Remote Installation & User Guide
Contents
1. Compression gland IP67 Junction box Sleeved solder joints Magnetic sensor Magnet Part of the UNISTO delivery package Typical Installation of Manta Remote with single se nsor junction box and tamper loop Unisto Remotes Fitting I nstructions UNISTO 3 3 Wiring protection In some applications the wiring that connects the remote unit to the sensor is exposed to damage In these cases UNI STO recommends the exposed cable be protected by covering with an aluminium top hat extrusion NOTE All fixings should be of good quality and corrosion proof Trailer Roller Shutter Door 4 Aluminium extrusion covering cable Unisto Remotes Trailer Barn Door t wit pem i a l Remote uni h junction hox ina al arr Aluminium extrusian covering cable Trailer Interior i 1 Sensor Trailer Door I Unisto Remotes Fitting I nstructions UNISTO 3 4 Junction boxes and connections notes This information is given as a guide other equipment can be used consult your installer Junction boxes such as Spelsberg PCE 077 have to be mounted according to manufacturers instructions so that the environmental seal is not compromised Where connections enter the boxes they should enter through a compression gland e g Autotechnic PG09 so that there cannot be any water ingress Junction box Terminal soldering inside junction boxes Sometimes it can be difficult to so2. UNISTO Remote Installation amp User Guide EPOO27A 520Aa en 6 October2009 SNO Whilst every effort has been made to ensure that all information contained in this document is correct at the time of publication due to our policy of continuous product improvement the company reserves its right to change any information contained herein without notice UNISTO Contents 1 I ntroduction l 1 1 The Manta And C2K Remote Electronic Security Seals 1 1 2 General Description l 1 3 Why use remotes 2 1 4 Which type of remote 2 2 Unit installation Trailer door 3 2 1 Positioning unit unseized 3 2 2 Preparation 3 2 3 Fitting 4 3 Connecting the UNI STO Remote to sensors 5 3 1 Sensor selection and installation considerations 5 3 2 Remote wiring guide 6 3 2 1 Standard Installation no tamper loop 6 3 2 2 Installation using tamper loop 7 3 3 Wiring protection 8 9 3 4 unction boxes and connections notes 10 4 Remote Sensors 11 4 1 Remote Security Sensors Magnetic 11 4 1 1 Elmdene 4HDBR sensor 12 4 1 2 Elmdene 4RSC B 13 4 1 3 Aritech DC111 14 4 2 Remote security sensors non magnetic 15 4 2 1 Pressure sensor 15 4 2 2 Safety nterlocks 15 4 3 Testing the magnetic sensor 16 4 4 Door sensor installation 16 5 Soldering Guide 17 Unisto Remotes Fitting nstructions UNISTO 1 Introduction 1 1 The Manta and C2K Remote Electronic Security Seals The Unisto Rernote electronic security seals are desig
3. e in pairs for the number of solder connections required Cut approximately 50 mm length of heat shrink sleeving Pass one end of inner wire through the bore of shrink sleeving move away from solder joint area 4 Solder together the two appropriate inner wires Slide the shrink sleeving over the sleeved cable and apply heat to secure and locate 17 Unisto Remotes Additional Notes Fitting I nstructions UNISTO 18 Unisto Remotes Fitting I nstructions UNISTO Revision History 19
4. he examination and validation of audit trail data for each trailer asset with a Manta unit fitted Unisto Remotes Fitting I nstructions UNISTO 1 3 Why use remotes The remote unit gives added security to that given by the standard hasp only device With a standard unit the hasp plastic coated wire is passed through a clip hole that prevents the opening of a container without the removal of the hasp The standard system relies on the operator correctly using the hasp With a remote unit there is also a sensor connected to the unit that detects the opening closing of the door container so that the door safe etc cannot be opened without detection Manta with hasp as a padlock Manta with hasp on a trailer door 1 4 Which type of remote With the remote unit a sensor is fitted that detects the opening of the container This sensor is used in addition to the hasp a remote unseized unit or instead of the hasp a remote seized unit Remote seized unit does not use hasp only the sensor to detect openings closings These are used mainly to reduce operator time and effort Remote unseized unit uses a hasp andthe sensor to detect openings closings Used where the operators require the added visual and real security of the hasp Unisto Remotes Fitting nstructions 2 1 2 2 2 3 UNISTO Unit installation Trailer door The UNISTO Remote unit can be used in many sealing applications the most popular be
