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Promass 40 Operating Instructions

1. 2 4 S e E NR Alle spen F06 xxxxxxxx 17 06 xx xx 000 Fig 9 Turning the transmitter housing aluminum field housing Endress Hauser Proline Promass 40 3 Installation 3 3 2 Turning the local display Remove the cover of the electronics compartment 2 Press the side latches on the display module and remove it from the electronics compartment cover 3 Rotate the display to the desired position max 4x45 in each direction and reset it into the electronics compartment cover 4 Screw the cover of the electronics compartment firmly onto the transmitter housing 0001802 Fig 10 Turning the local display field housing 3 4 Post installation check Perform the following checks after installing the measuring device in the pipe Device condition and specifications Notes Is the device damaged visual inspection Does the device correspond to specifications at the measuring point including See Page 63 ff process temperature and pressure ambient temperature measuring range etc Installation Notes Does the arrow on the sensor nameplate match the direction of flow through the pipe Are the measuring point number and labeling correct visual inspection Is the orientation chosen for the sensor correct in other words suitable for sens
2. DN Maximum full scale value Zero point stability kg h or l h kg h or l h 8 2000 0 20 15 6500 0 65 25 18000 1 8 40 45000 4 5 50 70000 7 0 76 2 0 1 5 1 0 0 5 3 0 E 0 1 2 4 6 8 10 12 14 16 18 t h E Fig 22 Maximum measured error in of reading example Promass 40 E DN 25 Calculation example mass flow liquid Given Promass 40 E DN 25 flow 8000 kg h Measured error 20 576 zero point stability measured value x 100 o r 1 8 kg h 8000 kg h Measured error gt 0 5 100 0 523 Endress Hauser Proline Promass 40 10 Technical data Repeatability Flow measurement Mass flow liquid 0 25 1 2 x zero point stability measured value x 100 o r u Mass flow gas 0 5 1 2 x zero point stability measured value x 100 o r a Volume flow liquid 0 35 1 2 x zero point stability measured value x 100 o r o r of reading Zero point stability see Max measured error Calculation example mass flow liquid Given Promass 40 E DN 25 flow 8000 kg h Repeatability 0 25 1 2 x zero point stability measured value x 100 o r 0 9 kg h Repeatability gt 0 25 1 2 8000 kg h 100 0 261 Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process tem perature the typical measured error of the Promass sen
3. Byte 3 Device variable code to the fourth process variable variable Code of the supported device variables See data Page 29 Factory setting m Primary process variable Mass flow Second process variable Totalizer 1 m Third process variable Volume flow Fourth process variable Corrected volume flow ESS Note The totalizer cannot be assigned as the primary process variable 53 Write device variable unit Access write This command sets the unit of the given device varia bles Only those units which suit the device variable are transferred Byte 0 Device variable code Byte 1 HART unit code Code of the supported device variables See data Page 29 ESS Note If the written unit is not the correct one for the device variable the device will continue with the ast valid unit f you change the unit of the device variable this has no impact on the system units The current unit of the device variables is displayed in the device as a response Byte 0 Device variable code Byte 1 HART unit code ESS Note Manufacturer specific units are represented using the HART unit code 240 59 Write number of preambles in response message Access write This parameter sets the number of preambles which are inserted in the response messages Byte 0 Number of preambles 2 20 As a response the current number of the pr
4. Endress Hauser Proline Promass 40 3 Installation Endress Hauser 3 Installation 3 1 Incoming acceptance transport and storage 3 1 1 Incoming acceptance On receipt of the goods check the following points m Check the packaging and the contents for damage m Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 1 2 Transport The following instructions apply to unpacking and to transporting the device to its final location Transport the devices in the containers in which they are delivered The covers or caps fitted to the process connections prevent mechanical damage to the sealing faces and the ingress of foreign matter to the measuring tube during transportation and storage Consequently do not remove these covers or caps until immediately before installation u Do not lift measuring devices of nominal diameters DN 40 50 by the transmitter housing or the connection housing in the case of the remote version Fig 4 Use webbing slings slung round the two process connections Fig 4 Do not use chains as they could damage the housing Warning Risk of injury if the measuring device slips The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung At all times therefore make sure that the device does not unexpectedly turn around its axis or slip F06 xxxxxxxx 22 00 00 xx 000
5. TIME CONSTANT function CURRENT OUTPUT increase value 3 Inthe DISPLAY DAMPING function USER INTERFACE increase the value Measured value reading shown on display even though the fluid is at a standstill and the measur ing tube is full Check liquids for the presence of gas bubbles Activate the LOW FLOW CUTOFF function PROCESS PARAMETER i e enter or increase the value for the switching point N The fault cannot be rectified or some other fault not described above has occurred In these instances please contact your E H service organization The following options are available for tackling problems of this nature Request the services of an E H service technician If you contact our service organization to have a service technician sent out please be ready with the following information Brief description of the fault Nameplate specifications Page 7 ff Order code and serial number Returning devices to E H The procedures on Page 6 must be carried out before you return a flowmeter requiring repair or calibration to Endress Hauser Always enclose a duly completed Declaration of contamination form with the flowmeter You will find a preprinted form at the back of this manual Replace transmitter electronics Components in the measuring electronics defective order replacement Page 56 53 9 Trouble shooting Proline Promass 40 54 9 5 Respons
6. ESS Note You can set the assignment of device variables to process variables with Command 51 variable is displayed as a response Byte 0 3 Output current in mA 32 Endress Hauser Proline Promass 40 5 Operation Command No Command data Response data HART command Access type numeric data in decimal form numeric data in decimal form 42 Perform master reset none none Access write 44 Write unit of primary process Set unit of primary process variable Only unit which The current unit code of the primary process variable is variable are suitable for the process variable are transferred to displayed as a response the device Access write Byte 0 HART unit code Byte 0 HART unit code Q Note R actory setting Manufacturer specific units are represented using the Primary process variable Mass flow HART unit code 240 BQ Note Ifthe written HART unit code is not the correct one for the process variable the device will con tinue with the last valid unit f you change the unit of the primary process varia ble this has no impact on the system units 48 Read additional device status none The device status is displayed in extended form as the response Access read Coding see table on Page 35 50 Read assignment of the device none Display of the current variable assignment of the proc variables to the four process vari ess variables ables B
7. mass flow kg s p fluid density kg m 3 d inside diameter of measuring tubes m K K2 constants depending on nominal diameter 1 To compute the pressure loss for gases always use the formula for Re gt 2300 Pressure loss coefficient for Promass E DN d m K K1 K2 8 5 35 10 5 70 107 7 91 107 2 10 107 15 8 30 103 7 62 106 1 73 107 2 13 10 25 12 00 103 1 89 106 4 66 10 6 11 10 40 17 60 103 4 42 10 1 35 10 1 38 10 50 26 00 103 8 54 104 4 02 10 2 31 104 mbar 10000 1000 100 0 1 0 001 0 01 1000 t h F06 8xFxxxxx 05 xx xx xx 000 Fig 23 Pressure loss diagram with water 69 10 Technical data Proline Promass 40 10 1 10 Mechanical construction Design dimensions see Technical Information TI055D 06 en een Promass E DN 8 15 25 40 50 Weight in kg 8 8 10 15 22 Materials Transmitter housing Compact housing powder coated die cast aluminium Sensor housing u Acid and alkali resistant outer surface Stainless steel 1 4301 304 Process connections m Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt stainless steel 1 4404 316L a Flange DIN 11864 2 Form A flat flange stainless steel 1 4404 316L VCO connection stainless steel 1 4404 316L m Hygienic coupling DIN 11851 SMS 1145 gt stainless steel 1 4404 3
8. Fig 4 Instructions for transporting sensors with DN 40 50 11 3 Installation Proline Promass 40 12 3 1 3 Storage Note the following points m Pack the measuring device in such a way as to protect it reliably against impact for storage and transportation The original packaging provides optimum protection m The permissible storage temperature is 40 80 C preferably 20 C Do not remove the protective covers or caps on the process connections until you are ready to install the device The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures 3 2 Installation conditions Note the following points No special measures such as supports are necessary External forces are absorbed by the construction of the instrument m The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations No special precautions need to be taken for fittings which create turbulence valves elbows T pieces etc as long as no cavitation occurs 3 2 1 Dimensions Dimensions and fitting lengths of the transmitter and the sensor are provided in the separate docu mentation Technical Information TI055D 06 en 3 2 2 Mounting location Entrained air or gas bubbles in the measuring tube can result in an increase in measuring errors Avoid the following l
9. H Sales Center on request All explosion protection data are given in a separate documentation which is available upon request Sanitary compatibility 3A authorization Pressure device approval Flowmeters with a nominal diameter smaller or equal DN 25 are covered by Art 3 3 of the European directive 97 23 EC Pressure Equipment Directive and are designed according to sound engineer practice For larger nominal diameters optional approvals according to Cat IIHI are available when required depends on fluid and process pressure CE mark The measuring system is in conformity with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark C Tick mark The measuring system is in conformity with the EMC requirements of the Australian Communications Authority ACA Other standards and guide lines EN 60529 Degrees of protection by housing IP code EN 61010 1 otection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory rocedures gg EN 61326 A1 IEC 1326 Emission in accordance with requirements for Class A ectromagnetic compatibility EMC requirements tri AMUR NE 21 ectromagnetic compatibility EMC of industrial process and laboratory control equipment mz AMUR NE 43 tandardization of the signal level for the breakdown information of digital transmitters with analog utput sig
10. M i le i Ni Level P Flow Temperature Liquid Registration Systems Servi Solutions Analysis C ressure ervices omponents Operating Instructions Proline Promass 40 Coriolis Mass Flow Measuring System BA 061D 06 en 06 05 98508 en Endress Hauser People for Process Automation Brief operating instructions Proline Promass 40 Brief operating instructions These brief operating instructions show you how to configure your measuring device quickly and easily Safety instructions Page 5 v Installation Page 11 v Wiring Page 19 v Display elements Page 25 v Customer specific configuration Page 25 Complex measuring operations necessitate additional functions that you can configure with he aid of a function matrix in an operating program and thereby customize to suit your process parameters All functions are described in detail as is the function matrix itself in he Description of Device Functions manual which is a separate part of this Operating nstruction Note measures Always start trouble shooting with the checklist on Page 47 if faults occur after start up or during operation The routine takes you directly to the cause of the problem and the appropriate remedial Endress Hauser Proline Promass 40 Table of Contents Table of Contents 2 2 2 3 3 2 3 3 3 4 5 2 5 3 Safety instruction
