROWN 5 BLACK BLACK BACK Jj i F 7 BLACK L za 8 PURRE L Bue BLUE gd 5 a D mare t con D 38 PURPLE i a dd V gs i ov 7 5 2 amp ag v jd POOF 32 8 JE 3 335 3 I LENS aj E EE dg d E E FE FE L wee I m RELAY 9 9 lt gt FE e 8 5 g vow FEN svea U I BUC caw o giu al SCAM J a D P 9 1 1 6 WHITE nil RED H TB 13 POSITION TERMINAL BLOCK TM TIMER MOTOR VOM VALVE DRIVE MOTO
18. H SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 18690 01 REVD 4 VALVE SHOWN IN SERVICE LAG TB1 WHITE WHITE YELLOW YELLOW _ s BROWN BROWN BLUE RED RED EX ee BLACK BLACK zz i 5 da 8E i i x zz w E i a i z i 35 3l mm 3 pi 3j dg 3 amp T a d a Yo aj e E i dd dd zz zz 22 ii i qu PES MEME gt ese E i TB1 7 POSITION TERMINAL BLOCK ail 2 TM TIMER MOTOR P VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE C
19. Model 3150 Downflow Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification Sheets m us Xx ae ade 3 General Commercial Pre Installation Check List tenn etree ee eet OO 4 3200 Timer Setting PrOgeg0f _ LI cee dete 5 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure 6 Commercial Demand Regeneration Control Timer Settings U emn 7 3200 Timer ASsembly au oberen bd or 22 Timer ASSembly khuyapa an Control Valve Assembly Control Drive Assembly 1800 Series Brine System Assembly U U L u nnns 2 Brass cct service Valve Operator Assembly iana enger tees cete i ct ep ceto vec ai ree Dod cae End ve duds dro bleshootllig uiuat General SSD usa ented decree ee eae Water Conditioner Flow Diagrams U u u Flow Data amp Injector Draw Rates cede io asnastasanasayapaspisaspatassapssqasssyykapssaspusapsusassassitasaswwappssaka Typical Timer Setting m nir teBIrV ue System 4 Immediate Delay
20. Numbers See the Back of this Manual Page 11 Control Valve Assembly 61500 3150_REVB 61414_REVA For Service Assembly Numbers See the Back of this Manual Page 12 Control Valve Assembly Parts List Item No Quantity Part No Description Terse dcin sasa 15114 i Valve Body 3150 2 hein BL 114720 eee Seal Piston 2900 3150 dien e 103969 iue Spacer 2 2900 3150 16141 Spacer Port Ring HW 180 E 10368 iiit ees Spacer Narrow 3150 3900 10368 0155 Spacer Quad Ring Brass HW 180 z 2 uq asus ss Piston High Backwash 19611 01 Piston Assy 3150 NHWBP O ring D ocn inn 14818 Ring Piston Rod Snap Meee asses ceeds 15125 nn Rod Piston 3150 19708 e Rod Piston 3150 NHWBP Bronte reru Um 14922 ics O ring 035 Piston D cotone dicis us 16398 01 End Plug Assy 3150 White 16398 11 End Plug Assy 3150 Black 102222 uu 56 Seal 3150 Adapter Base 1 cmt E 17407 Adapter 3150 Sidemount 12 iuis 40118 Screw Sckt Hd 1 2 13 Unc Options A A p 15117201 ors Adapter 3150 Machined A 14 ja de 15247 O ring 229 15 nh diocesi 5d O ring 240 15210 2222 Zaa 52 O ring 343 Park Tank A 16 19608 20 Disperser Commercial 2 3150
21. Options TOS cmi 4031622222 u asss Adapter Sidemount A TA j PTS 16804 01 O ring 150 19 rides 40368 O ring 160 Sidemount Flange yc Perens ama 409365 sis Base 3130 3150 Rotating 2O eis 40375 usss Washer Flat 3 8 Type A 189765 Screw Hex Hd 3 8 16 x 1 Cap 18 8 Not used with a fixed sidemount A Not used with a rotating sidemount For Service Assembly Numbers See the Back of this Manual Page 13 Control Drive Assembly 61501 3150_REVA For Service Assembly Numbers See the Back of this Manual Page 14 Control Drive Assembly Parts List Item No Quantity PartNo Description Tayaqaqa sus I OA 19304 04 eee Backplate 3150 3900 Upper 1512050110 ise Bracket Motor Mtg 3150 3900 Environmental mE D 16340 iicet emi roots Nut Hex Jam 5 16 18 LS jT 40392 inet Motor Drive 115V 50 60 Hz Sp 40390 Motor Drive 220V 50 Hz Sp Fam 3 420391 ccsessowtsnuetedan esu cave Motor Drive 24V 50 60 Hz Sp Fam 3 DTE d ense sus Bracket Switch Mounting 3150 3900 usa ss 4 403022 mashan Insulator Limit Switch ET 10218 iratis Switch Micro m 17845 03 Pin Hinge 3150 3900 Env
