OPERATING INSTRUCTIONS & SPARE PARTS LIST
Contents
1. Clean base plate Clean engine cylinder cooling fins Clean or replace air filter Change exciter oil Change engine oil and follow procedures described in engine manual for engine storage Cover machine and store in a clean dry place PC 1112 16 OCT 2003 EURO Simply built stronger MAINTENANCE PERIODIC MAINTENANCE SCHEDULE The chart below lists basic engine maintenance Refer to engine manufacturer Operation Manual for additional information on engine maintenance Daily Every Every before month year starting Or Or 100 hrs 300 hrs Check fuel level and fill Check engine oil level and top up Inspect fuel lines Inspect atr filter Replace as needed Check and adjust drive belt Clean atr cleaner elements Inspect shockmounts for damage Change engine oil Clean cooling system Clean sediment cup fuel filter Check and clean spark plug Check and adjust valve clearance CLEANING COMPACTOR Remove all dirt stones etc from the compactor after each day of operation Keep engine fins clean PC 1112 17 OCTO 2003 MAINTENANCE EURO SHATAL Simply built stronger LIFTING MACHINE TO LIFT MACHINE MANUALLY Stop the engine Obtain help from a partner and plan the lift Hold the machine by its operating handle and lifting handle A Lift the machine as shown Lift machine caref2. wecur MEN A NAMEPLATE LISTING THE MODEL NUMBER ITEM NUMBER IS ATTACHED TO EACH UNIT PLEASE RECORD THE INFORMATION FOUND ON THIS PLATE SO IT WILL BE AVAILABLE SHOULD THE NAMEPLATE BECOME LOST OR DAMAGED WHEN ORDERING PARTS OR REQUESTING SEVICE INFORMATION YOU WILL ALWAYS BE ASKED TO SPECIFY THE MODEL ITEM NUMBER OF THE UNIT CHECK ENGINE OIL LEVEL SAE 30W WARTUNG CAUTION LIFTING POINT MAINTENANCE ENTRETIEN VEDLIGEHOLDELSE d s WARNING a hu S HAND INJURE IF CAUGHT IN MOVING BELT ALWAYS REPLACE BELT GUARD MAINTENANCE CHART PC 1112 6 OCT 2003 TECHNICAL DATA EURO SHATAL Simply built stronger MODEL PC 1112 PC 1112 Cat No ROBIN GASOLINE HONDA GASOLINE M11600 F M11600 E WEIGHT Net Weight Kg 71 71 Operating Weight Kg 73 73 COMPACTION DATA Vibr Frequency Hz 93 93 Centrifugal Force 1100 1100 Compaction Area 300 300 m hour OPERATING DATA Max forward speed 26 26 m min CAPACITIES Fuel tank liters 3 8 3 6 Engine oil liters 0 6 0 6 SAE 15W 40 Oil for exciter housing 0 13 0 13 liters SAE 30 ENGINE Model Robin EY 20D Honda GX 160 Recoil start Recoil start Output HP 5HP 5 5HP Engine speed rpm 3600 3600 NOISE AND VIBRATIONS Noise level Sound pressure level at the operator s ear according to ISO 6394 Low idle Lpa dB A 72 71 High idle Lpa dB A 84 82 Sound power le
3. 60 23 Water System 26 Vulcalon Plate 28 PC 1112 20 OCT 2003 VIBRATORY PLATE COMPACTOR BASE AND WHEEL ASSEMBLY EURO Simply built stronger 1112 SEE PARTS LI ST PAGE 22 IRST TION OCTO BER2003 SPARE PARTS LIST SHATAL BASE AND WHEEL ASSEMBLY ENGLISH PC 1112 Simply built stronger NO DESCRIPTION PART NO QTY NO DESCRIPTION PART NO QTY 1 STAR LOCK 20 118435 2 15 ECCENTRIC SHAFT 11701 1 2 WHEEL 2 200 8 51700 2 16 SHAFT KEY 8X7X25 32198 1 3 AXLE ASSEMBLY WITH 116430 1 17 BALL BEARING 6309 C3 P50938 1 QUICK RELEASE WHEEL NOT INCLUDED 4 BASE PLATE WITH ECCENTRIC 116269 1 18 OIL SEAL 40X 52X7 B40033900 1 HOUSE 5 HEXAGON HEAD SCREW 4 19 O RING 100X3 11828 1 DIN 933 M12X35 6 SPRING WASHER 127B 12 4 20 FRONT COVER 11804 1 7 WASHER 40X 12 5X3 4 21 HEXAGON SOCKET COUNTERSUNK 118914 4 HEAD SCREW DIN 7991 M8X20 8 ANTI VIBRATION MOUNTING 40527 2 22 COUNTERSUNK SERRATED LOCK 118915 4 40 SCHOR WASHER DIN6798 M8 8 1 ANTI VIBRATION MOUNTING 40527 1 2 23 HEXAGON SOCKET SET SCREW 128940 2 60 SCHOR DIN 913 M6X10 9 HEXAGON HEAD SCREW 4 24 PULLEY 95X1SPZ P51119 1 DIN 933 M8X20 10 SPRING WAS