11. m Cable entry M20 x 1 5 8 12 mm m Threads for cable entries PG 13 5 5 15 mm 1 2 NPT G 1 2 Power consumption AC 15 VA including sensor DC 15 W including sensor Switch on current mw max 13 5 A lt 50 ms at 24 V DC m max 3 A lt 5 ms at 260 V AC Power supply failure Endress Hauser Lasting min 1 power cycle u EEPROM saves measuring system data if power supply fails u S DAT is an exchangeable data storage chip with sensor specific data nominal diameter serial number calibration factor zero point etc 65 10 Technical data Proline Promass 40 10 1 6 Performance characteristics Reference operating conditions Error limits following ISO DIS 11631 u 20 30 C 2 4 bar Calibration systems as per national norms u Zero point calibrated under operating conditions u Density adjustment performed Maximum measured error 66 The following values refer to the pulse frequency output Measured error at the current output is typically 5 uA Mass flow liquid 0 5 zero point stability measured value x 100 o r Mass flow gas 1 0 zero point stability measured value x 100 o r Volume flow liquid 0 7 zero point stability measured value x 100 o r Er o r of reading Zero point stability Promass E
12. 56 S AMP HW EEPROM Amplifier Replace the amplifier board Spare 011 Defective EEPROM parts Page 56 S AMP SW EEPROM Amplifier The EEPROM data blocks in which an 012 Error accessing EEPROM data error has occurred are displayed in the RESTORE DATA FAILURE function Press Enter to acknowledge the errors in question default values are auto matically inserted instead of the errored parameter values EIN ote The measuring device has to be restarted if an error has occurred S SENSOR HW DAT Sensor 1 Replace the S DAT 031 1 S DAT is defective Spare parts Page 56 2 S DAT is not plugged into the Check the spare part set number to amplifier board or is missing ensure that the new replacement DAT is compatible with the meas uring electronics 2 Plugthe S DAT into the amplifier board Page 58 S SENSOR SW DAT Sensor 1 Check whether the S DAT is 032 Error accessing the calibration correctly plugged into the ampli values stored in the S DAT fier board Page 58 2 Replace the S DAT if it is defec tive Spare parts Page 56 Before replacing the S DAT check that the new replacement S DAT is compatible with the measuring electronics Check the Spare part set number Hardware revision code 3 Replace measuring electronics boards if necessary Spare parts Page 56 Endress Hauser Proline Promass 40 9 Trouble shooting Endre
13. Check the power supply terminals 1 2 signals present 2 Check the power line fuse Page 59 85 260 V AC 0 8 A slow blow 250 V 20 55 V AC and 16 62 V DC 2 A slow blow 250 V 3 Measuring electronics defective order spare parts Page 56 No display visible but output 1 Check whether the ribbon cable connector of the display module is correctly signals are present plugged into the amplifier board Page 58 2 Display module defective order spare parts Page 56 3 Measuring electronics defective order spare parts Page 56 Measured value indicated but Measuring electronics defective order spare parts Page 56 no signal at the current or pulse output v Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately Error messages consist of a variety of icons The meanings of these icons are as follows Error type S system error P process error Error message type 7 fault message notice message MEDIUM INHOM error designation e g fluid is not homogeneous 03 00 05 duration of error occurrence in hours minutes and seconds 702 error number Caution m Also observe the information on Page 26 ff m The measuring system interprets simulations and positive zero return as system errors but displays them as notice messages only Error number System error device error ha
14. Proline Promass 40 58 s MO N YIIWID er X LEER SIS E 8 E 3 Fig 20 removing and installing printed circuit boards 1 Local display 1 1 Latch 1 2 Ribbon cable display module 2 Screws of electronics compartment cover 3 Aperture for installing removing boards 4 Power unit board 5 Amplifier board 5 1 Signal cable sensor 5 2 Excitation current cable sensor 5 3 S DAT sensor data memory 6 1 0 board Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser N 9 8 Replacing the device fuse Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment The main fuse is on the power unit board Fig 21 The procedure for replacing the fuse is as follows 1 2 3 Switch off power supply Remove the power unit board Page 57 Remove cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 55 V AC 16 62 V DC 2 0 A slow blow 250 V 5 2 x 20 mm Power supply 85 260 V AC 0 8 A slow blow 250 V 5 2 x 20 mm Ex rated devices see the Ex documentation Assembly is the reverse of the disassembly procedure Caution Use only original Endress Hauser parts 40001148 Fig 21 Replacing the device fuse on th
15. board software versions are not compatible 5 not assigned 6 not assigned 7 not assigned 35 5 Operation Proline Promass 40 Byte Bit Error No Short error description Page 48 ff 0 not assigned 1 not assigned 2 not assigned 3 251 Internal communication fault on the amplifier board i 4 261 No data reception between amplifier and I O board 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 5 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 6 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 351 Current output Flow is out of range 4 not assigned 5 not assigned 6 not assigned 7 355 Frequency output Flow is out of range 0 not assigned 1 not assigned 2 not assigned 3 350 Pulse output Pulse output frequency is out of range 4 not assigned 5 not assigned 6 not assigned 7 not assigned 36 Endress Hauser Proline Promass 40 5 Operation Endress Hauser Byte Bit Erro
16. conductive Endress Hauser 55 9 Trouble shooting Proline Promass 40 56 9 6 Spare parts Chapter 9 1 contains a detailed trouble shooting guide The measuring device moreover provides additional support in the form of continuous self diagnosis and error messages Fault rectification can entail replacing defective components with tested spare parts The illustration below shows the available scope of spare parts Note You can order spare parts directly from your E H service organization by providing the serial number printed on the transmitter s nameplate see Page 7 Spare parts are shipped as sets comprising the following parts m Spare part Additional parts small items threaded fasteners etc Mounting instructions m Packaging F06 40xxxxxx 03 06 06 xx 000 Fig 19 Spare parts for Promass 40 transmitter 1 Power unit board 85 260 V AC 20 55 V AC 16 62 V DC 2 Amplifier board 3 COM module I O board 4 S DAT sensor data memory 5 Display module Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser A 9 7 Removing and installing printed circuit boards Warning m Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment u Risk of damaging electronic components ESD protection Static electric
17. configuration software Operational safety Ordering code ACCESSOTICS ska meg eade dose e Hc e iue SENSOR HD a ie RE LN AU uera de E SUD ATIS NUUS tranisPllfer zen ed vetere tho ERU e HER Phe ees Ordering information Outlet TUNIS es iii erweisen y Qutputsignal ner o oe ree Ex ROSE Y Output variables P Performance characteristics influence of fluid pressure influence of fluid temperature maximum measured error 74 reference operating conditions 66 repeatabilily i i e e ere ER eM ha trs 67 Post installation check checklist 17 Potential equalization 22 Power consumption Loue te eee MA 65 Power supply voltage supply 65 Power supply failure see 2 0 nete exe 65 Pressure loss formulas pressureloss diagrams 69 Printed circuit boards removing installing 57 Process connections 70 Process error definition 26 Process error messages 51 Process errors without messages 53 Pulse output see frequency output Pumps mounting location system pressure 13 R Registered trademarks 10 Remote operation Liens sr ed RUE sere 70 Repall cuo pak e He We Ua a SERI SES 6 60 Repeatability measurin
18. inside the cover of the terminal compart ment Are all screw terminals firmly tightened Are all cable entries installed firmly tightened and correctly sealed Cables looped as water traps See Page 22 Are all housing covers installed and firmly tightened 23 4 Wiring Proline Promass 40 24 Endress Hauser Proline Promass 40 5 Operation 5 Operation 5 1 Display element The local display enables you to read all important parameters directly at the measuring point The backlit two line liquid crystal display shows measured values dialog texts fault messages and notice messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Upper display line shows the primary measured value mass flow or volume flow Lower display line shows additional measured variables and status variables e g totalizer read ing bar graph measuring point designation 48 25 m h 3702 6 m A0003802 Fig 15 Display of Promass 40 You can change the assignment of display lines to different variables to suit your needs and prefer ences by means ofthe HART interface or using the ToF Tool Fieldtool Package program gt see Description of Device Functions manual 5 1 1 Configuration of device parameters The Promass 40 measuring device is parameterized via an operating program The various operating
19. is the reverse of the removal procedure ooo c VW S HH WHS En ao NY Ey A0001044 Fig 18 Configuring the current output I O board 1 Active current output default 2 Passive current output 7 Maintenance The Promass 40 flow measuring system requires no special maintenance Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals Endress Hauser Proline Promass 40 8 Accessories Endress Hauser 8 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the transmitter and the sensor The E H service organization can provide detailed information on the order codes of your choice Approvals Cable entries Degree of protection version Display power supply operation Software Outputs inputs Accessory Description Ordering code Transmitter Transmitter for replacement or for stock Use the 40XXX XXXXX Promass 40 order code to define the following specifications HART Communicator DXR 375 handheld terminal Handheld terminal for remote parameterization and for obtaining measured values via the current o HART 4 20 mA Contact your E H representati tion ve for more infor tput ma DXR375 Applicator S
20. measuring tube exciter coils has been reached since certain process fluid characteristics are extreme 2 702 Frequency control is not stable due to inhomogeneous fluid 19 3 703 Overdriving of the internal analog to digital converter 4 704 A continuation of the measurement is still possible 5 705 The electronics measuring range will be exceeded The mass flow is too high 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 20 4 not assigned 5 731 The zero point adjustment is not possible or has been cancelled 6 not assigned 7 not assigned 39 5 Operation Proline Promass 40 40 Endress Hauser Proline Promass 40 6 Commissioning Endress Hauser 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point Checklist for Post installation check Page 17 m Checklist for Post connection check Page 23 6 2 Commissioning 6 2 1 Switching on the measuring device Once the function checks have been successfully completed it is time to switch on the power sup ply The device is now operational The measuring device performs a number of power on self tests As this procedure progresses the following sequence of messages appears on the local display PROMOS dU Start up message START UP Be v DEVICE SOE Current software
21. possibilities are described in more detail on Page 27 Each ofthe operating programs comprises what is known as a function matrix which contains a large number of configurable functions A Note The transmitter continues to measure while data entry is in progress i e the current measured values are output via the signal outputs in the normal way u If the power supply fails all preset and parameterized values remain safely stored in the EEPROM Caution i u All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of this Operating Instruction Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they are protected by a special code known only to the E H service organization Please contact Endress Hauser if you have any questions Endress Hauser 25 5 Operation Proline Promass 40 26 5 2 Display of error messages Type of error Errors that occur during commissioning or measuring are displayed immediately If two or more sys tem or process errors occur the error with the highest priority is the one shown on the display The measuring system distinguishes between two types of error a System error this group includes all