5. ing in trailer security It is placed near to the handle of the trailer door and fitted in such a way that the door cannot be opened without operating the unit There are two types of UNISTO Remote available Remote unseized Where both the hasp and the remote sensor are used e Typically used in a situation where the hasp is used for additional security and requires that the unit be fitted near to the handle Remote seized Where only the remote sensor is used e Used to monitor openings and closings of vehicle entry points and requires only that the unit be fitted in an accessible place for the operator The next page shows the installation in diagrammatic form Positioning unit unseized e The unit should be positioned so that it does not impair the movement of the door handle e The hasp should prevent door opening when fitted e The unit should be easily seen The unit should be easily accessible Preparation e Hold the rubber gasket with Front facing away from the fixing surface 1 Drill 2 off 6mm holes Drill 1 off 24 mm hole Fitting e Screw the two lengths of threaded studding into the unit 2 e Fit the rubber gasket and then the mudflap over the studding 3 e Fit the remote cable assembly to the unit 4 e Fit the assembly to the prepared mounting point 5 e Fit the washers to the ends of the studding 5 e Fit the nuts to the studding DO NOT over tighten 5 e Cut the studding so that it is fl
6. lder or heatshrink in confined spaces SO terminal blocks can be used We highly recommend to use push fit terminal blocks Push fits are easy to work with reliable vibration resistant and there are many to choose from Push fit terminal block Wago 293 304 Tubing amp p clips Where cable are exposed such as on the outside of a tanker they should run either through conduit or through plastic tubing such as Schlemmer polyflex 27 1200069 and they should be clipped firmly to the surface using p clips or similar Common types of plastic clip available Schlemmer polyflex 27 1200069 10 Unisto Remotes Fitting I nstructions 4 1 UNISTO Remote Sensors NOTE Any combination of mechanical and magnetic sensors in series can be used with the Unisto remote units to generate a seal Remote Security Sensors Magnetic Comprises of reed switch es encapsulated within cast aluminium housing The sensor housing is completely rigid thus offering maximum protection to the reed switch assembly The actuating magnet assembly is also encapsulated within a cast aluminium housing and features sufficient magnetic field strength to compensate for misalignment or movement in the door being protected The magnets used are selected to maintain performance at low ambient temperatures The wiring is PVC insulated and is protected by flexible steel conduit which is bonded into the sensor housing General points to take note of e Mou
7. llation no tamper loop Used where entry points are operated by air pressure For example where a door is opened with an air operated lock a SMC IS3000 02 Q Specifications Fd Proof pressure 108 Max pressure 0 _Operating pressure range 1 07 Ambient and fluid temperature 5 to 60 C No freezing Contacts lab Repeatability 05 4 2 2 Safety I nterlocks Used for additional security on door compartment openings with individually coded actuators Generally fixed to lids cupboards and other types of openings they can act on their own or in combination with other sensors for heightened security Multiple direction Actuator from Pilz Single direction Actuator from Schmersal When the actuator is removed from the body the circuit is broken causing an open event to be recorded in the Unisto remote unit 15 Unisto Remotes Fitting I nstructions UNISTO 4 3 Testing the magnetic sensor 4 4 l Using a multimeter switch to the lowest resistance range and zero the meter to that range 2 Place both halves of the magnetic sensor together to its operating position 3 i Connect one of the two bare wires from the magnetic sensor block to the red probe of the multimeter ii Connect the other bare wire from the magnetic sensor block to the black probe of the multimeter 4 The anticipated reading from the multimeter should be less than 2 oh