4. 710 1 6 RUBBER PLUG FOR WATER PIPE 11829 2 7 HEXAGON HEAD SCREW DIN 933 M10X25 2 8 SELF LOCKING NUT M10 2 9 HEXAGON HEAD SCREW DIN 933 8 25 4 10 SPRING WASHER 127B 8 4 11 115113 1 12 HEXAGON HEAD SCREW DIN 933 M8X25 4 13 SPRING WASHER 127B 8 4 14 WASHER 21X 8 5X2 5 J 4 15 WATER TANK HOLDER 117724 2 16 RUBBER PLUG 30322 1 NOTE WATER TANK COMPLETE P11805 E PC 1112 27 OCT 2003 Simply built stronger VIBRATORY PLATE COMPACTOR PC1112 VULCALON PLATE OPTIONAL SEE PARTS LIST PAGE 29 FIRST EDITION OCTOBER 2003 EURO SPARE PARTS LIST VULCALON PLATE SHATAL OPTIONAL Simply built stronger NO DESCRIPTION PART NO QTY 1 VULCALON PLATE 116280 1 2 116281 1 3 HEXAGON HEAD SCREW DIN 933 M10X45 2 4 SELF LOCKING NUT M10 2 PC 1112 29 OCT 2003 Murervej 5 P O Box 3024 EURO DK 6710 Esbjerg V Denmark Tel 45 75168411 52 722 Fax 45 75168412 E mail euroshatal shatal com Simply built stronger www shatalcom PURCHASE ORDER PC1112 VIBRATORY PLATE COMPACTOR FAX YOUR SPARE PARTS REQUIREMENTS TO THE NEAREST SERVICE STATION NO PART NO DESCRIPTION QTY REMARKS SHIPPING METHODS BY AIR C BY SURFACE C BY SEA C SENDER S NAME SIGNATURE
5. G WASHER 127B 10 1 BORE 20X 138X1SPZ 12 WASHER 30X 9 X3 1 24 WASHER 30X 10 5X3 1 13 LOCKING DISC SPRING M8 116900 1 25 HEXAGON HEAD SCREW 4 DIN 933 M12X25 PC 1112 MAY 2003 SPARE PARTS LIST BOX ASSEMBLY FOR ENGINE SHATAL ROBIN EY20 amp HONDA GX160 Simply built stronger PC 1112 NO DESCRIPTION PART NO QTY NO DESCRIPTION PART NO QTY 26 SPRING WASHER 127 12 4 33 RUBBER BUFFER 115320 2 27 ENGINE BOX 116325 1 34 SELF LOCKING NUT M8 2 28 ENGINE BOLT BRACKET 11721 2 35 SELF LOCKING NUT M12 2 29 HEXAGON HEAD SCREW 2 36 LOCKING PIN WITH THREAD 11855 1 1 DIN 933 M12X70 30 WASHER 40X 12 5X3 2 37 HEXAGON NUT M20X10 116905 1 31 OKOLON BEARING 31124 4 32 STEEL BUSH 11810 2 PC 1112 25 MAY 2003 Mm SHATAL Simply built stronger VIBRATORY PLATE COMPACTOR 1112 WATER SYSTEM OPTIONAL SEE PARTS LI ST PAGE 27 ON OCTO ER 2005 EURO SPARE PARTS LIST WATER SYSTEM SHATAL OPTIONAL Simply built stronger ENGLISH NO DESCRIPTION PART NO QTY 1 WATER TANK 115170 1 2 BALL VALVE 3 8 B S P 30507 1 3 ELBOW HOSE CONNECTOR 03 8 30902 4 1 4 PLASTIC HOSE 3 8 311937 0 4m 5 WATER PIPE 116
6. HER 127B 8 4 25 WASHER 40X 10 5X3 1 11 REAR COVER 11805 1 26 LOCKING DISC SPRING M10 116901 1 12 O RING 100X3 11828 1 27 HEXAGON HEAD SCREW 1 DIN 933 M10X20 13 BALL BEARING 6309 C3 P50938 1 14 OIL PLUG 3 8 B S P 11729 2 PC 1112 22 MAY 2003 Simply built stronger VIBRATORY PLATE COMPAC TOR PC 1112 BOX ASSEMBLY FOR ENGINES ROBIN EY20 amp HONDA GX160 SEE PARTS LIST PAGES 24 25 25 FIRST EDITION OCTOBER2003 EURO SHATAL SPARE PARTS LIST BOX ASSEMBLY FOR ENGINE ROBIN EY20 amp HONDA GX160 Simply built stronger PC 1112 NO DESCRIPTION PART NO QTY NO DESCRIPTION PART NO QTY 1 HANDLE 116415 1 14 HEXAGON HEAD SCREW 1 DIN 933 8 20 2 WASHER 21X 8 4X3 4 15 BELT GUARD 115164 1 3 SPRING WASHER 127B 8 4 16 WASHER 30X 10 5X3 2 4 HEXAGON NUT DIN934 M8 4 17 SPRING WASHER 127B 10 2 5 ROBIN GASOLINE EY 20 5HP I 50355 M 1 18 HEXAGON HEAD SCREW 1 DIN 933 M10X20 5 1 HONDA GASOLINE GX 160 5 5HP I 50200 M 1 19 HEXAGON HEAD SCREW 1 DIN 933 M10X15 9 KEY FOR ROBIN EY 20 1 20 HEXAGON HEAD SCREW 1 3 16 3 16 13 DIN 933 10 60 9 1 KEY FOR HONDA GX160 90741 883 810 1 21 HEXAGON NUT DIN934 M10 1 10 V BELT SPZ LA975 508975 Z 1 22 HEXAGON HEAD SCREW 1 DIN 933 M10X20 11 CENTRIFUGAL CLUTCH PULLEY P50745 D 1 23 SPRIN