22. protection 22 Post connection check 23 Operation Senna 25 Display elements u ee Haaren is 25 5 1 1 Configuration of device parameters 25 Display of error messages 26 Operating via the HART protocol 27 5 3 1 Operating options 27 5 3 2 Current device description files 28 5 3 3 Device and process variables 29 5 3 4 Universal Common practice HART commands Lette etc dece tto 29 5 3 5 Device status Error messages 35 Endress Hauser 6 Commissioning 41 6 1 Function check vue este be ri Rete Al 62 Gommissioning une een 41 6 2 1 Switching on the measuring device 41 6 2 2 Zero point adjustment 41 6 2 3 Density adjustment 43 6 2 4 Current output active passive 44 7 Maintenance 8 Accessories asinn dee aps 45 9 Troubleshooting 47 9 1 Trouble shooting instructions 47 9 2 System error messages 48 9 3 Process error messages 51 9 4 Process errors without messages 53 9 5 Response of outputs to errors 54 9 6 Spare Parts sre co s Seek og ace seen vs Bane ser en 56 9 7 Removing and installing printed circuit boards 57 9 8 Replacing the device fuse 59 9 9 TREUEN a
23. temperature 25s mardele an Geh 68 storage temperature 67 ToF Tool FieldTool Package configuration software 45 Transmitter electrical connection 19 turning the transmitter housing 16 Transporting the sensor 11 Trouble shooting and remedy 47 U User interface display elements 25 V Vibration resistance seres eee mee Re e aes 67 Vibrations e Si SR RN UR EN Dar 15 67 W Weie ee Gan 70 Wiring see electrical connection Z Zero point adjustment 41 Endress Hauser 75 Index Proline Promass 40 76 Endress Hauser www endress com worldwide Endress Hauser People for Process Automation BA 061D 06 en 06 05 50098508 FM SGML 6 0
24. the primary process var Displays the current damping value in the device process variable iable in seconds Bytes 0 3 Damping value in seconds Access write Factory setting Primary process variable Mass flow 35 Write measuring range of pri Write the desired measuring range The currently set measuring range is displayed as a mary process variable Byte 0 HART unit code of the primary process var response iable Access write Bytes 1 4 Upper range value for 20 mA Byte 0 HART unit code for the set measuring range Bytes 5 8 Start of measuring range value for of the primary process variable 4mA Bytes 1 4 Upper range value for 20 mA Bytes 5 8 Start of measuring range value for 4 mA Factory setting Primary process variable Mass flow BR Note Manufacturer specific units are represented using the BQ Note HART unit code 240 You can set the assignment of device variables to process variables using Command 51 m Ifthe HART unit code is not the correct one for the process variable the device will continue with the last valid unit 38 Device status reset Configura none none tion changed Access write 40 Simulate output current of pri Simulation of the desired output current of the pri The momentary output current of the primary process mary process variable An entry value of 0 exits the simulation mode Byte 0 3 Output current in mA Factory setting Primary process variable Mass flow
25. the transmitter 20 60 C is not exceeded we recommend the following orientations High fluid temperature a Vertical piping installation in accordance with Fig 7 View 1 a Horizontal piping installation in accordance with Fig 7 View 3 Low fluid temperature a Vertical piping installation in accordance with Fig 7 View 1 a Horizontal piping installation in accordance with Fig 7 View 2 3 2 4 Heating thermal insulation Some fluids require suitable measures to avoid heat transfer at the sensor A wide range of materials can be used to provide the required thermal insulation Heating can be electric e g with heated elements or by means of hot water or steam pipes made of copper AQ Note Do not use any heating elements with thyristor controlled voltage sources m When using electrical heat tracing whose heat is regulated using phase control or by pulse packs it cannot be ruled out that the measured values are influenced by magnetic fields which may occur i e at values greater than those permitted by the EC standard Sinus 30 A m In such cases the sensor must be magnetically screened The secondary containment can be shielded with tin plates or electric sheets without privileged direction e g V330 35A with the following properties Relative magnetic permeability u gt 300 Plate thickness d gt 0 35 mm e Caution Risk of electronics overheating m Make sure that the connector between sensor and
26. transmitter always remains free of insulating material Bear in mind that a certain orientation might be required depending on the temperature of the fluid see Chap 3 2 3 Fluid temperature Information on permissible temperature ranges Page 67 3 2 5 Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs If possible install the sensor well clear of fittings such as valves T pieces elbows etc 3 2 6 Vibrations The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations Consequently the sensors require no special measures for attachment 3 2 7 Limiting flow See the information on Page 63 and 68 Endress Hauser 15 3 Installation Proline Promass 40 16 3 3 Installation instructions 3 3 1 Turning the transmitter housing Warning The turning mechanism in devices with EEx d de or FM CSA CI I Div 1 classification is not the same as that described here The procedure for turning these housings is described in the Ex specific documentation Loosen the two securing screws Turn the bayonet catch as far as it will go Carefully lift the transmitter housing as far as it will go Turn the transmitter housing to the desired position max 2 x 90 in either direction Lower the housing into position and re engage the bayonet catch Retighten the two securing screws NAD
27. 11 Mlet tuns o tee teme nece es e es 15 Input Signal 3 su Rie eee ur e Stet RN 64 Input variables 24 saei ein da eS HOURS 63 Inputs outputs response to errors 54 Installation conditions dimensions fitting lengths 12 dW Pipes un nee ee 13 73 Index Proline Promass 40 fluid temperature 2 sante Zn na inlet and outlet runs locationis ar anne ie system pressure Vibtatiotis a ee aa anal Insulation for sensor heating L Limiting flow see Measuring range Limiting medium pressure range Toad Outputs na ae ei ale Local display see Display Low JloW Cutolt i erie miea era M Maintenance nee Measured variables Measuring principle Measuring range Measuring system Mounting the sensor see Installation conditions N Nameplate connections electrical SENSOT oes tts EE de os Pe t wans Mittens oues ee Rettore dete Nominal pressure see Limiting medium pressure range Notice Message HTA ER nen O Operable flow range Operating conditions Operation Device Description files DD Fieldcare operating possibilities ToF Tool Fieldtool Package
28. 11hex ENDRESS HAUSER Function Manufacturer ID Device ID Shay Function Device ID Device Revision 6 Software release 11 2004 Operating program Sources for obtaining device descriptions Handheld terminal DXR 375 m Use update function of handheld terminal ToF Tool Fieldtool Package www tof fieldtool endress com CD ROM Update Endress Hauser order number 50099820 FieldCare DTM www endress com gt Download Software Device driver CD ROM Endress Hauser order number 56004088 AMS WWW endress com gt Download Software Device driver SIMATIC PDM m WWW endress com gt Download Software Device driver Operation via the service protcol Valid for device software 2 00 XX Function Device software Software release 11 2004 Operating program Sources for obtaining device descriptions ToF Tool Fieldtool Package www tof fieldtool endress com CD ROM Update Endress Hauser order number 50099820 Tester simulator Sources for obtaining device descriptions Fieldcheck m Update by means of ToF Tool Fieldtool Package via Fieldflash module Endress Hauser Proline Promass 40 5 Operation 5 3 3 Device and process variables Device variables The following device variables are available using the HART protocol Code decimal Device variable 0 OFF unassigned
29. 16L m Threaded unions ISO 2853 DIN 11864 1 Form A gt stainless steel 1 4404 316L a Tri Clamp gt stainless steel 1 4404 316L Measuring tubes m Stainless steel 1 4539 904L Seals m Welded process connections without internal seals Material load diagram The material load curves pressure temperature diagrams for the process connections are to be found in the following documents m Technical Information Promass 40 E TIO55D 06 en Process connections VCO coupling flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 Sanitary connections Tri Clamp threaded unions DIN 11851 SMS 1145 ISO 2853 DIN 11864 1 Form AJ flange DIN 11864 2 Form A flat flange 10 1 11 Human interface Display element u Liquid crystal display optional illuminated two lines with 16 characters per line u Selectable display of different measured values and status variables u Display languages French Spanish Italian Dutch Portuguese German Remote operation 70 Operation by means of HART protocol handheld communicator a ToF Tool Fieldtool Package configuration and service software or FieldCare from Endress Hauser AMS configuration programs Fisher Rosemount SIMATIC PDM Siemens Endress Hauser Proline Promass 40 10 Technical data 10 1 12 Certificates and approvals Ex Approvals Information about currently available Ex versions ATEX FM CSA can be supplied by your E
30. 2 Mass flow 5 Volume flow 6 Corrected volume flow 250 Totalizer 1 Process variables At the factory the process variables are assigned to the following device variables m Primary process variable PV Mass flow Second process variable SV Totalizer 1 m Third process variable TV Volume flow Fourth process variable FV Corrected volume flow Note You can set or change the assignment of device variables to process variables using Command 51 see Page 34 5 3 4 Universal Common practice HART commands The following table contains all the universal and common practice commands supported by the device Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form Universal Commands Access type read 0 Read unique device identifier none Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID Byte 0 fixed value 254 Byte 1 Manufacturer ID 17 E H Byte 2 Device type ID e g 83 Promass 40 Byte 3 Number of preambles Byte 4 Universal commands rev no Byte 5 Device specific commands rev no Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Byte 9 11 Device identification Endress
31. 4 HART unit code of the third process variable Bytes 15 18 Third process variable Byte 19 HART unit code of the fourth process variable Bytes 20 23 Fourth process variable Factory setting Primary process variable Mass flow Second process variable Totalizer 1 Third process variable Volume flow Fourth process variable Corrected volume flow ESS Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 Set HART short form address Access type write Byte 0 desired address 0 15 Factory setting 0 ESS Note With an address gt 0 multidrop mode the current output of the primary process variable is set to 4 mA Byte 0 active address 30 Endress Hauser Proline Promass 40 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 11 Read unique device identification using the TAG measuring point designation Access type read Bytes 0 5 TAG Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID if the given TAG agrees with the one saved in the device Byte 0 fixed value 254 Byte 1 Manufacturer ID 17 E H Byt
32. Enter the fluid s target density and save this value Input range actual density value 10 Select the MEASURE FLUID function Select the START setting A MEASURING DENSITY message appears for approx 10 sec onds on the display During this time the current density of the fluid measured density value is measured Select the DENSITY ADJUST function Select the DENSITY ADJUST setting Promass compares the measured density value with the target density value and calculates the new density coefficient Caution If density adjustment does not complete correctly you can select the RESTORE ORIGINAL function to reactivate the default density coefficient 43 7 Maintenance Proline Promass 40 44 6 2 4 Current output active passive The current output is configured as active or passive by means of various jumpers on the I O board Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment 1 Switch off power supply 2 Remove the I O board see Page 57 ff 3 Setthe jumpers in accordance with Fig 18 v Caution Risk of destroying the measuring device Set the jumpers exactly as shown in Fig 18 Incor rectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it 4 Installation of the I O board