22. Pin Spring 1 16 x 5 8 SS Timer 19 cites 13018 Pinion Idler 13312 Spring Idler Shaft P 1301 isses Gear Idler PM RS 19100 s Gear Drive 13887 Plate Motor Mounting NIE 18743 1 Motor 120V 60 Hz 1 30 RPM 5600 19659 1 Motor 24V 60 Hz 1 30 RPM V M 13278 eus Screw Phil Hd Mach 6 32 x 1 8 quas Pinion Program Wheel Drive 2 n S D 13831 Clutch Drive Pinion 14270 eto Spring Meter Clutch aA PEDES 14253 Retainer Clutch Spring 11384 Screw Phil 6 32 x 1 4 da feet decade ataukah ds 13881 nu lu Bracket Hinge Timer oC 14087 Insulator Ma 10896 Switch Micro SO yuq a ay a uuu asina 15320 Switch Micro Timer r 11413 Screw Pan Hd Mach 4 40 x 1 1 8 Sa d tenis 1400 Label Time of Day JO sciens 14045 Label Instruction Not Shown 1 13902 22 Harness 3200 Not Shown 2 40422 Nut Wire Tan Not Shown 1 15354 01 Wire Ground 4 Not Shown 1 15465 Caution Label Not Shown 1 14198 Capacity Label For Service Assembly
23. R RELAY TERMINAL BLOCK PINOUT K1 120V DUAL COIL LATCHING RELAY P N 16807 SHOWN IN RESET POSITION T 230V 120V TRANSFORMER P N 40112 SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH 546 TIMER AUXILIARY SWITCH THCAM HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 40504 01_REVB 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WiRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN SERVICE POSITION BLACK YELLOW LAG INTERLOCK CABLE me gt M E EE ER i fin w i REMOTE SIGNAL START REGENERATION TIMER i a wane ro 2 RED YELLOW _ tow i 3 YELLOW BROWN BROWN n BUE EE aue TC eue i s eusBiE RED ap H Buck 6 BLACK i BLACK BLACK zl E 1 GRAL tu 8 3 zz muc au 3 Ww 1 ENSE NEN 1 PI 88 i BLACK g q k a 99 FE 2 z xk gl 8 EE a 3 dg FEE 3g j 5 E m PE da dd 9 oof
24. The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water condi tioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two eq
25. ap Injector 1800 60106 00 Piston Assy 3900 3150 Std UT 14818 Ring Piston Rod Snap To 14922 O ring 035 Piston Tus 16130 Piston High Backwash 15125 Rod Piston 3150 Tiris 16398 01 End Plug Assy 3150 White 60113 01 Piston Assy 3150 NHWBP D Flow Conversion Replacement usss 16398 01 End Plug Assy 3150 White Tous 19611 01 Piston Assy 3150 NHWBP O ring sas 19708 Rod Piston 3150 NHWBP Tus 14818 Ring Piston Rod Snap 60131 Seal amp Spacer Kit 2930 3130 3150 2 us 10368 Spacer Narrow 3150 3900 5 10369 Spacer 2 2900 3150 8 11720 Seal Piston 2900 3150 Page 34 60057 01 Drive Assy 3150 120V B Fill 3900 Upper Sys 5 or Sys 7 4 10302 Insulator Limit Switch 3 10872 Screw Hex Wsh 8 32 x 17 64 ds 11080 Screw Flt Hd Mach 8 32 x 3 8 dox 10218 Switch Micro 2 12660 Nut Hex 10 24 SS 2 3 17507 ix Screw Hex Wsh Hd 8 x 1 2 1 15120 Bracket Motor Mtg 3150 3900 Ties 40392 Motor Drive 115V 50 60 Hz SP1 Tasa 160852 Bushing 3150 3900 TELOTS eios Bracket Switch Mounting 3150 3900 212621 Screw Phil Pan 40 x 1 1 2 60150 3150 SVO Assy 3150 60393 Meter Assy 2900 27 Std 60394 Meter Assy 2900 2 Ext Side Mou
26. cial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 F and the unit can not be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units 2 Allplumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units Make sure that the floor is clean ben
27. e actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more t