7. Murervej 5 P O Box 3024 EURO DK 6710 Esbjerg V Denmark Tel 45 75168411 Fax 45 75168412 5257457547 E mail euroshatal shatal com www shatal com Simply built stronger OPERATING INSTRUCTIONS amp SPARE PARTS LIST VIBRATORY PLATE COMPACTOR MODEL PC 1112 ENGINE OPTIONS M11600 F 5HP ROBIN GASOLINE ENGINE M11600 E 5 5HP HONDA GASOLINE ENGINE OCTOBER 2003 lt FIED e L Net Geen SHATAL BEER Simply built stronger INDEX OF CONTENTS PAGE DECLARATION OF 2 SAFETY INSTRUCTIONS tez 3 6 TECHNICAL DATA 7 8 OPTIONAL EXTRA 9 OPERATION HONDA GX 160 amp ROBIN EY 20 MANUAL START su naib atte aa 10 14 APPLICATION 22 E a e E aneen aoier Eee ee ree aaea 15 MAINTENANCE tee ae eaea ee 16 19 INSTRUCTIONS FOR ORDERING PARTS 20 BASE AND WHEEL ASSEMBLY Y s ees eee 21 22 BOX ASSEMBLY FOR ENGINE ROBIN EY 20 amp HONDA GX 160 23 25 WATER SYSTEM sasie eaS n 26 27 VIULCAEON PLATE ees E 28 29 1112 1 2003 RED EURO e N ENet mas SHATAL p Simply built stronger CE DECLARATION OF CONFORMITY We hereby declare that the equipment described below conforms to the relevant fundamental safety and health requirements of the appropriate CE Dir
8. actor progress at its normal speed while guiding it in a straight line 5 Three or four passes depending on the material are normally required to achieve the best compaction 6 The soil must be moist to achieve the best compaction 7 It must not be too wet nor too dry so that dust is created 8 Do not operate the compactor on hard surfaces or concrete 9 Attach a polyureathane plate under the compactor when compacting paving stones 10 Fill the water tank with water and open the water flow valve when compacting asphalt PC 1112 15 OCT 2003 MAINTENANCE EURO Simply built stronger TROUBLESHOOTING Problem Symptom Reason Remedy Compactor advances slowly or e Engine throttle control not fully open poor compaction e Soil is too wet so that the plate is sticking e Drive belt is loose or worn Adjust or replace belt e Air filter is clogged with dust reducing engine performance Clean or replace air filter Engine speed too low Adjust or repair engine so that it runs at the correct speed Engine running but no plate Engine throttle not open vibration Drive belt loose or broken Adjust or replace Clutch demaged Inspect and replace clutch Engine speed too low Check engine speed Too much oil in exciter Remove oil to correct level Plate jumps or Ground surface too hard compacts unevenly Defective antivibration mountings check antivibration mounting and replace if necessary STORAGE
9. e belts are forcibly depressed in the middle position between the two sheaves If there is excess belt play there could be a decrease in the impact force or erratic vibration causing machine damage Turn the fuel valve to the ON position Move the choke lever to the close position Move the throttle control lever slightly to the left 10 OCT 2003 OPERATION HONDA GX 160 EURO SHATAL Simply built stronger 5 Start the engine with recoil starter 6 After starting the engine return the chock lever gradually to the full open position 2 7 Allow the engine to warm up at idle speed for 3 5 minutes The warm up procedure should particularly be followed in cold weather While the engine is warming up check the engine for fuel leaks or possible problems STOPPING 1 Turn the engine switch to the OFF position 2 Turn the fuel valve to the OFF position PC 1112 11 2003 OPERATION ROBIN EY20 EURO SHATAL Simply built stronger BEFORE STARTING 1 Fill fuel tank Make sure that all dirt mud etc are throughly removed from the unit prior to operation Special effort should be given to the bottom face of the vibrating plate and those areas adjacent to the cooling air inlet of engine and air cleaner Make sure that all bolts are tightened properly Loose bolts may cause damage to the unit Check the V belt for tightness The normal slack should be approximately 10 mm when