33. Foundation and in particular HCF LIT 20 HART a technical summary 22500 F06 xxxxxxxx 04 xx xx xx 007 Fig 12 Electrical connection of the HART handheld communicator 1 HART communicator 2 power supply 3 shield 4 other evaluation devices or PLC with passive input Connecting a PC with operating software In order to connect a personal computer with a operating software e g ToF Tool Fieldtool Package a HART modem e g Commubox FXA 191 is needed 22500 F06 xxxxxxxx 04 xx xx xx 008 Fig 13 Electrical connection of a PC with operating software 1 PC with operating software 2 power supply 3 shield 4 other evaluation devices or PLC with passive input 5 HART modem e g Commubox FXA 191 Endress Hauser 21 4 Wiring Proline Promass 40 22 4 2 Potential equalisation No special measures for potential equalization are required Note For instruments for use in hazardous areas observe the corresponding guidelines in the specific Ex documentation 4 3 Degree of protection The devices fulfill all the requirements for IP 67 Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 protection is maintained The housing seals must be
34. Hauser 29 5 Operation Proline Promass 40 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 1 Read primary process variable Access type read none Byte 0 HART unit code of the primary process variable Bytes 1 4 Primary process variable Factory setting Primary process variable Mass flow ESS Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using he HART unit code 240 Read the primary process variable as current in mA and percentage of the set measuring range Access type read none Bytes 0 3 Actual current of the primary process variable in mA Bytes 4 7 Percentage of the set measuring range Factory setting Primary process variable Mass flow ESS Note You can set the assignment of device variables to process variables using Command 51 Read the primary process variable as current in mA and four preset using Command 51 dynamic process variables Access type read none 24 bytes are sent as a response Bytes 0 3 Primary process variable current in mA Byte 4 HART unit code of the primary process variable Bytes 5 8 Primary process variable Byte 9 HART unit code of the second process variable Bytes 10 13 Second process variable Byte 1
35. an be executed by most but not all field devices Device specific commands These commands allow access to device specific functions which are not HART standard Such commands access individual field device information amongst other things such as calibration values creepage settings etc Note Promass 40 has access to all three command classes On Page 29 you will find a list with all the supported Universal Commands and Common Practice Commands 5 3 1 Operating options For the complete operation of the measuring device including device specific commands there are DD files available to the user to provide the following operating aids and programs Note The HART protocol requires the 4 20 mA setting in the CURRENT SPAN function individual options see Description of Device functions Manual HART Communicator DXR 375 Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix The HART manual in the carrying case of the HART Communicator contains more detailed information on the device Operating program ToF Tool Fieldtool Package Modular software package consisting of the service program ToF Tool for configuration and diag nosis of ToF level measuring devices time of flight measurement and evolution of pressure meas uring instruments as well as the Fieldtool service program for the configuration and diagnosis of Proline flow
36. anically isolated 3 30 V DC R 5 kQ configurable Status output Open collector max 30 V DC 250 mA galvanically isolated configurable Frequency output passive Open collector galvanically isolated 30 V DC 250 mA Frequency output full scale frequency 2 1000 Hz fmax 1250 Hz on off ratio 1 1 pulse width max 10 s Pulse output pulse value and pulse polarity selectable max pulse width adjustable 0 5 2000 ms Current output HART active passive galvanically isolated active 0 4 20 mA Ry lt 700 Q HART RL gt 250 Q passive 4 20 mA supply voltage V 18 30 V DC Ri 2 150 Q Ry lt 700 Q Current output HART EEx i active passive Frequency output EEx i passive See the Ex documentation for details on the Ex relevant data The Ex documentation is available for the following approvals amp Europe lt gt USA Canada Endress Hauser Proline Promass 40 4 Wiring 4 1 2 HART connection Users have the following connection options at their disposal u Direct connection to transmitter by means of terminals 26 27 Connection by means of the 4 20 mA circuit Q Note The measuring loop s minimum load must be at least 250 Q m See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary Connection of the HART handheld communicator See also the documentation issued by the HART Communication
37. art of measuring range value for 4mA Byte 11 14 Attenuation constant in s Byte 15 Write protection ID Byte 16 OEM dealer ID 17 E H Factory setting Primary process variable Mass flow ESS Note You can set the assignment of device variables to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 Endress Hauser 31 5 Operation Proline Promass 40 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 16 Read the device production number Access type read none Bytes 0 2 Production number mary process variable Access write 17 Write user message You can save any 32 character long text in the device Displays the current user message in the device under this parameter Access write Bytes 0 23 Current user message in the device Bytes 0 23 Desired user message 18 Write TAG descriptor and date With this parameter you can store an 8 character Displays the current information in the device TAG a 16 character descriptor and a date Access write Bytes 0 5 TAG Bytes 0 5 TAG Bytes 6 17 Descriptor Bytes 6 17 Descriptor Byte 18 20 Date Byte 18 20 Date Common Practice Commands 34 Write damping value for primary Bytes 0 3 Damping value of
38. ast saved value preceding occurrence of the fault ACTUAL VALUE Measured value display on the basis of the current flow measurement The fault is ignored Pulse output FALLBACK VALUE Output signal corresponds to zero Signal output no pulses flow HOLD VALUE Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e normal measured value output on the basis of ongoing flow measurement Endress Hauser Proline Promass 40 9 Trouble shooting Failsafe mode of outputs and totalizers Process system error is present Positive zero return is activated Frequency output FALLBACK VALUE Output signal corresponds to zero Signal output gt 0 Hz flow FAILSAFE LEVEL Output of the frequency specified in the FAILSAFE VALUE function HOLD VALUE Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e normal measured value output on the basis of ongoing flow measurement Totalizer STOP Totalizer stops The totalizers are paused until the error is rectified ACTUAL VALUE The fault is ignored The totalizers continue to count in accordance with the current flow value HOLD VALUE The totalizers continue to count the flow in accord ance with the last valid flow value before the error occurred Status output In the event of a fault or power supply failure No effect on the status output Status non
39. ation 2 1 3 Nameplate for connections A active See operating manual 2 P passive Betriebsanleitung beachten NO normally open contact Observer manuel d instruction 3 NC normally closed contact 5i 1 Ser no 12345678912 ape Supply Kane SASS 4 Versorgung N L FJ 4 Tension d alimentation PE 3 QI I g Active 0 4 20mA RL max 700 Ohm OUT HART Passive 4 20mA max 30VDC Ri lt 150 Ohm HART RL min 250 OHM fmax 1kHz f OUT Passive 30VDC 250mA P 5 Passive 30VDC 250mA STATUS OUT 3 30VDC Ri 5kOhm STATUS IN i ex works Version info Update 1 Update 2 6 Device SW XX XX XX mr ee 7 Communication XXXXXXXXXX AAA eae 8 Revision XX XX XX E say EUR 9 Date DD MMM YYYY 319475 00XX E 10 g Fig 3 Nameplate specifications for Proline transmitter example Serial number Possible configuration of current output Possible configuration of relay contacts Terminal assignment cable for power supply 85 260 V AC 20 55 V AC 16 62V DC Terminal No I L1 for AC L for DC Terminal No 2 N for AC L for DC 5 Signals present at inputs and outputs possible configuration and terminal assignment 20 27 see also Electrical values of inputs outputs Page 63 ff Version of device software currently installed 7 Installed communication ty
40. ation of response to error out Switch off simulation 691 puts active S SIM MEASURAND Simulation of measuring variables e g Switch off simulation 692 mass flow Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser 9 3 Process error messages Process errors can be defined as either Fault or Notice messages and can thereby be weighted differently Determination of this is done via the function matrix see the Description of Device Functions Manual Note m The error types listed in the following correspond to the factory settings m Also observe the information on Page 26 ff and 54 Type Error message No Cause Remedy P Process error Fault message with an effect on No ice message without an effec he outputs on the outputs P 7 OSC AMP LIMIT 586 The fluid properties do not allow a continuation of the measurement Causes Extremely high viscosity Process fluid is very inhomogeneous gas or solid content Change or improve process conditions TT TUBE NOT OSC 587 Extreme process conditions exist The measuring system can therefore not be started Change or improve process conditions fH NOISE LIMIT 588 Overdriving of the internal analog to digital converter Causes Cavitation Extreme pressure p
41. clean and undamaged when inserted into their grooves The seals must be dried cleaned or replaced if necessary u All threaded fasteners and screw covers must be firmly tightened m The cables used for connection must be of the specified outside diameter see Page 65 Firmly tighten the cable entries Fig 14 m The cables must loop down before they enter the cable entries water trap Fig 14 This arrangement prevents moisture from penetrating the entry Always install the measuring device in such a way that the cable entries do not point up Remove all unused cable entries and insert plugs instead Do not remove the grommet from the cable entry gt a 0001914 Fig 14 Installation instructions cable entries Endress Hauser Proline Promass 40 4 Wiring Endress Hauser 4 4 Post connection check Perform the following checks after completing electrical installation of the measuring device Device condition and specifications Notes Are cables or the device damaged visual inspection Electrical connection Notes Does the supply voltage match the specifications on the nameplate 85 260 V AC 45 65 Hz 20 55 V AC 45 65 Hz 16 62 V DC Do the cables have adequate strain relief Cables correctly segregated by type Without loops and crossovers Are the power supply and signal cables correctly connected See the wiring diagram
42. ctor 30 V DC 250 mA galvanically isolated a Frequency output full scale frequency 2 1000 Hz fmax 1250 Hz on off ratio 1 1 pulse width max 10s m Pulse output pulse value and pulse polarity selectable max pulse width adjustable 0 5 2000 ms max pulse frequency selectable Signal on alarm Current output failsafe mode selectable e g acc to NAMUR recommendation NE 43 m Pulse frequency output failsafe mode selectable m Status output non conductive in the event of fault or power supply failure Load see Output signal Switching output Status output Open collector max 30 V DC 250 mA galvanically isolated Configurable for error messages Empty Pipe Detection EPD flow direction limit values Low flow cutoff Switch points for low flow cut off are selectable Galvanic isolation 64 All circuits for inputs outputs and power supply are galvanically isolated from each other Endress Hauser Proline Promass 40 10 Technical data 10 1 5 Auxiliary energy Electrical connections see Page 19 ff Supply voltage 85 260 V AC 45 65 Hz 20 55 V AC 45 65 Hz 16 62 V DC Potential equalization No special measures for potential equalization are required For instruments for use in hazardous areas observe the corresponding guidelines in the specific Ex documentation Cable entries Power supply and signal cables inputs outputs
43. ctrical connection Current output configuring for active passive 44 electrical connection 20 technical data us steere 64 D DAT storage chip S DAT sensor 65 Declaration of Contamination form 77 Degree of protection 22 67 Density adjustment 43 Desipn ted use Lik vinene nee en ER mani 5 Device Description files DD 28 Device designation 7 Device functions see Description of Device Functions Manual Dimensionsz Ace cer uet e ac e e EE ROS 12 Display u ee ee Erlen ERE 25 Display turning tune nee shale 8 17 Disposal ur re ren SEG 60 Documentation additional 71 DOWN pipes ee ee en ne en 13 E Electrical connection Commubox FXA 191 21 degree of protection 22 HART handheld communicator 21 post connection check checklist 23 potential equalization 22 transmitter terminal assignment 19 Endress Hauser Electronics boards replacing installing 57 Environment conditions 67 Error limits see Performance characteristics Error messages display mode en sie 26 process errors application errors 51 system err