8. ms for a correctly working sensor 5 Any other reading from the multimeter indicates a faulty sensor Problem Solver If the above tests on the UNISTO Remote unit and the door sensor indicate the correct functioning of these components then three other likely causes of the unit reading lt OPEN gt are i Poor connections at the junction box ii Cable used to extend the magnetic sensor is open circuit iii Both halves of the magnetic sensor are not in close proximity sufficient to actuate the UNISTO Remote unit Door sensor installation The sensor and magnet are supplied as a matched pair Mixing of sensors and magnets during fitting may cause problems with compatibility The magnet and sensors should be mounted with a 5 15mm gap for optimum performance The fixing screws should be of a non corroding material e g stainless steel 16 Unisto Remotes Fitting I nstructions UNISTO 5 Soldering Guide Procedure for Solder Connection Soldering wires Heat gun on heatshrink Finished wires 1 Perform this procedure for further solder joints as required all conductive cables should be secured in position using P clips at the junction of soldered connection 2 Remove plastic outer covering from the conductive cable to the desired length Prepare the cable for soldering by stripping back the insulation of each conductor to a maximum of 5 5mm and tinning the end using a soldering iron 3 Pre form the abov
9. ned as re useable self contained extremely rugged battery powered devices to be fixed in place permanently They may be fitted to trailers trucks shipping containers vaults cabinets safes etc Anywhere in fact that requires indication of whether a door Unisto C2K Unisto Manta or portal has been opened or tampered with 1 2 General Description This manual is designed to give a step by step guide showing how to fit install and set up a Unisto Remote electronic security seal The Unisto Remote is designed to secure vehicles tankers etc with multiple doors or access points and or to provide double protection on a single door When all of the vehicle doors or access points are closed the unit generates a random number By pressing the display button on the unit this random number will be displayed and can be noted on the delivery documents The LED display will illuminate for three seconds while showing the current seal number In addition to the C2K unit the Manta unit gives added audit trail functionality SealTrak amp Manta unit SealTrak is a handheld device that enables the transfer of audit data from the Manta unit to a PC running the SealTrakSuite software e The LED display illuminates for 3 seconds after which the Manta is in a ready to communicate state with SealTrak via I nfra red The Manta is in this state for 30 seconds SealTrakSuite e 5 software suite that runs on a PC and enables t
10. nt the sensors as far away from potential damage as possible Where this is not possible protect them from damage with a cover e Magnetic sensors are usually a matched pair and should not be mixed Allow for wear of the opening and closing doors lids when mounting Prevent magnet and sensor assemblies from hitting each other and ensure that sensors still operate with worn doors lids e Fixings should be corrosion proof e Any Junction boxes used should be at least P67 Please Note Sensors and installation accessories are NOT part of the delivery package 11 Unisto Remotes Fitting nstructions UNISTO 4 1 1 Elmdene 4HDBR sensor Mounting examples High security 2 reed switches with single biased reeds Recommended distance between magnet and sensor assemblies is 5 15mm to register as closed and to enable reliable operation Large surface Large surface contact Contact designed designadtowork on 1 Application toworkonlarge large wooden or wo wooden or metal metal doors has buik doers in standoff Gi j i i Material Al Colours Silver Silver e 1 Contact j Contact Length 80mm 80mm width 19mm 32mm Depth 12 5mm 45mm Magnet Magnet Length 80mm 80mm width 19mm 32mm Depth 125mm 45mm Contact type and operation 4HDBR 4HDBR SO Tanker manlid Reed type High spec High spec Number of Reeds 2 3 Operating Gap max 25mm 25mm Tamper active passivel Passive Pa
11. r BW 2 or Terminals L Stainless Steel Yes a Cable Protection om Encapsulation Potted 3 pi 13 Unisto Remotes Fitting nstructions UNISTO 4 1 3 Aritech DC11 Magnetic Sensor 6 wire These sensors are very high security and require to be set to between 5 and 15 mm apart to register as closed Wiring This sensor has six cables attached the four that used in a Manta Remote installation are Red White Unused Silver White sensor Gold White tamper Green White tamper Blue White Unused 5 15mm operating gap Nylon standoff DC111 Magnetic Contact Overhead Door Mount Triple Biased DC111 sensor Aritech s DC111 high security magnetic contact with trip biased reeds are highly resistant to defeat by external magnet For added security magnetic field tamper and tamper are standard features Protection plate Sensor fitted to a barn door Product Scope Triple biased for increased security Pry tamper included Ma field adjustment Standard z m wire length Tamper loop provided Specifications Operating gap 5 mm min 15 mm ax Connections armoured cable wires zm Contact type CO Dimensions L x wv x Magnet 107 9 x 38 1 x 19 mm Contact 107 9 x 38 1 x 19 mm Housing Anodised alloy 15mm operating gap DC111 sensor 14 Unisto Remotes Fitting I nstructions UNISTO 4 2 Remote security sensors non magnetic 4 2 1 Standard insta