28. eath the salt storage tank and that it is level Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 6 Place the by pass in service position Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 4 How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration sched ule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until th
29. ed Regeneration Valve Wiring System 4 Remote Signal Start Valve Wiring ssssssssseeeeenn eene ennemis System 5 Duplex Valve WING bri dr veto System 6 Duplex Valve Wiring a System 7 Duplex 24V 120V 3 Way Valve Wiring I U I U U emm u u system Duplex 230V 3 Way Valve Witrlng erro ette caetero ceti e nd eee te te e ended EE IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat
30. if RED yo BLACK cj wen US T n 181 8 POSITION TERMINAL BLOCK IM TIMER MOTOR 11 230V 120V TRANSFORMER P N 40112 VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SWS TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Nore 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 40504 02_REVB 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNT Oi 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT VALVE SHOWN IN SERVICE POSITION Page 33 Service Assemblies 60036 02 Brine Valve 1800 Design 3 doses 11772 Spring 3150 Brine Valve 1 11774 Ring Retaining as 18713 Brine Valve Body 1800 Lm 16497 01 Stem Assy 1800 Brine Valve New Style discuss 16498 01 Stem Guide Assy Brine 60277 xx 1800 Injector Assembly 4 12473 Screw Hex Wsh 10 24 x 5 8 L sss 15127 Injector Throat Assy Tos 15128 xx Injector Nozzle Specify Size 2 15246 O ring 116 Tas 16340 Body Injector 1800 D F 16341 01 C
31. ime to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit 3200 Timer Setting Procedure SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TO MANUALLY START CYCLE TURN KNOB SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 5 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure How To Set The Regeneration Cycle Program The regeneration cycle program on your water condi tioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward cen ter lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for the 3200 amp 3210 Timers How To Change The Length Of
32. itting Bias TEM RPM 10249 Spring Brine Valve 10250 Ring Retaining dac 16498 02 Stem Guide Assy SVO V2 iiie 10332 eem Fitting Insert 3 8 19 etie Oot eran 1099022 Fitting Sleeve 3 8 Celcon 160329 Fitting Tube 3 8 Nut Brass a Eo SEERA TEAN Ta ee es 1065093 Fitting Elbow 90 Deg Not Shown 1 16511 0 oe Tube 3150 PVC SVO For Service Assembly Numbers See the Back of this Manual Page 19 Troubleshooting 1 Water conditioner fails to A ees service to unit has Assure permanent eee service rma ME C Power failure C Reset time of m 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain D Insufficient water into D Check brine tank fill time and clean brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water eee F Leak at distributor tube F Make sure distributor tube is not i nde pit G Internal valve leak G Replace seals and spacers and or cdd 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to wate
33. nob to complete one revolution the regeneration 1 Press and hold the red button in to disengage the cycle of your unit might be set for only one half of drive gear this time 2 Turn the large gear until the actual time of day is 5 In any event conditioned water may be drawn after opposite the time of day pointer rinse water stops flowing from the water conditioner 3 Release the red button to again engage the drive drain line gear Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY PRESS RED BUTTON AND Service o S TURN LARGE DIAL UNTIL m TIME IS AT ARROW Position Indicator START CYCLE TURN KNOB CLOCKWISE NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage Red Time Set Button White Dot Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Page 7 3200 Timer Assembly 60304_REVA For Service Assembly Numbers See the Back of this Manual Page 8 3200 Timer Assembly asan lasa up 13870 Housing Timer 3200 13011 iios Arm Cycle Actuator 40096 24 Dial 12AM Regen Assy Black 40096 02 Dial 2AM Regen Assy Black A METER jar 13886