44. device errors for example communication errors hardware errors etc see Page 48 m Process error this group includes all application errors for example Fluid inhomogeneous etc see Page 51 1 P XXXXXXXXXX 4 000 00 00 05 2 4 5 3 0000991 Fig 16 Error messages on the display example Error type P process error S system error Error message type fault message notice message definition see below Error designation e g FLUID INHOM fluid is not homogeneous Error number e g 702 Duration of most recent error occurrence in hours minutes and seconds OU AA Q5 Nb Error message type Users have the option of weighting system and process errors differently by defining them as Fault messages or Notice messages You can define messages in this way with the aid of the func tion matrix see the Description of Device Functions manual Serious system errors e g module defects are always identified and classified as fault messages by the measuring device Notice message m Displayed as gt Exclamation mark error type S system error P process error a The error in question has no effect on the inputs or outputs of the measuring device Fault message 7 Displayed as Lightning flash 7 error type S system error P process error a The error in question has a direct effect on the inputs or outputs The response of the inputs or outp
45. e 2 Device type ID 83 Promass 40 Byte 3 Number of preambles Byte 4 Universal commands rev no Byte 5 Device specific commands rev no Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Byte 9 11 Device identification 12 Read user message Access type read none Bytes 0 24 User message ESS Note You can write the user message using Command 17 13 Read TAG descriptor and date Access type read none Bytes 0 5 TAG Bytes 6 17 Descriptor Byte 18 20 Date EIN Note You can write the TAG descriptor and date using Command 18 14 Read sensor information on pri mary process variable none Bytes 0 2 Sensor serial number Byte 3 HART unit code of sensor limits and meas uring range of the primary process variable Bytes 4 7 Upper sensor limit Bytes 8 11 Lower sensor limit Bytes 12 15 Minimum span Note The data relate to the primary process variable Mass flow Manufacturer specific units are represented using the HART unit code 240 15 Read output information of pri mary process variable Access type read none Byte 0 Alarm selection ID Byte 1 Transfer function ID Byte 2 HART unit code for the set measuring range of the primary process variable Bytes 3 6 Upper range value for 20 mA Bytes 7 10 St
46. e of outputs to errors Note The failsafe mode of totalizers current pulse and frequency outputs can be customized by means of various functions in the function matrix You will find detailed information on these procedures in the Description of Device Functions manual Positive zero return and failsafe mode You can use positive zero return to set the signals of the current pulse and frequency outputs to their fallback value for example when measuring has to be interrupted while a pipe is being cleaned This function takes priority over all other device functions Simulations for example are suppressed Failsafe mode of outputs and totalizers Process system error is present Positive zero return is activated Caution System or process errors defined as Notice messages have no effect whatsoever on the inputs and outputs See the information on Page 26 ff Current output MINIMUM CURRENT Output signal corresponds to zero The current output will be set to the lower value of flow the signal on alarm level depending on the setting selected in the CURRENT SPAN function see the Description of Device Functions manual MAXIMUM CURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN function see the Description of Device Functions manual HOLD VALUE Measured value display on the basis of the l
47. e power unit board 1 2 Protective cap Device fuse 59 9 Trouble shooting Proline Promass 40 60 9 9 Return The following procedures must be carried out before a flowmeter requiring repair or calibration for example is returned to Endress Hauser m Always enclose a duly completed Declaration of contamination form Only then can Endress Hauser transport examine and repair a returned device Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC u Remove all residues Pay special attention to the grooves for seals and crevices which could con tain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contamination form at the back of this manual Warning u Do not return a measuring device if you are not absolutely certain that all traces of hazardous sub stances have been removed e g substances which have penetrated crevices or diffused through plastic u Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to the owner operator 9 10 Disposal Observe the regulations applicable in your country Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser 9 11 Software history Date Software version Changes to software Operating Instr
48. eambles is displayed in the response message Byte 0 Number of preambles 34 Endress Hauser Proline Promass 40 5 Operation Endress Hauser 5 3 5 Device status Error messages You can read the extended device status in this case current error messages via Command 48 The command delivers information which are partly coded in bits see table below Note You can find a detailed explanation of the device status and error messages and their elimination in the System error messages section Page 48 ff Byte Bit Error No Short error description Page 48 ff 0 001 Serious device error I 011 Measuring amplifier has faulty EEPROM 2 012 Error when accessing data of the measuring amplifier EEPROM 3 not assigned 0 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 031 S DAT defective or missing 2 032 S DAT Error accessing saved values 3 not assigned 4 not assigned 5 051 I O board and the amplifier board are not compatible 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 2 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 111 Totalizer checksum error i 4 121 I O board and the amplifier
49. ed gas or solid content following measures are recommended to increase system pressure 1 Install the device at the outlet side of a pump 2 Install the device at the lowest point of an ascending pipeline 3 Install a flow restriction e g reducer or orifice downstream from the instrument P NOISE LIMIT Overdriving of the internal analog to Change or improve process conditions 703 704 digital converter e g by reducing the flow velocity Causes Cavitation Extreme pressure pulses High gas flow velocity A continuation of the measurement is still possible P FLOW LIMIT The mass flow is too high The elec Reduce flow 705 tronics measuring range will be exceeded P ADJ ZERO FAIL The zero point adjustment is not possi Make sure that zero point adjustment 731 ble or has been cancelled is carried out at zero flow only v 0 m s Page 41 Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser 9 4 Process errors without messages Symptoms Rectification Remark You may have to change or correc The functions outlined below such as DISPLAY DAMPING for example are described in detail in the Description of Device Functions manual certain settings of the function matrix in order to rectify faults Measured value reading fluctu ates even though flow is steady 1 Check liquids for the presence of gas bubbles 2 Inthe
50. essure is sufficiently high Consequently it is generally best to install the sensor downstream from pumps no risk of partial vacuum u at the lowest point in a vertical pipe 13 3 Installation Proline Promass 40 3 2 3 Orientation Vertical Recommended orientation with upward direction of flow View 1 When fluid is not flowing entrained solids will sink down and gases will rise away from the measuring tube The measuring tubes can be completely drained and protected against solids build up F06 xxxxxxxx 1 1 00 00 xx 000 Fig 7 Orientation Promass E Horizontal The measuring tubes of Promass E must be in the same horizontal plane When installation is correct the transmitter housing is above or below the pipe Views 2 3 Always avoid having the transmitter housing in the same horizontal plane as the pipe Caution The measuring tubes of Promass E are slightly curved The position of the sensor therefore has to be matched to the fluid properties when the sensor is installed horizontally Fig 8 F06 xxxxxxxx 1 1 00 00 xx 003 Fig 8 Promass E installed horizontally 1 Not suitable for fluids with entrained solids Risk of solids accumulating 2 Not suitable for outgassing fluids Risk of air accumulating 14 Endress Hauser Proline Promass 40 3 Installation Fluid temperature In order to ensure that the maximum permissible ambient temperature for
51. g accuracy 67 Returning devices 6 60 S Safety ICONS ver esee dum eres Se EE ea RE reg 6 Safety INSETUCHONS man See ete een 5 Safety of Operation 422 202 4 leas ee ie 5 Sanitary compatibility 71 Seals fluid temperature ranges 68 matetials sauer esee uer RE EIUS Ed 70 Sensor installation see Installation conditions Serial Humbert sit ac estu d ee nee 7 8 9 Service protocols uto ge pede de RR Ed 28 Shock r sistance x Ia nere eee dette ann bie e 67 Signal on Alarm ee e eerte ee Ren 64 Software amplilieb seu E dee ERU RR S MS Al Versions HiStOLy sens eo Ra desk ach et det 61 Spare paris kneels pee Ge ren dae eee 56 standards guidelines 2 ei 71 Status input electrical connection 20 technical data an nenn 64 Status output electrical connection 20 technical data ss sainte ade 64 STOTABE uere esed eee dre ee dr AE red 12 Supply voltage power supply 65 Switching output status output 64 System error definition 26 System error messages 48 System pressure requirements 67 T Technical data sere ep tite ered hs 63 Temperature ranges ambient temperature 67 Endress Hauser Proline Promass 40 Index fluid
52. hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted blank of the Declaration of contamination form at the back of this manual Warning u Do not return a measuring device if you are not absolutely certain that all traces of hazardous sub stances have been removed e g substances which have penetrated crevices or diffused through plastic u Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equip ment for Measurement Control Regulation and Laboratory Procedures They can however be a source of danger if used incorrectly or for other than the designated use Consequently always pay particular attention to the safety instructions indicated in this Operating Instruction by the following icons Warning Warning indicates an action or procedure which if not performed correctly can result in injury or a safety hazard Comply strictly with the instructions and proceed with care Caution Caution indicates an action or procedure which if not performed correctly can res
53. her than that designated the operational safety of the measuring devices can be suspended The manufacturer accepts no liability for damages being produced from this 1 2 Installation commissioning and operation Note the following points Installation connection to the electricity supply commissioning and maintenance of the device must be carried out by trained qualified specialists authorized to perform such work by the facil ity s owner operator The specialist must have read and understood this Operating Instruction and must follow the instructions it contains m The device must be operated by persons authorized and trained by the facility s owner operator Strict compliance with the instructions in the Operating Instruction is mandatory m Endress Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids including fluids used for cleaning However the user is responsible for the choice of fluid wetted materials as regards for their in process resistance to corrosion The manufacturer refuses to accept liability The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams The transmitter must be grounded unless the power supply is galvanically insu lated u Invariably local regulations governing the opening and repair of electrical devices apply 1 3 Operational safety Note the following points m Measu