10. ectives both in its basic design and construction This declaration will cease to be valid if any modifications are made to the machine without our expressed approval Product Vibratory Plate Compactors PC 1112 Relevant CE Machinery Safety Directives 89 392 EEC amended by 91 368 EEC 93 44 EEC EN500 1 EN500 4 Appropriate internal measures have been taken to ensure that series production units conform at all times to the requirements of current CE Directives and relevant standards The signatories are empowered to represent and act on behalf of the company s management Murervej 5 P O Box 3024 DK 6710 Esbjerg V Denmark Tel 45 75168411 Fax 45 75168412 E mail euroshatal shatal com GENERAL MANAGER PC1112 2 OCT 2003 EURO SAFETY INSTRUCTIONS SHATAL Geb 1112 ENG Simply built stronger Before starting carefully read the engine maintenance and operating manual and follow all the instructions Never operate the machine without the belt guard Keep hands and feet away from moving parts while the engine is running Do not operate the machine in closed places and inflammable environments Use unleaded fuel only Stop the engine before refilling the fuel tank Never refuel near a naked flame or sparks which could start a fire Don t smoke Use only pure fuel and clean filling equipment Take care not to spill fuel Do not run the engine in a closed or badly ventilated room dange
11. hen possible wear suitable gloves when using vibrating equipment Operator must wear safety shoes safety glasses and special noise reducing headphones b Avoid or minimize smoking while using vibratory equipment since nicotine reduce the blood supply to the hands and fingers c Should attacks of white or blue finger or long periods of tingling and or numbness occur seek medical advice d Inform appropriate work supervisor if abnormal vibration occurs Never allow anyone to operate this equipment without proper training Never leave machine running unattended Always close fuel valve on engines equipped with one when machine is not being operated Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children 2003 EURO SAFETY INSTRUCTIONS SHATAi ENGLISH Fi imply built stronger Do not attempt to clean or service the machine while it is running Do not use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Always replace worn or damaged components with spare parts supplied by Shatal gt P P PC 1112 5 OCT 2003 SAFETY INFORMATION EURO LABEL LOCATIONS Simply built stronger 0900 READ AND WEAR EAR WEAR EYE WEAR BOOTS UNDERSTAND PROTEGTION PROTEGTION THE SUPPLIED OPERATOR S MANUAL BEFORE OPERATING THIS MACHINE EURO ser Wawa
12. r of poisoning Before starting the engine ensure that no one is in the danger area close to the engine or equipment and that all protective guards are fitted Operating the machine is advisable only with good lighting conditions Hearing protection must be worn Foot protection must be worn Do not touch hot surfaces OCT 2003 EURO SAFETY INSTRUCTIONS SHATAL AN gt PC 1112 ENG Simply built stronger Medical preventive measures associated with regular to hand arm vibration Any operator may have to expose his hands to vibratory tools should prior to employment be physically examined and a Previous history of exposure should be recorded b All individuals who use vibrating equipment should be advised of the risk of exposure to hand arm vibration c Persons with the following medical conditions should be carefully assessed before they use vibrating equipment Primary Raynaud s disease Disease causing implement of blood circulation to the hands Pastinjuries to the hand causing circulatory defects or deformity of bones and joints Other causes of secondary Raynaud s phenomenon d Provision should be made for the reporting of symptoms and arrangements made for medical check ups at regular intervals of those at risk Advice to individuals who use vibrating hand tools as follows a Wear adequate clothing to keep dry and maintain body core temperature at an acceptable level and w