34. nt Adapter 61414 Adapter Assy Sdmnt 3130 3150 Rotating 61414NP Adapter Assy Sdmnt 3130 3150 Nickel Plated Rotating 61414 20 Adapter Assy Sdmnt 61414 20NP Adapter Assy Sdmnt Notes Page 35 P N 16504 Rev D 2 07
35. r conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time Page 20 Troubleshooting T Excessive water n brine tank D Foreign material in brine valve D Replace brine valve seat and clean ee ee E Foreign material in brine line E Clean brine line flow control fimcowcr C plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 5 E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Val
36. rine Tank z d J Bottom of Tank 5 Brine Tank Refill Position Outlet Be To Brine Tank Page 23 Flow Data amp Injector Draw Rates 3150 Valve Side Mount amp Top Mount Ly ay i PA n3 4 LA EL Mi 30 40 50 60 70 80 90 100 200 3150 on Empty Tank 4 45 6 7 8 9 10 CAI CAT Inlet Pressure PSIG Draw Rate GPM Page 24 Typical Timer Settings Tank Brine prine Tank Refill Dia B W B W 1800 Brine and Slow Rinse Time Minutes Fast Refill Time Minutes Volume Rate Time Inj 6 Per FC 10 Per Ft 154 Per Ft Rinse Rate Ger 10 1 15 of Resin GPM Min Size 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI Time GPM Eer Ft Per Ft Per 24 15 10 4 42 30 26 68 50 46 102 76 64 10 2 6 16 26 10 Ft Lo p j 26 24 62 42 40 96 68 64 10 5 6 10 16 28 28 58 48 48 84 68 68 10 5 8 14 20 26 26 58 44 44 92 70 70 10 10 6 10 16 48 8 34 34 34 56 56 56 76 76 76 10 15 6 10 14 9 40 34 34 60 50 50 90 76 76 10 15 8 12 18 10 46 36 34 68 54 52 102 80 78 10 20 8 12 18 L S With Model 2350 Safety Brine Valve 48 70 10 8 34 34 34 56 56 56 76 76 76 10 10 9 16 22 42 F 34 34 60 50 50 90
37. uals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water condi tioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Page 6 Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure How To Manually Regenerate Your Water Condi Calculate the gallon capacity of the system subtract tioner At Any Time the necessary reserve requirement and set the gallons 1 Turn the manual regeneration knob clockwise available opposite the small white dot on the program 2 This slight movement of the manual regeneration wheel gear knob engages the program wheel and starts the regeneration program NOTE Drawing shows 8 750 gallon setting The 3 The black center knob will make one revolution in capacity gallons arrow denotes remaining gallons the following approximately three hours and stop in exclusive of fixed reserve the position shown in the drawing 4 Even though it takes three hours for this center How To Set The Time Of Day k
38. ve is not programming cor A Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions 1 1 C intemal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 21 Water Conditioner Flow Diagrams 1 Service Position Outlet To Brine Tank 2 Backwash Position 3 Brine and Slow Rinse Position Outlet Outlet ie 1 To Brine Tank To Brine Tank Bottom of Tank Page 22 Water Conditioner Flow Diagrams 4 Rapid Rinse Position Outlet To B
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