54. id pressure limit nominal pressure m Flanges EN DIN PN 40 100 ANSI CI 150 CI 300 CI 600 JIS 10K 20K 40K 63K The Promass E sensor does not have a secondary containment Limiting flow 68 See Page 63 ff Measuring range Select nominal diameter by optimizing between required flow range and permissible pressure loss See Page 63 ff for a list of maximum possible full scale values The minimum recommended full scale value is approx 20 of the maximum full scale value n most applications 20 50 of the maximum full scale value can be considered ideal m Select a lower full scale value velocity 1 m s for abrasive substances such as fluids with entrained solids flow u For gas measurement the following rules apply How velocity in the measur 0 5 Mach ng tubes should not be more than half the sonic velocity The maximum mass flow depends on the density of the gas see formula on Page 63 Endress Hauser Proline Promass 40 10 Technical data Pressure loss Endress Hauser Pressure loss depends on the properties of the fluid and on the flow The following formulas can be used to approximately calculate the pressure loss Pressure loss formulas for Promass E Reynolds number Re 2 m m d v p Re gt 2300 pek 9025 185 086 025 2 Re lt 2300 ap K1 vem Bu m Ap pressure los s mbar v kinematic viscosity m s m
55. ity can damage electronic components or impair their operability Use a workplace with a grounded working surface pur posely built for electrostatically sensitive devices u f you cannot guarantee that the dielectric strength of the device is maintained in the following steps then an appropriate inspection must be carried out in accordance with the manufacturer s specifications Unscrew cover of the electronics compartment from the transmitter housing see Fig 20 2 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the amplifier board Remove the screws and remove the cover 3 from the electronics compartment 4 Remove power unit board and I O board 4 6 Insert a thin pin into the hole 3 provided for the purpose and pull the board clear of its holder 5 Remove amplifier board 5 Disconnect the plug of the sensor signal cable 5 1 including S DAT 5 3 from the board Loosen the plug of the excitation current cable 5 2 and gently disconnect the plug from the board i e without moving it back and forth Insert a thin pin into the hole 3 provided for the purpose and pull the board clear of its holder e 6 Installation is the reverse of the removal procedure Caution Use only original Endress Hauser parts 57 9 Trouble shooting
56. measuring devices The Proline flow measuring devices are accessed via a service inter face or via the service interface FXA 193 or the HART protocol Contents of the ToF Tool Fieldtool Package Commissioning maintenance analysis Configuring flowmeters Service functions a Visualization of process data m Trouble shooting Controlling the Fieldcheck tester simulator 27 5 Operation Proline Promass 40 28 FieldCare FieldCare is Endress Hauser s FDT based plant Asset Management Tool and allows the configura tion and diagnosis of intelligent field devices By using status information you also have a simple but effective tool for monitoring devices The Proline flow measuring devices are accessed via a service interface or via the service interface FXA 193 Operating program SIMATIC PDM Siemens SIMATIC PDM is a standardized manufacturer independent tool for the operation configuration maintenance and diagnosis of intelligent field devices Operating program AMS Emerson Process Management AMS Asset Management Solutions program for operating and configuring devices 5 3 2 Current device description files The following table illustrates the suitable device description file for the operating tool in question and then indicates where these can be obtained HART protocol Valid for device software 2 00 XX Function Device software Device data HART Manufacturer ID
57. mi 355 Flow is out of range setting as applicable 2 Increase or reduce flow as appli cable S PULSE RANGE Pulse output 1 Increase the setting for pulse 359 Pulse output frequency is out of range weighting 2 Increase the max pulse frequency if the totalizer can handle a higher number of pulses 3 Reduce flow S FREQ LIM The measuring tube oscillation fre Contact your E H service organiza 5 379 380 quency is outside the permitted range tion Causes Damaged measuring tube Sensor defective or damaged S FLUIDTEMP LIM The temperature sensor on the meas Check the following electrical 5 381 382 uring tube is likely defective connections before you contact your E H service organization Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 58 S INL SENS DEF One of the measuring tube exciter Check the following electrical d 385 coils inlet is likely defective connections before you contact your E H service organization Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 58 49 9 Trouble shooting Proline Promass 40 50 Type Error message No Cause Remedy spare part OUTL SENS DEF One of the measuring tube exciter Check the following electrical 386 coils outlet is likely defective connections before y
58. n eee ry te utr Sag tes hte Ree 60 9 19 Disposal eet ee e ea ene 60 9 11 Software history 61 10 Technical data 63 10 1 Technical data at a glance 63 10 1 1 Applications 63 10 1 2 Function and system design 63 10 153 EPU icu eG a ANG 63 10 14 Output ee den 64 10 1 5 Auxiliay energy 65 10 1 6 Performance characteristics 66 10 1 7 Operating conditions installation 67 10 1 8 Operating conditions environment 67 10 1 9 Operating conditions process 68 10 1 10 Mechanical construction 70 10 1 11 Human interface 70 10 1 12 Certificates and approvals 71 10 1 13 Ordering information 71 10 1 14 Accessories 71 10 1 15 Documentation 71 Index 22 caa er pau ETT VW Rd d 3 Table of Contents Proline Promass 40 4 Endress Hauser Proline Promass 40 1 Safety instructions 1 Safety instructions 1 1 Designated use The measuring device described in these Operating Instructions is to be used only for measuring the mass flow rate or volume flow rate of liquids and gases Fluids with widely differing properties can be measured for example m additives m Oils fats m acids alkalis lacquers paints m suspensions m gases Resulting from incorrect use or from use ot
59. nal ouz Z AMUR NE 53 Software of field devices and signal processing devices with digital electronics 10 1 13 Ordering information The E H service organization can provide detailed ordering information and information on the order codes on request 10 1 14 Accessories There are no accessories for transmitter and sensor 10 1 15 Documentation Endress Hauser m Technical Information Promass 40 TI055D 06 en u Description of Device Functions Promass 40 BA062D 06 en Supplementary documentation on Ex ratings ATEX FM CSA 71 10 Technical data Proline Promass 40 72 Endress Hauser Proline Promass 40 Index Index A ACCES SOTI ESE aE VP TER S AST DE NE 45 Ambient temperature 67 AppliCatioriS oy etos isum HERO RS Rao eg 63 Applicator selection and configuration software 45 Auxiliary input see Status input B Boards See Spare part ven ne ken 56 C Cable entries degree of protection 22 technical data doe s Saa RES Si 65 Calibration factor default 8 CE mark declaration of conformity 9 Cleaning exterior cleaning ete Aga 44 Commissioning configuring current output active passive 44 density adjustment 43 zero point adjustment 41 COMMUNICATION ss sarani aa Eiern 27 Connection see ele
60. nditions exist The measuring system can therefore not be started 7 588 Overdriving of the internal analog to digital converter A continuation of the measurement is no longer possible 0 not assigned 1 not assigned 2 not assigned 3 601 Positive zero return active 2 4 not assigned 9 not assigned 6 not assigned 7 611 Simulation current output active 0 not assigned 1 not assigned 2 not assigned 3 621 Simulation frequency output active 4 not assigned 5 not assigned 6 not assigned 7 631 Simulation pulse output active 0 not assigned 1 not assigned 2 not assigned 3 641 Simulation status output active 2i 4 not assigned 5 not assigned 6 not assigned 7 not assigned Endress Hauser Proline Promass 40 5 Operation Endress Hauser Byte Bit Error No Short error description Page 48 ff 0 not assigned 1 not assigned 2 not assigned 3 not assigned 17 4 not assigned 5 not assigned 6 not assigned 7 671 Simulation status input active 0 not assigned 1 not assigned 2 not assigned 3 691 Simulation of response to error outputs active 4 692 Simulation of measured variable active 5 not assigned 6 not assigned 7 not assigned 0 700 The process fluid density is outside the upper or lower limit values 1 701 The maximum current value for the
61. nput auxiliary input STATUS OUT with status output switching output Reserved for information on special products Ambient temperature range Degree of protection AANA 2 Identification Proline Promass 40 2 1 2 Nameplate of the sensor as PROMASS E ES ENDRESS HAUSER Ser No 12345678901 order Code 40E25 XXXXXXXXXXXX TAG No ABCDEFGHJKLMNPQRST K factor 2 510 11 Size DN 25 1 DN25 1 DIN EN PN 100 Materials 1 4539 904L TMmax 125 C 256 F 3P CAL 0 8um 150grit SOG BON Fig 2 1 NAW AWW O A M ce A gt IP 67 oo L 40 C 40 F lt Tamb lt 60 C 140 F Pat US 5 610 342 Nameplate specifications for the Promass E sensor example 10 FEK0716 0002 F06 40Exxxxx 18 05 xx xx 000 Ordering code serial number See the specifications on the order confirmation for the meanings of the individual letters and digits Calibration factor 2 510 zero point 11 Nominal diameter DN 25 1 Flange nominal diameter DN 25 1 Pressure rating EN DIN PN 100 bar Material of measuring tubes Stainless steel 1 4539 904L TMmax 125 C 256 F max fluid temperature Additional information example With 3 point calibration With 3 1 B certification for fluid wetted materials Ambient temperature range Degree of protection Flow direction Endress Hauser Proline Promass 40 2 Identific
62. nt adjustment without pump pressure valve 1 closed valve 2 open 41 6 Commissioning Proline Promass 40 42 d Caution u f the fluid is very difficult to measure e g containing entrained solids or gas it may prove impos sible to obtain a stable zero point despite repeated zero point adjustments In instances of this nature please contact your E H service center You can view the currently valid zero point value using the ZERO POINT function see the Description of Device Functions manual 0003601 Fig 17 Zero point adjustment and shut off valves 1 2 Performing a zero point adjustment Operate the system until operating conditions have settled Stop the flow v 0 m s Check the shut off valves for leaks Check that operating pressure is correct Via the function matrix a zero point adjustment can be performed as follows Urge poo r3 Procedure HOME position Enter the function matrix Select the PROCESS PARAMETER function group Select the ZERO ADJUST function Select START Zero adjustment now starts While zero adjustment is in progress the Zero adjustment running message is visible for 30 60 seconds If the flow of fluid in the pipe exceeds 0 1 m s an error message appears on the display A ZERO ADJUST NOT POSSIBLE Endress Hauser Proline Promass 40 6 C
63. ocations u Highest point in a run Risk of air accumulating Directly upstream from an open pipe outlet in a vertical pipeline 0003605 Fig 5 Mounting location Endress Hauser Proline Promass 40 3 Installation Endress Hauser The proposed configuration in Fig 6 however permits installation in an open down pipe Pipe restrictors or the use of an orifice with a smaller cross section than the nominal diameter prevent the sensor from running empty while measurement is in progress A0003597 Fig 6 Installation in a down pipe e g for batching applications 1 Supply tank 2 Sensor 3 Choke restrictor 4 Valve 5 Batching tank Promass E DN 25 40 50 orifice pipe restriction 6mm 10mm 14mm 22 mm 28 mm System pressure It is important to ensure that cavitation does not occur because it would influence the oscillation ofthe measuring tube No special measures need to be taken for fluids which have properties similar to water under normal conditions In the case of liquids with a low boiling point hydrocarbons solvents liquefied gases or in suction lines it is important to ensure that pressure does not drop below the vapor pressure and that the liquid does not start to boil It is also important to ensure that the gases that occur naturally in many liquids do not outgas Such effects can be prevented when system pr