13. the belts are forcibly depressed in the middle position between the two sheaves If there is excess belt play there could be a decrease in the impact force or erratic vibration causing machine damage 1 Turn the fuel valve to the ON position PC 1112 12 OCT 2003 OPERATION ROBIN EY20 EURO SHATAL Simply built stronger 3 Move the throttle control lever slightly to the right 4 Turn the engine switch to the ON 5 Start the engine with recoil starter 6 After starting the engine return the chock lever gradually to the full open position 7 Allow the engine to warm up at idle speed for 3 5 minutes The warm up procedure should particularly be followed in cold weather While the engine is warming up check the engine for fuel leaks or possible problems PC 1112 13 OCT 2003 OPERATION ROBIN EY20 EURO SHATAL Simply built stronger STOPPING 1 Before shutting off the engine allow the engine to idle For 2 3 minutes 2 Turn the engine switch to the OFF O position 3 Close the fuel cock by moving the lever to the horizontal position PC 1112 14 2003 APPLICATION EURO SHATAL Simply built stronger APPLICATION 1 This plate compactor is designed for compacting loose granular soils gravel and paving stones 2 Compactors equipped with water tanks are designed for compacting asphalt 3 Operate the compactor only at full throttle 4 Let the comp
14. ully with the correct posture INSTRUCTIONS FOR LIFTING MACHINE LIFTING HOOK Never walk or stand under a machine being lifted Use only the operating handle 1 for lifting the machine Use only tested and authorised lifting equipment Before lifting check that vibration damper 2 and protecting frame are correctly attached and not damaged PC 1112 18 OCT 2003 MAINTENANCE EURO SHATAL Simply built stronger TRANSPORTING To avoid burns or fire hazards let engine cool before transporting machine or storing indoors Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling Tie the machine to the vehicle to prevent sliding or tipping over gt gt gt PC 1112 19 OCT 2003 INSTRUCTIONS FOR EURO ORDERING PARTS SHATAZ Simply built stronger Please State Machine Details in the Following Sequence e Machine Serial Number e Part Number Description and Quantity of Parts e Full Delivery Address Manufacturers Liability and the Use of Genuine Spare Parts Liability for this machine is accepted only when the machine is defective from the outset Liability is reduced or nullified in the event that the user fails to comply with the operating and maintenance instructions and uses spare parts which are not guaranteed Contents Base and Wheel Assembly 21 Box Assembly for Engine Robin EY20 amp Honda GX1
15. vel according to ISO 5349 Low idle Lwa dB A 75 76 High idle Lwa dB A 89 88 Vibration values The hand arm vibration values according to ISO 5349 a m s 2 4 2 4 The above noise level and vibration values were determined at normal speed of the engine with vibration on The machine was placed on an elastic base During operation these values may differ because of the actual operational conditions PC1112 OCT 2003 TECHNICAL DATA EURO DIMENSION SHATJAL Simply built stronger HANDLE IN THE WORKING POSITON HANDLE IN THE FOLDING POSITON PC 1112 8 OCTO 2003 OPTIONAL EXTRA PC 1112 S AILE Simply built stronger NO DESCRIPTION PART NO QTY 1 WATER TANK P11805 E 1 2 VULCALON PLATE P116280 1 3 CAGE 115113 1 OCT 2003 OPERATION HONDA GX 160 SHATAL BEFORE STARTING CLOSE PC 1112 U FL ej Simply built stronger Fill fuel tank Check oil level in engine crankcase and add if necessary Make sure that all dirt mud etc are throughly removed from the unit prior to operation Special effort should be given to the bottom face of the vibrating plate and those areas adjacent to the cooling air inlet of engine and air cleaner Make sure that all bolts are tightened properly Loose bolts may cause damage to the unit Check the V belt for tightness The normal slack should be approximately 10 mm when th
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