12. ssive Enc apsulation Potted Potted 5 15 mm operating gap Protection IP67 IP67 Weight gms Read 8 Mag 121 127 Packad Single Single Minimum order quanity 5 5 Amount of cable wires 0 0 cable langth 60cm 60cm Cable protection S steal no no EN50131 grade lor2 lor2 Options Extra cable per metre yes yes Extra S steal protection option option i es On standoffs i Packi apacer Y l Protection plate S15 mmeperatinggap Resistors fitted 4HDBR sensor 4HDBR actuator 2 wire for EOL EOL EOL Barn door 50131 gradi 3 3 35 2 Roller shutter door 12 Unisto Remotes Fitting I nstructions UNISTO 4 1 2 Elmdene 4RSC B These are designed so that half the assembly is fixed to the floor Model RSC 2 Contact Dimension 4HRSC B Length mm 175 Width mm 52 Depth mm 15 Cable Length cm 100 e Large Roller Fixin Screws Application We for use on Roller Shutter Magnet Details we Length mm 85 or o wire versions for use Width mm M mm n Roller shutter d in FSL ot DP Depth mm 35 wa ir em da systems single Fixing Screws itn unit titted to door or multiple door 22744 422 Classification 10 30 mm gap when closed i Aluminium T850131 2 6 Grade 2 Environmental Class Ill Colour Silver 2 Protection IP67 rs uu Roller shutter door With unit fitted to bod Contact Details Operating Gap Minimum Close mm mm gap when closed Resistors Fitted 6 wire version VA Number of Wires AW o
13. ted because the door trailer moves when the vehicle is in transit If it does then a sensor with a larger operating gap must be chosen Please Note Sensors and installation accessories are NOT part of the delivery package Please find example supplier information in sections 3 4 to 4 2 of the following document Unisto Remotes Fitting nstructions UNISTO 3 2 Remote wiring guide The two examples below show the required wiring using the supplied remote cable assembly 3 2 1 Standard installation no tamper loop Standard Installation Sensor 4 57 X non Remote cable B LC A aig Shielding not used 1 Brown 2 Red Front View 3 Green 4 White Alternative schemes using junction boxes Junction box SENSO Junction box Sensor s White Lore and Brown not used y Manta or C2K Remote Remote cable Compression gland IP67 Junction box Sleeved solder joints Magnetic sensor Magnet Part of the UNISTO delivery package Typical Installation of Manta Remote with Single Sensor and junction box Unisto Remotes Fitting I nstructions UNISTO 3 2 2 Installation using tamper loop 4 wire Tamperproof Junction box sensor 3 Green 4 White _ Sh d M A e va L Shielding not used 1 Brown 2 Red Remote cable Front View Alternative scheme multiple sensors 4 wire Sensor 4 wire Sensor Manta or C2K Remote Remote cable
14. ush with the top of the nuts Unisto Remotes Fitting nstructions UNISTO Unisto Manta Unisto C2K Unisto Remotes Fitting I nstructions 3 1 UNISTO Connecting the Unisto remote to sensors The majority of sensors used are magnetic See appendix A but the connection methods for all are similar and once connected the wiring may need protection methods for which will be outlined in section 3 2 The connection may be made either by using a junction box or by soldered joints covered by heatshrink tubing The method chosen will depend upon the application Sensors with tamper loop Some sensors have additional wiring that enables a tamper loop to be set up This is a loop that hampers any attempted tampering by providing additional cables that form an extra electronic loop that is monitored at all times Sensor selection and installation considerations The following sections deal more closely with this but in summary 1 Examine where you are planning to place the unit and sensors e s there potential damage from moving parts For example could the sensor be hit by roll cages if fitted to a trailer e Can it be fitted away from this potential damage If not then the unit sensor and wiring must be protected as in section 3 3 2 Choose the sensor according to the application Does the application need very high security Then more sophisticated sensors have to be used e Can false openings be genera
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