64. oftware for selecting and con Applicator can be downloaded ordered on CD ROM for insta Contact your E H representati tion iguring flowmete from the Interne S Or lation on a local PC ve for more infor ma DKA40 ToF Tool Fieldtool Package Configuration and service software for flowmeters in the field Commissioning maintenance analysis Configuring flowmeters Service functions Visualization of process data Trouble shooting Controlling the Fieldcheck tester si Contact your E H representative for mo tion mulator e informa DXSIO Fieldcheck Tester simulator for testing flowmeters i n the field When used in conjunction with the ToF Tool Fieldtool Package software package tes results can be imported into a database printed and used for official certification Contact your E H representative for more informa tion DXC10 45 8 Accessories Proline Promass 40 46 Endress Hauser Proline Promass 40 9 Trouble shooting Endress Hauser 9 Trouble shooting 91 Trouble shooting instructions Always start trouble shooting with the checklists below if faults occur after start up or during oper ation The routine takes you directly to the cause ofthe problem and the appropriate remedial meas ures Check the display No display visible and no output 1
65. ommissioning Endress Hauser 6 2 3 Density adjustment Accuracy in measuring fluid density which is proportional to the resonance of the measuring tubes has a direct effect on calculating volume flow Density adjustment is not necessary unless the prop erties of the fluid are outside the reference operating conditions used at calibration Performing a density adjustment Caution u On site density adjustment can be performed only if the user has detailed knowledge of the fluid density obtained for example from detailed laboratory analyses u The target density value specified in this way must not deviate from the fluid density measured in the device by more than 1076 m An error in defining the target density affects all calculated volume functions u Density adjustment changes the factory density calibration values or the calibration values set by the service technician The functions outlined in the instructions below are described in detail in the Description of Device Functions manual 1 2 Er Fill the sensor with fluid Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles Wait until the temperature difference between fluid and measuring tube has equalized The time you have to wait for equalization depends on the fluid and the temperature level Select the density adjustment function within the function matrix PROCESSPARAMETER DENSITY SET VALUE
66. or see Page 12 ff type fluid properties outgassing with entrained solids and fluid temperature Process environment process conditions Notes Is the measuring device protected against moisture and direct sunlight Endress Hauser 17 3 Installation Proline Promass 40 18 Endress Hauser Proline Promass 40 4 Wiring 4 Wiring Warning A When connecting Ex certified devices see the notes and diagrams in the Ex specific supplement to this Operating Instruction Please do not hesitate to contact your E H representative if you have any questions 4 1 Connecting the measuring unit 4 1 1 Connecting the transmitter Warning IN u Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the power supply Failure to comply with this precaution can result in irreparable damage to the electronics u Risk of electric shock Connect the protective conductor to the ground terminal on the housing before the power supply is applied not necessary if the power supply is galvanically isolated Compare the specifications on the nameplate with the local voltage supply and frequency The national regulations governing the installation of electrical equipment also apply Remove the cover of the connection compartment f from the transmitter housing 2 Feed the power supply cable a and signal cables b through the app
67. ors device errors 48 Error response inputs outputs 54 Error types system and process errors 26 Ex Certification etel E ene E AR ee EG 71 Ex documentation supplementary 5 Exchange device fuse ia eiu see det s 59 printed circuit boards 57 Exterior cleaning ius nee en 44 F Field Gare ce eher d e ke aktet 28 Fieldcheck tester and simulator 45 Fitting length see Dimensions Fluid temperature ranges 68 Frequency output electrical connection 20 fedhnieakdata uer tue 64 Eunetion check var meer gd er Al Function descriptions see Description of Device Functions manual Fuse re placin isc nen tae EN a Rie tes SEU 59 G Galvanicisolation sn een 64 H HART command NG aan ie tete dort stg Bike Er 29 commands universal or common 27 Device Description files DD 28 device status error messages 35 electrical connection u cesse e ute 21 ITOT MESSAGES uni ane rh grat exe ne t e na 20 handheld gadu eiis eger ee ate UR e ehe as 27 operating possibilities 27 Hazardous substances 6 60 Heating general notes insulation etc 15 HOME position operating mode 25 I Incoming acceptance
68. ou contact your E H service organization Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 58 S SEN ASY EXCEED Measuring pipe excitation coil is Check the following electrical 387 probably faulty connections before you contact your E H service organization Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 58 S AMP FAULT Amplifier error Contact your E H service organiza 7 388 389 390 tion S S SW UPDATE ACT New amplifier or communication I O Wait until process is finished The 501 module software version is loaded device will restart automatically Currently no other functions are possi ble S S UP DOWNLOAD Up or downloading the device data Wait until process is finished ACT via configuration program Currently 502 no other functions are possible S POS ZERO RET Positive zero return active Switch off positive zero return 601 P Caution This message has the highest display priority S SIM CURR OUT Simulation current output active Switch off simulation 611 S SIM FREQ OUT Simulation frequency output active Switch off simulation 621 S SIM PULSE Simulation pulse output active Switch off simulation 631 S SIM STAT OUT Simulation status output active Switch off simulation 641 S SIM STAT IN Simulation status input active Switch off simulation 671 SIM FAILSAFE Simul
69. pe e g HART PROFIBUS PA etc 8 Information on current communication software Device Revision and Device Description e g Dev 01 DD 01 for HART 9 Date of installation 10 Current updates to data specified in points 6 to 9 NON 2 2 CE mark declaration of conformity The devices are designed in accordance with good engineering practice to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures and with the EMC requirements of EN 61326 A1 The measuring system described in this Operating Instruction thus complies with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark Endress Hauser 9 2 Identification Proline Promass 40 10 2 3 Registered trademarks TRI CLAMP is a registered trademark of Ladish amp Co Inc Kenosha USA SWAGELOK is a registered trademark of Swagelok amp Co Solon USA HART is a registered trademark of HART Communication Foundation Austin USA HistoROM M S DAT ToF Tool Fieldtool Package Fieldcheck Applicator are registered trademarks of Endress Hauser Flowtec AG Reinach CH
70. r No Short error description Page 48 ff 0 379 The measuring tube oscillation frequency is outside the permitted range 1 380 2 381 The temperature sensor on the measuring tube is likely defective 3 382 9 4 not assigned 5 not assigned 6 385 One of the measuring tube exciter coils inlet is likely defective 7 386 One of the measuring tube exciter coils outlet is likely defective 0 387 One of the measuring tube exciter coils inlet or outlet is likely defective 1 388 2 389 Amplifier error 3 390 10 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 11 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 12 4 not assigned 5 not assigned 6 not assigned 7 501 New amplifier software version is loaded Currently no other commands are possible 37 5 Operation Proline Promass 40 38 Byte Bit Error No Short error description Page 48 ff 0 502 Upload and download of device files Currently no other commands are possible 1 not assigned 2 not assigned 3 not assigned 13 4 not assigned 5 586 The fluid properties do not allow normal measuring operation 6 587 Extreme process co
71. ring systems for use in hazardous environments are accompanied by separate Ex docu mentation which is an integral part of this Operating Instruction Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body Europe lt gt USA amp Canada m The measuring device complies with the general safety requirements in accordance with EN 61010 the EMC requirements of EN 61326 A1 and NAMUR recommendation NE 21 NE 43 and NE 53 The manufacturer reserves the right to modify technical data without prior notice Your E H distributor will supply you with current information and updates to this Operating Instruction Endress Hauser 5 1 Safety instructions Proline Promass 40 1 4 Return The following procedures must be carried out before a flowmeter requiring repair or calibration for example is returned to Endress Hauser m Always enclose a duly completed Declaration of contamination form Only then can Endress Hauser transport examine and repair a returned device Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC u Remove all residues Pay special attention to the grooves for seals and crevices which could con tain residues This is particularly important if the substance is
72. ropriate cable entries 3 Connect the cables Wiring diagramm Fig 11 Terminal assignment Page 20 4 Screw the cover of the connection compartment g firmly onto the transmitter housing 27 i 26 25 b gt eif 8 23 2 d Je 22 eid _21 20 i a cf 2 3 9 be N L 2 c L1 L 1 g a E Fig 11 Connecting the transmitter aluminium field housing Cable cross section max 2 5 mm a Cable for power supply 85 260 V AC 20 55 V AC 16 62 VDC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC Signal cable Terminals Nos 20 27 Page 19 Ground terminal for protective conductor Ground terminal for signal cable shield Service adapter for connecting service interface FXA 193 Fieldcheck ToF Tool Fieldtool Package Cover of the connection compartment Securing clamp O9 4 o c Endress Hauser 19 4 Wiring Proline Promass 40 20 Terminal Nos inputs outputs Order variant 20 21 22 23 24 25 26 27 Betr Frequency outpu ARE DEREN ER HART oe A EN Status input Status output Frequency outpu Mee P 40 _ E Frequency outpu Current outp eee EEx i EEx i active HART 40 _ 5 Frequency outpu Current outp dock T EExi EEx i passive HART Status input Auxiliary input galv
73. s 5 Designated Use Lee wie akuten 5 Installation commissioning and operation 5 Operational safety 5 Returns 6 Notes on safety conventions and icons 6 Identification 7 Device designation arn a ae 7 2 1 1 Nameplate of the transmitter 7 2 1 2 Nameplate of the sensor 8 2 1 3 Nameplate for connections 9 CE mark declaration of conformity 9 Registered trademarks 10 Installation 11 Incoming acceptance transport and storage 11 3 1 1 Incomingacceptance 11 3 1 2 Transporto senne ken 11 3119 ATE ere Moo ae sea 12 Installation conditions 12 32 6 Dimensions siens si es 12 3 2 2 Mounting location 12 332 3 Orientatioh a en ID ete 14 3 2 4 Heating thermal insulation 15 3 2 5 Inlet and outlet runs 15 32 6 Vibrations e Re len 15 32 7 lXimiinglow 22 2 0 15 Installation instructions 16 3 3 1 Turning the transmitter housing 16 3 3 2 Turning the local display 17 Post installation check 17 WINE een 19 Connecting the measuring unit 19 4 1 1 Connecting the transmitter 19 4 1 2 HART connection oes mine 21 Potential equalisation 22 Degree of
74. s occurred Page 48 No 001 400 No 601 699 Error number Process error application error has occurred Page 51 No 500 600 No 700 750 v Other error without error message Some other error has occurred Diagnosis and rectification Page 53 47 9 Trouble shooting Proline Promass 40 48 9 2 System error messages Serious system errors are always recognized by the instrument as Fault message and are shown as a lightning flash 7 on the display Fault messages immediately affect the inputs and outputs Sim ulations and positive zero return on the other hand are classed and displayed as Notice messages Caution In the event of a serious fault a flowmeter might have to be returned to the manufacturer for repair The procedures on Page 6 must be carried out before you return a flowmeter to Endress Hauser Always enclose a duly completed Declaration of contamination form You will find a preprinted form at the back of this manual Note m The listed error message types below correspond to the factory setting m Also observe the informations on Page 26 ff and 54 Type Error message No Cause Remedy spare part S System error Fault message with an effect on the outputs Notice message without an effect on the outputs S CRITICAL FAILURE Serious device error Replace the amplifier board Spare 001 parts Page
75. sor is 0 0003 of the full scale value C Influence of medium pressure The effect on accuracy of mass flow due to a difference between calibration pressure and process pressure is negligible in the DN 8 40 range With DN 50 the effect is 0 009 o r bar o r of reading 10 1 7 Operating conditions installation Installation instructions see Page 12 ff Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs System pressure see Page 13 10 1 8 Operating conditions environment Ambient temperature Standard 20 60 C sensor transmitter Optional 40 60 C sensor transmitter Note Install the device in a shady location Avoid direct sunlight particularly in warm climatic regions At ambient temperatures below 20 C the readability of the display may be impaired Storage temperature 40 80 C preferably 20 C Degree of protection Standard IP 67 NEMA 4X for transmitter and sensor Shock resistance According to IEC 68 2 31 Vibration resistance Acceleration up to 1 g 10 150 Hz following IEC 68 2 6 Electromagnetic compatibility EMC Endress Hauser To EN 61326 Al and NAMUR recommendation NE 21 67 10 Technical data Proline Promass 40 10 1 9 Operating conditions process Medium temperature range Sensor m 40 125 C Seals no internal seals Flu
76. ss Hauser Type Error message No Cause Remedy spare part 5 A C COMPATIB The I O board and the amplifier board Use only compatible modules and 051 are not compatible boards Check the compatibility of the modules used Check the Spare part set number Hardware revision code S CHECKSUM TOTAL Totalizer checksum error 1 Restart the measuring device 111 2 Replace the amplifier board if nec essary Spare parts Page 56 S A C COMPATIB Due to different software versions I O Module with lower software version 121 board and amplifier board are only par has either to be actualized by ToF Tool tially compatible possibly restricted Fieldtool Package with the required functionality software version or the module has to be replaced Spare parts Page 56 BQ Note This message is only listed in the error history Nothing is displayed on the display S COMMUNICATION I O Internal communication fault on the Remove the amplifier board 251 amplifier board Spare parts Page 56 S COMMUNICATION I O No data reception between amplifier Check the BUS contacts 261 and I O board or faulty internal data transfer S CURRENT RANGE Current output 1 Change the upper or lower limi 351 Flow is out of range setting as applicable 2 Increase or reduce flow as appli cable S FREQUENCY RANGE Frequency output 1 Change the upper or lower li
77. ty of the gas Use the formula below to calculate the full scale values PIG max G E M nax F 320 kg m M max c Max full scale value for gas kg h Th max gj 7 Max full scale value for liquid kg h P c Gas density in kg m under process conditions 63 10 Technical data Proline Promass 40 Calculation example for gas m Sensor type Promass E DN 50 m Gas air with a density of 60 3 kg m at 20 C and 50 bar Measuring range 70000 kg h Max possible full scale value Tmax F Pic _ 70000kg h 60 3 kg m 13190 kg h 320 kg m 320 kg m Mmax G Recommended full scale values See Page 68 Limiting flow Operable flow range Flowrates above the preset full scale value do not overload the amplifier i e the totalizer values are registered correctly Input signal Status input auxiliary input U 3 30 V DC R 5 KO galvanically isolated Configurable for totalizer reset positive zero return error message reset zero point adjustment 10 1 4 Output Output signal Current output Active passive selectable galvanically isolated time constant selectable 0 05 100 s full scale value selectable temperature coefficient typically 0 005 o f s C resolution 0 5 pA u active 0 4 20 mA Ry lt 700 Q for HART Ry gt 250 Q u passive 4 20 mA supply voltage Vs 18 30 V DC R 150 Q Ry lt 700 Q Pulse frequency output Passive open colle
78. uctions 11 2004 2 00 xx Software expansion Corrected volume flow measurement Adjustments to Fieldcheck and Simubox Resete Tor history New functionalities Empty pipe detection via exciting current EPD EXC CURR MAX DEVICE SOFTWARE Device software displayed NAMUR recommendation 53 Operati Intensi Simula adjustable Counter for Up Download with ToF Tool Fieldtool Package nd totali D on hours counter y of background illumination ion pulse output access code zer Configurable via ToF Tool he lates Fieldtool Package t SW version can be downloaded under www tof fieldtool endress com 50098507 11 04 09 2002 Amplifier 1 04 00 Communication module 1 02 00 Software adjus Promass E Ex i current General inst HART opera ment expansion output frequency output ument functions ing via Universal Commands and Common Practice Commands New functiona Func Func Func ion PU ities LSE WIDTH ion CURRENT SPAN ion FAILSAFE MODE 50098513 11 01 11 2000 Amplifier 1 00 xx Communication module 1 01 xx Original Configu software able via ToF Tool Fi eldtool Package HART Communicator DXR 275 OS 4 6 or hi gher with Rev 1 DD 1 50098507 11 00 Note Usually an upload or download between the different soft
79. ulses High gas flow velocity A continuation of the measurement is no longer possible Change or improve process conditions e g by reducing the flow velocity EMPTY PIPE 700 The process fluid density is below the lower limit value set in the EPD function Causes Air in the measuring tube Partly filled measuring tube 1 Ensure that there is no gas content in the process liquid 2 Adaptthe values in the EPD RESPONSE TIME function to the current process conditions EXC CURR LIM 701 The maximum current value for the measuring tube exciter coils has been reached since certain process fluid characteristics are extreme e g high gas or solid content The instrument continues to work cor rectly In particular with outgassing fluids and or increased gas content the fol lowing measures are recommended to increase system pressure 1 Install the device at the outlet side of a pump 2 Install the device at the lowest point of an ascending pipeline 3 Install a flow restriction e g reducer or orifice downstream from the instrument 51 9 Trouble shooting Proline Promass 40 52 Type Error message No Cause Remedy P FLUID INHOM Frequency control is not stable due to In particular with outgassing fluids 702 inhomogeneous process fluid e g and or entrained gas content the entrain
80. ult in incorrect operation or destruction of the device Comply strictly with the instructions Note Note indicates an action or procedure which if not performed correctly can have an indirect effect on operation or trigger an unexpected response on the part of the device Endress Hauser Proline Promass 40 2 Identification Endress Hauser 2 Identification 2 1 Device designation The Promass 40 flow measuring system consists of the following components Promass 40 transmitter Promass E sensor 2 1 1 Nameplate of the transmitter ENDRESS HAUSER EHE DASS 40 Order Code A0E25 XXXXXXXXXXXX P67 NEMA Type4X Ser No 12345678901 TAG No ABCDEFGHJKLMNPOQRST 16 62VDC 20 55VAC 15VAW 2 50 60Hz 3 I OUT HART f OUT STATUS OUT STATUS IN 4 fi A T 20 C 4 F lt Tamb lt 60 C 140 F C Pat US 5 323 156 5 479 007 Pat US 4 382 387 4 704 908 5 351 554 F 40xxxxxx 18 06 xx xx 000 Fig 1 Nameplate specifications for the Promass 40 transmitter example 1 Ordering code serial number See the specifications on the order confirmation for the meanings of the individual letters and digits 2 Power supply frequency 16 62 V DC 20 55 V AC 50 60 Hz Power consumption 15 VA W 3 Available inputs outputs I OUT HART with current output HART FOUT with pulse frequency output STATUS IN with status i
81. uts failsafe mode can be defined by means of functions in the function matrix see Page 54 Note For security reasons error messages should be output via the status output m When an error message is present an upper or lower failure signal level can be output in accord ance with NAMUR NE 43 via the current output Endress Hauser Proline Promass 40 5 Operation Endress Hauser 5 3 Operating via the HART protocol In addition to local operation the measuring device can be configured and measured values can be obtained by means of the HART protocol Digital communication takes place using the 4 20 mA current output HART see Page 54 The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes The HART master e g a handheld ter minal or PC based operating programs such as ToF Tool Fieldtool Package require device description DD files which are used to access all the information in a HART device Information is exclusively transferred using so called commands There are three different command groups Universal commands All HART device support and use universal commands The following functionalities are linked to them m Recognizing HART devices Reading digital measured values mass flow totalizer etc Common practice commands Common practice commands offer functions which are supported and c
82. version example XX XX XX P v cue OG Beginning of normal measuring mode OPERATION SUE 8 Normal measuring mode commences as soon as start up completes Various measured value and or status variables appear on the display HOME position Note If start up fails an error message indicating the cause is displayed 6 2 2 Zero point adjustment The Promass 40 E is calibrated with state of the art technology The zero point obtained in this way is printed on the nameplate Calibration takes place under reference operating conditions see Page 66 Consequently zero point adjustment is generally not necessary Experience shows that the zero point adjustment is advisable only in special cases with very small flow rates m under extreme process or operating conditions e g very high process pressures or very high vis cosity fluids Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment m A Zero point adjustment can be performed only with fluids that contain no gas or solid contents m A zero point adjustment is performed with the measuring tubes completely filled and at zero flow v 0 m s This can be achieved for example with shut off valves upstream and or down stream of the sensor or by using existing valves and gates Fig 17 Normal operation valves 1 and 2 open Zero point adjustment with pump pressure valve 1 open valve 2 closed Zero poi
83. ware versions is only possible with a special service software 61 9 Trouble shooting Proline Promass 40 62 Endress Hauser Proline Promass 40 10 Technical data 10 Technical data 10 1 Technical data at a glance 10 1 1 Applications The measuring device is for mass flow and volume flow measurement of liquids and gases in sealed piping systems Application examples m additives m Oils fats m acids alkalis lacquers paints m suspensions m gases 10 1 2 Function and system design Measuring principle Mass flow measurement by the Coriolis principle Measuring system The measuring system consists of a transmitter and a sensor Promass 40 transmitter m Promass E sensor 10 1 3 Input Measured variable u Mass flow proportional to the phase difference between two sensors mounted on the measuring tube to register a phase shift in the oscillation Volume flow calculated from mass flow and fluid density which is proportional to the resonance frequency of the measuring tubes u Fluid temperature registered by temperature sensors for compensating temperature effects Measuring range Endress Hauser Measuring ranges for liquids DN Range of full scale values liquids Mmin F 233 Mmax F 8 0 2000 kg h 15 0 6500 kg h 25 0 18000 kg h 40 0 45000 kg h 50 0 70000 kg h Measuring ranges for gases The full scale values depend on the densi
84. yte 0 Device variable code to the primary process Access read variable Byte 1 Device variable code to the second process variable Byte 2 Device variable code to the third process variable Byte 3 Device variable code to the fourth process variable Factory setting m Primary process variable Code 1 for mass flow Second process variable Code 250 for totalizer 1 Third process variable Code 5 for volume flow Fourth process variable Code 6 for corrected volume flow BQ Note You can set the assignment of device variables to process variables with Command 51 Endress Hauser 33 5 Operation Proline Promass 40 Command No Command data Response data HART command Access type numeric data in decimal form numeric data in decimal form 51 Write assignments of the device Setting of the device variables to the four process var The variable assignment of the process variables is dis variables to the four process vari iables played as a response ables Byte 0 Device variable code to the primary process Byte 0 Device variable code to the primary process Access write variable variable Byte 1 Device variable code to the second process Byte 1 Device variable code to the second process variable variable Byte 2 Device variable code to the third process Byte 2 Device variable code to the third process variable variable Byte 3 Device variable code to the fourth process

Promass 40 Operating Instructions

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